Camellia oil rough filter and precipitator

Abstract

The utility model relates to the technical field of rough filtration and sedimentation, disclose a camellia crude oil rough filtration and sedimentation device, including the sedimentation bin, the both sides of sedimentation bin outer wall all are fixedly connected with a plurality of fixed bolster, every two fixed bolster jointly fixed connection has the first electric push rod, the top of sedimentation bin is provided with the apron, the lower bottom of sedimentation bin is fixedly connected with the high-frequency electromagnetic induction heater of heating to the lower bottom of sedimentation bin, the inside of sedimentation bin is provided with the cleaning mechanism of cleaning the sediment, and the high-frequency electromagnetic induction heater is started to heat the bottom of sedimentation bin and is handled, and the sediment in its inside of sedimentation bin will evaporate after heating, so that in the collection process, the sediment will be massive, then start the cleaning mechanism, at this time movable frame is driven under the movement of two electric linear guide rail ends and does linear motion, and the user can control the rotation of second gear and first bearing, thereby reach the purpose of adjusting the angle of cleaning knife.

Description

Technical Field

[0001] This utility model relates to the field of coarse filtration and sedimentation technology, specifically to a coarse filtration and sedimentation device for crude camellia oil. Background Technology

[0002] Crude camellia oil is crude oil initially extracted from camellia seeds through processes such as pressing or leaching. It contains a relatively large number of impurities, such as cake residue, fiber, gum, moisture, and free fatty acids. The presence of these impurities not only affects the color, flavor, and stability of camellia oil, but also reduces its quality and shelf life. Therefore, it must be refined to meet edible standards. Coarse filtration and sedimentation is an important pretreatment step in the refining process of crude camellia oil. Its main purpose is to remove larger solid impurities, as well as some moisture and gum, from the crude camellia oil.

[0003] In the prior art, the traditional method of cleaning the sediment at the bottom of the sedimentation tank is difficult to collect because the sediment contains water and is loose in texture. It often requires a lot of time and manpower to remove and transport it. Moreover, during the collection process, the loose sediment is easy to scatter, resulting in incomplete cleaning and affecting subsequent production. Therefore, those skilled in the art provide a camellia crude oil coarse filtration sedimentation device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a camellia crude oil coarse filtration and sedimentation device to solve the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a camellia crude oil coarse filtration and sedimentation device, including a sedimentation chamber, several fixed supports are fixedly connected to both sides of the outer wall of the sedimentation chamber, and a first electric push rod is fixedly connected to every two fixed supports. A cover plate is provided on the top of the sedimentation chamber, and a high-frequency electromagnetic induction heater for heating the bottom of the sedimentation chamber is fixedly connected to the bottom of the sedimentation chamber. A cleaning mechanism for cleaning sediment is provided inside the sedimentation chamber.

[0006] Preferably, two connecting plates are symmetrically fixedly connected to both sides of the outer wall of the cover plate, the telescopic end of each first electric push rod is fixedly connected to the bottom end of each connecting plate, and an exhaust pipe is fixedly connected to the top end of the cover plate.

[0007] Preferably, the exhaust pipe is internally fixedly connected to an exhaust fan body that discharges the flue gas generated when heating the sediment, and the lower end of the exhaust pipe is connected to the interior of the sedimentation chamber.

[0008] Preferably, the cleaning mechanism includes two electric linear guides symmetrically fixedly connected to both sides of the inner wall of the sedimentation tank. The moving ends of the two electric linear guides are jointly fixedly connected to a movable frame. The lower bottom end of the movable frame is symmetrically fixedly connected to two second electric push rods. The telescopic ends of the two second electric push rods are jointly fixedly connected to an auxiliary frame. The two auxiliary frames are jointly fixedly connected to a U-shaped frame on their adjacent sides.

[0009] Preferably, a cleaning blade is provided below the U-shaped frame, and a connecting rod is fixedly connected inside the cleaning blade. Two inner bearings are symmetrically fixedly connected to the outer wall of the U-shaped frame, and the connecting rod is fixedly connected inside the two inner bearings. The connecting rod is rotatably sleeved with the U-shaped frame through the inner bearings.

[0010] Preferably, a protective frame is rotatably connected to the center of the outer wall of the connecting rod via a bearing, and a first bearing is fixedly connected to the center of the outer wall of the connecting rod. The first bearing is located inside the protective frame, and a second gear is rotatably connected to the inner side wall of the protective frame above the first bearing. The second gear meshes with the first bearing for transmission.

