A coalescing dehydrator

CN224832581UActive Publication Date: 2026-10-09SHANGYU LIANFENG PRESSURE VESSEL CO LTD
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Patent Information

Application Number
CN202522261671.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-10-09
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0002]在现有技术中,聚结脱水器用于处理油液中游离水、乳化水及颗粒污染物,核心功能为提升油液清洁度,油液中的水进行聚集过滤,提高油液的品质,现有的一些脱水器都是采用长管式的结构,对管体的壁厚均匀性要求较高,由于管体的长度较长生产加工和运输时的要求和成本较高,因此需要一种技术方案来解决上述问题

Benefits of technology

[0014]本实用新型通过第一过滤段、连接段、排水段、第二过滤段之间组合,相互之间通过法兰密封连接,向排水段方向倾斜设置的连接段以及第二过滤段能够将通过聚结滤芯分离的水滴引导向位于下方的排水段,使水滴能够更好的汇集在储液罐中,在第二过滤段设置分离滤芯能够在出料时隔绝水滴,提升油液品质,各个部分相互拼接组装的设计使生产加工更加便利,运输更加方便。

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Abstract

The utility model discloses a kind of coalescing dehydrator, including first filter section, drainage section, second filter section, first filter section includes first shell, filter core assembly, drainage section includes second shell and liquid storage tank, first shell is communicated with second shell, the upper end of liquid storage tank is connected second shell, second filter section includes third shell and separation filter core, third shell is communicated with second shell, first shell, second shell, third shell are connected by flange sealing between third shell, first shell is equipped with feed inlet, feed inlet is located in the side of filter core assembly away from second shell, third shell is equipped with discharge port, discharge port is located in the upper end of third shell, the utility model is combined between first filter section, connecting section, drainage section, second filter section, is connected by flange sealing between each other, the design of each part mutual splicing assembly makes production and processing more convenient, transportation is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of dehydrator technology, and more specifically, to a coalescing dehydrator. Background Technology

[0002] In existing technologies, coalescing dehydrators are used to treat free water, emulsified water, and particulate contaminants in oil. Their core function is to improve the cleanliness of the oil by coalescing and filtering the water in the oil, thereby improving the quality of the oil. Some existing dehydrators adopt a long tube structure, which requires high uniformity of the tube wall thickness. Due to the long length of the tube, the requirements and costs for production, processing, and transportation are high. Therefore, a technical solution is needed to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art. The whole adopts a segmented design, which makes production and transportation more convenient, and provides a coalescing dehydrator.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] This utility model discloses a coalescing dehydrator, comprising a first filtration section, a drainage section, and a second filtration section. The first filtration section includes a first housing and a filter element assembly. The drainage section includes a second housing and a storage tank. The first housing is connected to the second housing, and the upper end of the storage tank is connected to the second housing. The second filtration section includes a third housing and a separation filter element. The third housing is connected to the second housing. The first housing, the second housing, and the third housing are connected by a flange seal. The first housing has a feed inlet located on the side of the filter element assembly away from the second housing. The third housing has a discharge outlet located at the upper end of the third housing.

[0006] Furthermore, it includes a connecting section, one end of which is connected to the first housing, and the other end of which is connected to the second housing. The connecting section is sealed to the first housing and the second housing via a flange. The connecting section is inclined, with its upper end connected to the first housing and its lower end connected to the second housing.

[0007] Furthermore, the connecting section includes a safety valve and a vent.

[0008] Furthermore, the third housing is inclined, the lower end of the third housing is connected to the second housing, and the upper end of the third housing has an opening, at which an openable cover is installed.

[0009] Furthermore, a separation filter element is installed inside the third housing. The third housing is provided with a support ring. One end of the separation filter element abuts against the support ring. The center of the support ring is provided with a through hole. The through hole of the support ring communicates with the interior of the separation filter element. The discharge port communicates with the space between the outside of the separation filter element and the third housing.

[0010] Furthermore, the support ring is provided with a limiting ring, which extends toward the separating filter element and is plugged into the separating filter element.

[0011] Furthermore, the filter element assembly includes a filter element housing and a plurality of coalescing filter elements, the filter element housing being slidably mounted to the first housing, and the plurality of coalescing filter elements being inserted into the filter element housing.

[0012] Furthermore, the filter cartridge housing includes a front end plate and a rear end plate. The front end plate can be snapped into the coalescing filter cartridge. The rear end plate has a through hole that connects to the drainage section. The rear end plate is equipped with a support frame, and the support frame has a positioning block. One end of the coalescing filter cartridge is inserted into the positioning block.

[0013] The beneficial effects of this utility model are:

[0014] This utility model combines a first filtration section, a connecting section, a drainage section, and a second filtration section, which are connected to each other by flange sealing. The connecting section and the second filtration section, which are inclined towards the drainage section, can guide the water droplets separated by the coalescing filter element to the drainage section below, so that the water droplets can be better collected in the storage tank. The separation filter element in the second filtration section can isolate water droplets during discharge, thereby improving the quality of the oil. The design of splicing and assembling the various parts makes production and processing more convenient and transportation more convenient. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of one embodiment.

