Plant enzyme processing device

CN224832658UActive Publication Date: 2026-10-09XINJIANG DAHER BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522340090.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-09
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0003]现有加工装置中,由于沙棘酵素在发酵过程中受到温度影响大,现有技术加工装置使用过程中,环境保持过程中操作不便,温度调节方式依赖人员通过温度表观察控制,易出现温差波动大的情况,影响酵素活性;酸碱度调节需频繁开盖添加酸碱液,不仅操作繁琐,还易导致杂菌进入发酵罐,污染物料,因此,在使用过程中无法满足沙棘酵素的高质量加工需求,针对现有技术的不足,本实用新型提供了一种植物酵素加工装置,以解决上述问题

Benefits of technology

[0019] This plant enzyme processing device integrates a fermentation tank, stirring unit, heating unit, sensing unit, controller, and feeding component. This design ensures convenient operation and easy control of the fermentation environment during the processing of sea buckthorn enzyme. The electric heating wire and temperature sensor are linked through the controller to achieve precise temperature control. The pH sensor monitors in real time and works with the feeding component to easily adjust the pH of the material without opening the lid, thus avoiding material contamination, improving product quality, and meeting usage requirements.

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Abstract

The utility model discloses a kind of plant enzyme processing devices, it is related to food processing device field.The plant enzyme processing device includes fermentation tank, stirring unit, heating unit, sensing unit, controller and feeding assembly, sensing unit includes the temperature sensor for detecting fermentation environment temperature and the acid-base degree sensor for detecting material acid-base degree being arranged in the fermentation tank inside.The plant enzyme processing device is designed by integrating fermentation tank, stirring unit, heating unit, sensing unit, controller and feeding assembly, ensure that the plant enzyme processing process operation of sea-buckthorn enzyme is convenient, fermentation environment is easy to control, electric heating wire and temperature sensor are linked by controller, realize temperature accurate control;The acid-base degree sensor monitors in real time and cooperates feeding assembly, can conveniently adjust material acid-base degree, need not open cover operation, avoid material pollution, and then improve product quality.
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Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically a plant enzyme processing device. Background Technology

[0002] Currently, the processing of plant enzymes, especially sea buckthorn enzymes, relies on a good fermentation environment to ensure the stability of product processing and guarantee product quality.

[0003] In existing processing equipment, the fermentation of sea buckthorn enzyme is greatly affected by temperature. Maintaining the environment in these devices is inconvenient, and temperature control relies on manual observation via thermometers, leading to large temperature fluctuations that affect enzyme activity. Furthermore, pH adjustment requires frequent opening of the container to add acid or alkali solutions, which is not only cumbersome but also prone to introducing contaminants into the fermentation tank, polluting the material. Therefore, these devices cannot meet the high-quality processing requirements for sea buckthorn enzyme. To address these shortcomings, this invention provides a plant enzyme processing device to solve the aforementioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a plant enzyme processing device. By integrating a fermentation tank, stirring unit, heating unit, sensing unit, controller, and feeding component, it ensures convenient operation and easy control of the fermentation environment for processing sea buckthorn enzyme. The electric heating wire and temperature sensor are linked through the controller to achieve precise temperature control. The pH sensor monitors in real time and works with the feeding component to easily adjust the pH of the material without opening the lid, avoiding material contamination, thereby improving product quality and meeting usage requirements.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a plant enzyme processing device, comprising:

[0006] A fermentation tank, wherein the top of the fermentation tank is provided with an openable and closable top cover, the bottom is provided with a discharge pipe, and the discharge pipe is provided with a first valve body;

[0007] A stirring unit is disposed inside the fermenter;

[0008] A heating unit, comprising an electric heating wire disposed on the inner wall of the fermenter;

[0009] The sensing unit includes a temperature sensor disposed inside the fermenter for detecting the temperature of the fermentation environment and an acid-base sensor for detecting the acidity and alkalinity of the material.

[0010] The controller is located on the side of the fermenter and is electrically connected to the stirring unit, electric heating wire, temperature sensor and pH sensor;

[0011] The feeding assembly includes a feeding seat disposed on the upper cover, an acid / alkali solution feeding container for holding acid / alkali solution is detachably threadedly connected to the feeding seat, a second valve body is disposed on the feeding seat, and a third valve body is disposed at the outlet of the acid / alkali solution feeding container.

[0012] Preferably, the fermenter is supported by a bracket.

[0013] Preferably, the stirring unit includes a motor fixed to the bottom of the fermentation tank and a stirring rod driven by the motor and extending into the fermentation tank.

[0014] Preferably, the controller is configured to receive the detection signal from the temperature sensor and control the start / stop and power of the electric heating wire according to preset parameters to adjust the temperature inside the fermenter.