[0011] Preferably, an electric push rod is fixedly connected to the outer wall of the protective frame, and a drive rod is fixedly connected to the output end of the electric push rod. The drive rod extends into the interior of the protective frame and is fixedly connected to the second gear. Synchronous plates are provided on both sides of the outer wall of the U-shaped frame. Three positioning bolts are threadedly connected to the outer wall of each synchronous plate. The ends of the three positioning bolts are respectively threaded to both sides of the outer wall of the U-shaped frame and the outer wall of the protective frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention incorporates a high-frequency electromagnetic induction heater and a cleaning mechanism. After camellia oil is extracted from the sedimentation chamber, oily and watery sediment remains at the bottom. Before cleaning, the high-frequency electromagnetic induction heater heats the bottom of the sedimentation chamber, evaporating the water and causing the sediment to clump during collection. The cleaning mechanism then activates, with the movable frame moving linearly along two electric linear guides. The user can adjust the cleaning blade angle by controlling the rotation of the second gear and the first bearing. This allows for adjustments based on the bottom of the sedimentation chamber, and the adjusted cleaning blade can be aligned with the inner wall of the chamber. The second electric push rod is then lowered, and the two electric linear guides continue moving the movable frame linearly. This operation effectively cleans the sediment at the bottom edge of the sedimentation chamber, preventing dead zones. Attached Figure Description

[0013] Figure 1 A schematic diagram of the overall structure of a camellia crude oil coarse filtration and sedimentation device; Figure 2 A schematic diagram showing the overall disassembled structure of a camellia crude oil coarse filtration and sedimentation device; Figure 3 This is a schematic diagram of the electric linear guide rail and movable frame in a camellia crude oil coarse filtration and sedimentation device. Figure 4 This is a schematic diagram of the cleaning blade in a camellia crude oil coarse filtration and sedimentation device; Figure 5 This is a schematic diagram of the cleaning blade and U-shaped frame in a coarse filtration and sedimentation device for camellia crude oil.

[0014] In the diagram: 1. Sedimentation tank; 2. Cover plate; 3. Exhaust pipe; 4. Fixed bracket; 5. First electric push rod; 6. Connecting plate; 7. High-frequency electromagnetic induction heater; 8. Exhaust fan body; 9. Cleaning mechanism; 91. Electric linear guide rail; 92. Movable frame; 93. Cleaning knife; 931. Connecting rod; 932. First bearing; 94. Second electric push rod; 95. U-shaped frame; 951. Auxiliary frame; 952. Synchronization plate; 953. Positioning bolt; 954. Inner bearing; 96. Electric push rod; 961. Drive rod; 962. Second gear; 97. Protective frame. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0016] Please see Figure 1 - Figure 5 As shown, this utility model provides a technical solution: a camellia crude oil coarse filtration and sedimentation device, including a sedimentation chamber 1, several fixed supports 4 are fixedly connected to both sides of the outer wall of the sedimentation chamber 1, and a first electric push rod 5 is fixedly connected to every two fixed supports 4. A cover plate 2 is provided on the top of the sedimentation chamber 1, a high-frequency electromagnetic induction heater 7 for heating the bottom of the sedimentation chamber 1 is fixedly connected to the bottom of the sedimentation chamber 1, and a cleaning mechanism 9 for cleaning the sediment is provided inside the sedimentation chamber 1.

[0017] It should be noted that the cover plate 2 above the sedimentation tank 1 can effectively prevent external impurities from falling in, avoid contamination of the crude camellia oil during the sedimentation process, and ensure the quality of the oil. The high-frequency electromagnetic induction heater 7 at the bottom of the sedimentation tank 1 can accurately heat the bottom of the sedimentation tank, so that the water in the sediment can evaporate quickly, which is convenient for subsequent cleaning. The cleaning mechanism 9 inside the sedimentation tank 1 can efficiently clean the sediment and quickly remove the impurities settled at the bottom of the tank.

[0018] As one implementation method in this embodiment, please refer to Figure 1 and Figure 2 As shown, two connecting plates 6 are symmetrically fixedly connected to both sides of the outer wall of the cover plate 2. The telescopic end of each first electric push rod 5 is fixedly connected to the bottom end of each connecting plate 6. An exhaust pipe 3 is fixedly connected to the top of the cover plate 2. An exhaust fan body 8 for discharging the flue gas generated when heating the sediment is fixedly connected inside the exhaust pipe 3. The bottom end of the exhaust pipe 3 is connected to the interior of the sedimentation chamber 1.

[0019] It should be noted that two connecting plates 6 are symmetrically arranged on both sides of the outer wall of the cover plate 2, which are connected to the telescopic end of the first electric push rod 5. The opening and closing of the cover plate 2 can be precisely controlled by the electric push rod 5, which can quickly open or close the sedimentation chamber 1, reducing operation time and labor costs. The exhaust pipe 3 is fixed at the top of the cover plate 2, and the exhaust fan body 8 inside it can promptly discharge the generated fumes when the high-frequency electromagnetic induction heater 7 heats the sediment. This not only prevents the fumes from accumulating in the sedimentation chamber 1, but also improves the working environment and reduces the risk of operators inhaling harmful fumes. The control end of each first electric push rod 5 is synchronously controlled by a controller, so as to achieve the purpose of synchronously starting and opening the cover plate 2.