[0016] Figure 2 This is a schematic diagram of a filter element assembly in this embodiment.

[0017] Reference numerals: 1. First filtration section; 11. First housing; 111. Inlet; 112. First differential pressure gauge; 113. Second differential pressure gauge; 114. Drain outlet; 12. Filter element assembly; 121. Filter element housing; 1211. Front end plate; 1212. Rear end plate; 1213. Through hole; 1214. Support frame; 1215. Positioning block; 122. Coalescing filter element; 1221. Central channel; 1222. Filter screen; 1223. Handle; 2. Connecting section; 21. Safety valve; 22. Vent outlet; 3. Drainage section; 31. Second housing; 32. Liquid storage tank; 321. Drain outlet; 322. Level gauge; 323. Liquid level gauge; 4. Second filtration section; 41. Third housing; 411. Outlet; 42. Support ring; 421. Limiting ring; 43. Separating filter element. Detailed Implementation

[0018] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] like Figure 1 , Figure 2 As shown, this embodiment discloses a coalescing dewatering device including a first filtration section 1, a connecting section 2, a drainage section 3, and a second filtration section 4. The first filtration section 1 includes a first housing 11 and a filter element assembly 12. The first housing 11 is tubular, with flanges at both ends. One end of the first housing 11 is fitted with an openable flange cover, and the other end of the first housing 11 is connected to the connecting section 2 via a flange. The filter element assembly 12 includes a filter element housing 121 and multiple coalescing filter elements 122. The filter element housing 121 is slidably mounted to the first housing 11, and the filter element housing 121 is connected to the first... Sliding guides are provided between the inner walls of the housing 11. The flange at one end of the first housing 11 extends into the opening to form a limit for the installation depth of the filter element housing 121. Multiple coalescing filter elements 122 are inserted and installed in the filter element housing 121. Each coalescing filter element 122 has a central channel 1221. The raw liquid enters the central channel 1221 and passes through the coalescing filter element 122 under pressure, separating the water in the raw liquid. A filter screen 1222 is installed at the end of the central channel 1221 near the feed. The filter screen 1222 can filter impurities and prevent impurities from entering the central channel 1221.

[0020] The first housing 11 has a feed inlet 111, which is located on the side of the filter element assembly 12 away from the second housing 31. The filter element housing 121 includes a front end plate 1211 and a rear end plate 1212. The front end plate 1211 can be snapped into the coalescing filter element 122. The front end plate 1211 and the coalescing filter element 122 can be fixed together by a latch after the coalescing filter element 122 is installed. The front end plate 1211 is equipped with a handle 1223 to facilitate the removal of the coalescing filter element 122 for cleaning. The rear end plate 1212 is provided with a through hole 1213, which connects to the drainage section 3. The rear end plate 1212 is equipped with a support frame 1214. 14 is provided with a positioning block 1215. One end of the coalescing filter element 122 is inserted into the positioning block 1215. The positioning block 1215 limits the installation of the end of the coalescing filter element 122. After the raw liquid passes through the central channel 1221 of the coalescing filter element 122, it enters the filter element housing 121 and flows to the rear end through the through hole 1213. The first housing 11 is provided with a first differential pressure gauge 112 and a second differential pressure gauge 113, which are used to detect the pressure at the feed end and the pressure after passing through the coalescing filter element 122, respectively. The first housing 11 is also provided with a drain port 114, which is located at the bottom of the feed end of the first housing 11 and can be opened to discharge the impurities in the feed.

[0021] The drainage section 3 includes a second housing 31 and a storage tank 32. One end of the connecting section 2 is connected to the first housing 11, and the other end of the connecting section 2 is connected to the second housing 31. The connecting section 2 is sealed to the first housing 11 and the second housing 31 by a flange. The connecting section 2 is inclined, with the upper end of the connecting section 2 connected to the first housing 11 and the lower end of the connecting section 2 connected to the second housing 31. The inclined connecting section 2 can guide the water separated from the raw liquid to the drainage section 3 located at a lower position. The water separated from the raw liquid has a higher density than the oil and will be located at the bottom of the space during the transmission process. The water droplets will collect at the bottom, so that the separated water can be more efficiently concentrated in the storage tank 32. The connecting section 2 includes a safety valve 21 and a vent 22, which are located at the upper part of the connecting section 2.

[0022] The first housing 11 is connected to the second housing 31. The upper end of the liquid storage tank 32 is connected to the second housing 31. The bottom of the liquid storage tank 32 is provided with a drain outlet 321 for draining the water accumulated in the liquid storage tank 32 from the bottom. The side wall of the liquid storage tank 32 is provided with a boundary gauge 322 and a level gauge 323 for detecting the boundary position between oil and water in the liquid storage tank 32 and the amount of water.