[0015] Preferably, the upper cover is provided with a pressure relief valve.

[0016] Preferably, the inner liner of the fermentation tank is made of food-grade stainless steel.

[0017] Preferably, a first sealing ring is snapped into the inside of the acid / alkali solution feeding container and the feeding seat, and a second sealing ring is snapped into the outside of the feeding seat and between the acid / alkali solution feeding container.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] This plant enzyme processing device integrates a fermentation tank, stirring unit, heating unit, sensing unit, controller, and feeding component. This design ensures convenient operation and easy control of the fermentation environment during the processing of sea buckthorn enzyme. The electric heating wire and temperature sensor are linked through the controller to achieve precise temperature control. The pH sensor monitors in real time and works with the feeding component to easily adjust the pH of the material without opening the lid, thus avoiding material contamination, improving product quality, and meeting usage requirements. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a first-person perspective schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;

[0023] Figure 3 This is a cross-sectional schematic diagram of the fermenter of this utility model;

[0024] Figure 4 This is a disassembly diagram of the acid and alkali solution feeding container of this utility model.

[0025] In the diagram: 1. Fermentation tank; 11. Top cover; 12. Support; 2. Stirring unit; 21. Motor; 22. Stirring rod; 3. Electric heating wire; 4. Temperature sensor; 5. pH sensor; 6. Controller; 7. Feed pipe; 71. First valve body; 8. Feeding seat; 81. Second valve body; 9. Acid / alkali solution feeding container; 91. Third valve body; 92. First sealing ring; 93. Second sealing ring. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] This embodiment discloses a plant enzyme processing device, according to the attached... Figure 1 To be continued Figure 4 As shown, the system includes a fermenter 1, a stirring unit 2, a heating unit, a sensing unit, a controller 6, and a feeding assembly. The fermenter 1 has an openable and closable top cover 11 and a discharge pipe 7 at the bottom, with a first valve body 71 on the discharge pipe 7. The stirring unit 2 is located inside the fermenter 1. The heating unit includes an electric heating wire 3 installed on the inner wall of the fermenter 1. The sensing unit includes a temperature sensor 4 installed inside the fermenter 1 for detecting the fermentation environment temperature and an acid-base sensor 5 for detecting the acidity and alkalinity of the material. The controller 6 is located on the side of the fermenter 1 and is electrically connected to the stirring unit 2, the electric heating wire 3, the temperature sensor 4, and the acid-base sensor 5. The feeding assembly includes a feeding seat 8 installed on the top cover 11, with a detachable threaded connection on the feeding seat 8 to an acid-base solution feeding container 9 for holding acid-base solutions. The feeding seat 8 has a second valve body 81, and the outlet of the acid-base solution feeding container 9 has a third valve body 91.

[0028] According to the appendix Figure 1 To be continued Figure 2 As shown, the fermentation tank 1 is further supported by the bracket 12, which provides stable support for the fermentation tank 1 and prevents the fermentation tank 1 from directly contacting the ground and causing wear or being affected by the ground environment.

[0029] According to the appendix Figure 3As shown, the stirring unit 2 further includes a motor 21 fixed to the bottom of the fermentation tank 1 and a stirring rod 22 driven by the motor 21 and extending into the fermentation tank 1. When the motor 21 is working, it drives the stirring rod 22 to rotate, which can stir the sea buckthorn enzyme material in the fermentation tank 1, so that the material is mixed evenly and the fermentation reaction is fully carried out.

[0030] According to the appendix Figure 1 To be continued Figure 3 As shown, the controller 6 is specifically configured to receive the detection signal from the temperature sensor 4 and control the start / stop and power of the electric heating wire 3 according to preset parameters to adjust the temperature inside the fermentation tank 1. This setting enables precise control of the fermentation temperature of sea buckthorn enzyme, meeting the specific temperature requirements during the fermentation process of sea buckthorn enzyme.

[0031] Specifically disclosed, the top cover 11 is equipped with a pressure relief valve. When the pressure inside the fermentation tank 1 becomes too high due to the gas produced by the fermentation of sea buckthorn enzyme, the pressure relief valve can automatically open to release the pressure and prevent excessive pressure inside the tank from causing safety hazards.

[0032] It is particularly important to emphasize that the inner liner of fermentation tank 1 is made of food-grade stainless steel. Food-grade stainless steel has good corrosion resistance and safety, which can avoid contamination of sea buckthorn enzyme and ensure the quality of sea buckthorn enzyme.

[0033] According to the appendix Figure 4 As shown, it is particularly important to emphasize that the acid and alkali solution feeding container 9 and the feeding seat 8 are internally connected with a first sealing ring 92, and the feeding seat 8 is externally connected to the acid and alkali solution feeding container 9 with a second sealing ring 93. The double sealing ring setting can enhance the sealing of the connection between the acid and alkali solution feeding container 9 and the feeding seat 8, and prevent acid and alkali solution leakage or outside air from entering the fermentation tank 1 and affecting the fermentation of sea buckthorn enzyme.