[0020] As one implementation method in this embodiment, please refer to Figure 3 - Figure 5 As shown, the cleaning mechanism 9 includes two electric linear guide rails 91 symmetrically fixedly connected to both sides of the inner wall of the sedimentation tank 1. The moving ends of the two electric linear guide rails 91 are jointly fixedly connected to a movable frame 92. The lower bottom end of the movable frame 92 is symmetrically fixedly connected to two second electric push rods 94. The telescopic ends of the two second electric push rods 94 are jointly fixedly connected to an auxiliary frame 951. The side of the two auxiliary frames 951 that are close to each other is jointly fixedly connected to a U-shaped frame 95. A cleaning blade 93 is provided below the U-shaped frame 95. A connecting rod 931 is fixedly connected inside the cleaning blade 93. Two inner bearings 954 are symmetrically fixedly connected to the outer wall of the U-shaped frame 95. The connecting rod 931 is fixedly connected inside the two inner bearings 954. The connecting rod 931 is rotatably sleeved with the U-shaped frame 95 through the inner bearings 954.

[0021] It should be noted that the electric linear guide rails 91 are symmetrically arranged on both sides of the inner wall of the sedimentation tank 1. The moving end of the guide rails drives the movable frame 92 to move flexibly, which can precisely adjust the cleaning position and cover different areas in the sedimentation tank 1 to ensure that there are no dead corners in the cleaning of sediment. The two second electric push rods 94 at the bottom of the movable frame 92 can flexibly adjust the height of the auxiliary frame 951 and the U-shaped frame 95 according to the thickness of the sediment accumulation, so that the cleaning blade 93 can fully contact the sediment, enhance the cleaning effect, and the cleaning blade 93 fits against the bottom of the sedimentation tank 1 to thoroughly scrape away the sediment and prevent residue.

[0022] As one implementation method in this embodiment, please refer to Figure 3 - Figure 5 As shown, a protective frame 97 is rotatably connected to the center of the outer wall of the connecting rod 931 via a bearing. A first bearing 932 is fixedly connected to the center of the outer wall of the connecting rod 931. The first bearing 932 is located inside the protective frame 97. A second gear 962 is rotatably connected to the inner side wall of the protective frame 97 above the first bearing 932. The second gear 962 meshes with the first bearing 932 for transmission. An electric push rod 96 is fixedly connected to the outer wall of the protective frame 97. A drive rod 961 is fixedly connected to the output end of the electric push rod 96. The drive rod 961 extends into the interior of the protective frame 97 and is fixedly connected to the second gear 962. Synchronous plates 952 are provided on both sides of the outer wall of the U-shaped frame 95. Three positioning bolts 953 are threadedly connected to the outer wall of each synchronous plate 952. The ends of the three positioning bolts 953 are threadedly connected to both sides of the outer wall of the U-shaped frame 95 and the outer wall of the protective frame 97, respectively.

[0023] It should be noted that a protective frame 97 is provided at the center of the outer wall of the connecting rod 931. The first bearing 932 inside meshes with the second gear 962 for transmission. The electric push rod 96 pushes the drive rod 961, which drives the second gear 962 to rotate, thereby causing the first bearing 932 and the connecting rod 931 to rotate. This allows the cleaning blade 93 to adjust its angle as needed, accurately dealing with sediments of different positions and shapes, resulting in more thorough cleaning and reduced residue. The synchronous plates 952 on both sides of the outer wall of the U-shaped frame 95 cooperate with the three positioning bolts 953 to quickly and firmly fix the protective frame 97 on the U-shaped frame 95. This makes installation and disassembly convenient and facilitates maintenance and repair. At the same time, this connection method ensures the synchronization of the two. During the cleaning process, the protective frame 97 and the U-shaped frame 95 work together to make the cleaning blade 93 run smoothly and improve the cleaning quality.