[0023] The second filtration section 4 includes a third housing 41 and a separation filter element 43. The third housing 41 is connected to the second housing 31. The first housing 11, the connecting section 2, the second housing 31, and the third housing 41 are connected by a flange seal. The first filtration section 1, the connecting section 2, the drainage section 3, and the second filtration section 4 are combined and connected to each other by a flange seal. The design of splicing and assembling the various parts greatly reduces the difficulty of production and processing, makes transfer and processing more convenient, reduces costs, and makes transportation more convenient. The third housing 41 is provided with a discharge port 411, which is located at the upper end of the third housing 41. When discharging, the dehydrated oil can be sent out from the top, ensuring that the oil is sent out from the top.

[0024] The third housing 41 is inclined, and the lower end of the third housing 41 is connected to the second housing 31. The inclined second filter section 4 causes water droplets that may be carried in the oil entering the second filter section 4 to flow back to the storage tank 32, so that the separated water components can be stably placed in the storage tank 32. The upper end of the third housing 41 is provided with an opening, and an openable flange cover is installed at the opening. The flange cover can be opened to remove the separator filter element 43 for maintenance.

[0025] The third housing 41 is equipped with a separation filter element 43. The third housing 41 is provided with a support ring 42. One end of the separation filter element 43 abuts against the support ring 42. The center of the support ring 42 is provided with a through hole 1213, which connects to the interior of the separation filter element 43. The outlet 411 connects to the space between the outside of the separation filter element 43 and the third housing 41. The separation filter element 43 is used to separate oil and water in the second filtration section 4. The oil passes through the separation filter element 43 from the inside to the outside to prevent the separated water from being sent out from the outlet 411. The support ring 42 is provided with a limiting ring 421, which extends toward the separation filter element 43 and is inserted into the separation filter element 43. The separation filter element 43 is also provided with a handle for easy cleaning.

[0026] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A coalescing dehydrator, characterized in that, The system includes a first filtration section (1), a drainage section (3), and a second filtration section (4). The first filtration section (1) includes a first housing (11) and a filter element assembly (12). The drainage section (3) includes a second housing (31) and a storage tank (32). The first housing (11) is connected to the second housing (31). The upper end of the storage tank (32) is connected to the second housing (31). The second filtration section (4) includes a third housing (41) and a separation filter element (43). The third housing (41) is connected to the second housing (31). The first housing (11), the second housing (31), and the third housing (41) are connected by a flange seal. The first housing (11) is provided with an inlet (111) located on the side of the filter element assembly (12) away from the second housing (31). The third housing (41) is provided with an outlet (411) located at the upper end of the third housing (41).

2. The coalescing dehydrator according to claim 1, characterized in that, It includes a connecting section (2), one end of which is connected to the first housing (11), and the other end of which is connected to the second housing (31). The connecting section (2) is sealed to the first housing (11) and the second housing (31) by a flange. The connecting section (2) is inclined, with the upper end of the connecting section (2) connected to the first housing (11) and the lower end of the connecting section (2) connected to the second housing (31).

3. The coalescing dehydrator according to claim 2, characterized in that, The connecting section (2) includes a safety valve (21) and a vent (22).

4. The coalescing dehydrator according to claim 1, characterized in that, The third housing (41) is inclined, the lower end of the third housing (41) is connected to the second housing (31), and the upper end of the third housing (41) is provided with an opening, and an openable cover plate is installed at the opening.

5. The coalescing dehydrator according to claim 1, characterized in that, The separation filter element (43) is installed inside the third housing (41). The third housing (41) is provided with a support ring (42). One end of the separation filter element (43) abuts against the support ring (42). The center of the support ring (42) is provided with a through hole (1213). The through hole (1213) of the support ring (42) communicates with the interior of the separation filter element (43). The discharge port (411) communicates with the space between the outside of the separation filter element (43) and the third housing (41).

6. The coalescing dehydrator according to claim 5, characterized in that, The support ring (42) is provided with a limiting ring (421), which extends toward the separation filter element (43) and is plugged into the separation filter element (43).

7. The coalescing dehydrator according to claim 1, characterized in that, The filter element assembly (12) includes a filter element housing (121) and a plurality of coalescing filter elements (122). The filter element housing (121) is slidably installed with the first housing (11), and the plurality of coalescing filter elements (122) are inserted into the filter element housing (121).

8. The coalescing dehydrator according to claim 7, characterized in that, The filter housing (121) includes a front end plate (1211) and a rear end plate (1212). The front end plate (1211) can be snapped into the coalescing filter element (122). The rear end plate (1212) is provided with a through hole (1213) that connects to the drainage section (3). The rear end plate (1212) is equipped with a support frame (1214). The support frame (1214) is provided with a positioning block (1215). One end of the coalescing filter element (122) is inserted into the positioning block (1215).