[0034] Example 1: This example uses conventional sea buckthorn enzyme processing as an example, combined with the attached... Figure 1 To be continued Figure 4 Detailed explanation of the workflow: The workflow is as follows:

[0035] Open the top cover 11, add the sea buckthorn raw material and other materials required for fermentation into the fermentation tank 1, and close the top cover 11; start the stirring unit 2 through the controller 6, the motor 21 drives the stirring rod 22 to rotate, and perform preliminary mixing of the materials; the controller 6 controls the electric heating wire 3 to work according to the preset sea buckthorn enzyme fermentation temperature parameters and the real-time temperature detected by the temperature sensor 4, and adjusts the temperature in the fermentation tank 1 to a suitable range; during the fermentation process, the pH sensor 5 detects the pH of the material in real time and transmits the signal to the controller 6. If the pH is within the suitable range, no adjustment is required; the stirring unit 2 works intermittently at the set frequency to ensure uniform fermentation of the materials; after fermentation is completed, turn off the stirring unit 2 and the electric heating wire 3, open the first valve body 71, and discharge the finished sea buckthorn enzyme through the discharge pipe 7.

[0036] Example 2: This example uses the need to adjust the pH during the fermentation of sea buckthorn enzyme as an example, combined with the attached... Figure 1 To be continued Figure 4 Detailed explanation of the workflow: The workflow is as follows:

[0037] Open the top cover 11 and add sea buckthorn raw materials and related materials. After closing the top cover 11, start the stirring unit 2 for mixing. The controller 6 controls the electric heating wire 3 to work, so that the temperature inside the tank reaches the fermentation requirements. During the fermentation process, the pH sensor 5 detects that the pH of the material deviates from the appropriate range, and the controller 6 issues a prompt. At this time, open the third valve 91 of the acid and alkali solution feeding container 9 and the second valve 81 of the feeding seat 8, so that the corresponding acid and alkali solution enters the fermentation tank 1 through the feeding seat 8. At the same time, the stirring unit 2 continues to work to fully mix the acid and alkali solution with the material. After the pH sensor 5 detects that the pH of the material has returned to the appropriate range, close the third valve 91 and the second valve 81. The subsequent fermentation process is carried out according to the conventional process until the fermentation is completed, and the finished product is discharged through the discharge pipe 7.

[0038] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A plant enzyme processing device, characterized in that: include: Fermentation tank (1), the fermentation tank (1) is provided with an openable and closable top cover (11) at the top and a feed pipe (7) at the bottom, and a first valve body (71) is provided on the feed pipe (7); A stirring unit (2) is disposed inside the fermenter (1); The heating unit includes an electric heating wire (3) disposed on the inner wall of the fermenter (1); The sensing unit includes a temperature sensor (4) disposed inside the fermenter (1) for detecting the temperature of the fermentation environment and an acid-base sensor (5) for detecting the acidity and alkalinity of the material. The controller (6) is located on the side of the fermenter (1) and is electrically connected to the stirring unit (2), the electric heating wire (3), the temperature sensor (4) and the pH sensor (5); The feeding assembly includes a feeding seat (8) disposed on the upper cover (11), and an acid and alkali solution feeding container (9) for containing acid and alkali solutions is detachably threadedly connected to the feeding seat (8). A second valve body (81) is disposed on the feeding seat (8), and a third valve body (91) is disposed at the outlet of the acid and alkali solution feeding container (9).

2. The plant enzyme processing device according to claim 1, characterized in that, The fermenter (1) is supported by a bracket (12).

3. The plant enzyme processing device according to claim 1, characterized in that, The stirring unit (2) includes a motor (21) fixed to the bottom of the fermentation tank (1) and a stirring rod (22) driven by the motor (21) and extending into the fermentation tank (1).

4. The plant enzyme processing device according to claim 1, characterized in that, The controller (6) is configured to receive the detection signal from the temperature sensor (4) and control the start / stop and power of the electric heating wire (3) according to preset parameters to adjust the temperature inside the fermenter (1).

5. A plant enzyme processing device according to claim 1, characterized in that, The upper cover (11) is equipped with a pressure relief valve.

6. A plant enzyme processing device according to claim 5, characterized in that, The inner liner of the fermentation tank (1) is made of food-grade stainless steel.

7. The plant enzyme processing device according to claim 1, characterized in that, The acid and alkali solution feeding container (9) and the feeding seat (8) are fitted with a first sealing ring (92), and a second sealing ring (93) is fitted between the outside of the feeding seat (8) and the acid and alkali solution feeding container (9).