[0024] Working principle: First, after the camellia oil is removed, oily and watery sediment will remain at the bottom of the sedimentation chamber 1. In order to effectively treat these sediments before cleaning, the high-frequency electromagnetic induction heater 7 is activated to heat the bottom of the sedimentation chamber 1. The high-frequency electromagnetic induction heater 7 heats the sediment at the bottom, causing the water to evaporate and making the sediment into lumps, which is convenient for subsequent cleaning. During the heating process, the exhaust fan body 8 in the exhaust pipe 3 will exhaust the flue gas generated by heating to ensure ventilation and safety of the working environment. Next, the cleaning mechanism 9 is activated to clean the sediment. The cleaning mechanism 9 consists of a movable frame 92 driven by an electric linear guide rail 91. The movable frame 92 drives the cleaning blade 93 to clean the bottom. By controlling the rotation of the second gear 962 and the first bearing 932, the user can adjust the angle between the cleaning blade 93 and the inner wall of the sedimentation chamber 1 to ensure that the cleaning blade 93 can adapt to different sediment accumulation conditions. After adjustment, the cleaning blade 93 can fit tightly against the bottom of the sedimentation chamber 1 to accurately clean the sediment and avoid the occurrence of dead corners. In addition, the second electric push rod 94 controls the auxiliary frame 951 to move down, ensuring that the cleaning blade 93 can penetrate to the bottom edge of the sedimentation tank for thorough cleaning. The electric linear guide rail 91 drives the movable frame 92 to move in a straight line, ensuring the smooth progress of the cleaning process. Through the above operations, the oil-water mixture sediment in the sedimentation tank 1 can be effectively cleaned, while avoiding cleaning dead corners, improving cleaning efficiency and ensuring the cleanliness of the sedimentation tank 1. The cleaning mechanism 7 can not only pile up the sediment, but also allow the water in the agitated sediment to evaporate quickly when the sedimentation tank 1 is heated. Compared with static sediment, the time required for the water in the agitated sediment to evaporate can be greatly reduced.

[0025] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A camellia crude oil coarse filtration and sedimentation device, comprising a sedimentation chamber (1), characterized in that: The sedimentation chamber (1) has several fixed brackets (4) fixedly connected to both sides of its outer wall. Each pair of fixed brackets (4) is fixedly connected to a first electric push rod (5). A cover plate (2) is provided above the sedimentation chamber (1). A high-frequency electromagnetic induction heater (7) is fixedly connected to the bottom of the sedimentation chamber (1) to heat the bottom of the sedimentation chamber (1). A cleaning mechanism (9) for cleaning sediment is provided inside the sedimentation chamber (1).

2. The camellia crude oil coarse filtration and sedimentation device according to claim 1, characterized in that: Two connecting plates (6) are symmetrically fixedly connected to both sides of the outer wall of the cover plate (2). The telescopic end of each first electric push rod (5) is fixedly connected to the bottom end of each connecting plate (6). An exhaust pipe (3) is fixedly connected to the top of the cover plate (2).

3. The camellia crude oil coarse filtration and sedimentation device according to claim 2, characterized in that: The exhaust pipe (3) is fixedly connected to the body of an exhaust fan (8) that discharges the flue gas generated when heating the sediment. The bottom end of the exhaust pipe (3) is connected to the interior of the sedimentation chamber (1).

4. The camellia crude oil coarse filtration and sedimentation device according to claim 1, characterized in that: The cleaning mechanism (9) includes two electric linear guides (91) symmetrically fixedly connected to both sides of the inner wall of the sedimentation tank (1). The moving ends of the two electric linear guides (91) are fixedly connected to a movable frame (92). The bottom end of the movable frame (92) is symmetrically fixedly connected to two second electric push rods (94). The telescopic ends of the two second electric push rods (94) are fixedly connected to an auxiliary frame (951). The two auxiliary frames (951) are fixedly connected to a U-shaped frame (95) on the side that is close to each other.

5. The camellia crude oil coarse filtration and sedimentation device according to claim 4, characterized in that: A cleaning blade (93) is provided below the U-shaped frame (95). A connecting rod (931) is fixedly connected inside the cleaning blade (93). Two inner bearings (954) are symmetrically fixedly connected to the outer wall of the U-shaped frame (95). The connecting rod (931) is fixedly connected inside the two inner bearings (954). The connecting rod (931) is rotatably sleeved with the U-shaped frame (95) through the inner bearings (954).

6. The camellia crude oil coarse filtration and sedimentation device according to claim 5, characterized in that: A protective frame (97) is rotatably connected to the center of the outer wall of the connecting rod (931) via a bearing. A first bearing (932) is fixedly connected to the center of the outer wall of the connecting rod (931). The first bearing (932) is located inside the protective frame (97). A second gear (962) is rotatably connected to the inner side wall of the protective frame (97) above the first bearing (932). The second gear (962) meshes with the first bearing (932) for transmission.

7. The camellia crude oil coarse filtration and sedimentation device according to claim 6, characterized in that: An electric push rod (96) is fixedly connected to the outer wall of the protective frame (97). A drive rod (961) is fixedly connected to the output end of the electric push rod (96). The drive rod (961) extends into the interior of the protective frame (97). The drive rod (961) is fixedly connected to the second gear (962). Synchronous plates (952) are provided on both sides of the outer wall of the U-shaped frame (95). Three positioning bolts (953) are threadedly connected to the outer wall of each synchronous plate (952). The ends of the three positioning bolts (953) are respectively threaded to the outer walls of the U-shaped frame (95) and the outer wall of the protective frame (97).

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