Photosynthetic energy storage fermentation cabin

CN224832659UActive Publication Date: 2026-10-09CHENGDU CISCO MINGRUI ENVIRONMENTAL ENGINEERING CO LTD
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Patent Information

Application Number
CN202522351998.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-09
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0003]现有的发酵舱多数依赖传统电网供电,发酵过程往往需长时间连续运行,会导致对电能的消耗量增大,同时在部分偏远地区或电力供应不稳定区域,频繁的停电事故会中断发酵进程,造成发酵周期延长、产品质量下降甚至发酵失败等严重后果,影响了对发酵舱的供电效果,因此为了能够解决上述提出的问题,从而提出了一种光合储能发酵舱

Benefits of technology

[0016]本实用新型提供一种光合储能发酵舱,通过太阳能板和控制柜的配合使得发酵舱体实现了太阳能能源供电功能并且能够对多余的电量进行储备,从而能够为了太阳光不足的情况下进行供电,减少发酵舱对传统电网电能的依赖,尤其在部分偏远地区或电力供应不稳定区域,降低了因频繁的停电事故造成发酵进程中断的风险,使得控制柜内的电池模组能够持续对发酵舱体进行供电,不确保其干工作不中断,从而缩短了发酵舱体的周期,并提高了发酵舱体对产品发酵的质量。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of photosynthetic energy storage fermentation cabin, belong to fermentation cabin technical field, including fermentation cabin body, the back of the fermentation cabin body is provided with two installation components in symmetrical position, each the installation component is fixedly connected with mounting bracket, the surface of the mounting bracket is equipped with solar panel for the power supply of fermentation cabin body by fastener, by the cooperation of solar panel and control cabinet, so that fermentation cabin body realizes solar energy power supply function, can reduce the dependence of fermentation cabin to traditional power grid electric energy, especially in some remote areas or power supply unstable area, reduce the risk of frequent power failure caused fermentation process interruption, thereby shorten the cycle of fermentation cabin body, by installation component and mounting bracket form stable support structure, cooperate the fixation of solar panel with fastener, enhance the installation firmness of solar panel, ensure that solar power supply system continuously powers the fermentation cabin body.
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Description

Technical Field

[0001] This utility model relates to the field of fermentation chamber technology, specifically a photosynthetic energy storage fermentation chamber. Background Technology

[0002] A fermentation chamber is a closed or semi-closed container space with precise environmental control capabilities. Its core function is to provide stable and controllable conditions for the growth, metabolism, and biotransformation processes of microorganisms (such as bacteria, fungi, and yeasts) or cells, so as to efficiently produce target products (such as enzymes, antibiotics, and food additives) or achieve specific biological treatments (such as the degradation of organic waste). It is essentially the core reactor of a "microbial factory". Through the automated control of key parameters such as temperature, humidity, oxygen concentration, pH value, stirring rate, and nutrient supply, it maximizes fermentation efficiency and product quality. The power supply system is the key support for maintaining the operation of various equipment and the control of environmental parameters in the fermentation chamber, and its performance is of paramount importance.

[0003] Most existing fermentation chambers rely on traditional power grids for power supply. The fermentation process often requires long-term continuous operation, which leads to increased power consumption. At the same time, in some remote areas or areas with unstable power supply, frequent power outages can interrupt the fermentation process, resulting in serious consequences such as prolonged fermentation cycle, reduced product quality, or even fermentation failure, thus affecting the power supply effect of the fermentation chamber. Therefore, in order to solve the above-mentioned problems, a photosynthetic energy storage fermentation chamber has been proposed. Utility Model Content

[0004] The purpose of this invention is to provide a photosynthetic energy storage fermentation chamber that, through the cooperation of solar panels and a control cabinet, successfully achieves solar power supply, significantly reducing reliance on traditional power grids. In remote or unstable power areas, it can effectively reduce the risk of power outages interrupting the fermentation process, thereby shortening the fermentation cycle and improving the quality of fermented products, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a photosynthetic energy storage fermentation chamber, comprising a fermentation chamber body, wherein two mounting components are arranged symmetrically on the back of the fermentation chamber body, and a mounting frame is fixedly connected to each mounting component, and a solar panel for supplying power to the fermentation chamber body is mounted on the surface of the mounting frame by fasteners;

[0006] A control cabinet for use with solar panels is installed on one side of the fermentation chamber.

[0007] The control cabinet contains a battery module, a controller, an inverter, and a frequency converter. The inverter and frequency converter are used to change the current form of the solar panel.

[0008] The battery module can easily store the power generated by the solar panel, thereby powering the fermentation chamber.

[0009] Preferably, the installation assembly includes a fixed base and a connecting base. The fixed base is fixed to the upper end of the back of the fermentation chamber, and the connecting base is attached to the surface of the fixed base. The fixed base has movable grooves at symmetrical positions on its surface.

[0010] A connecting shaft is fixedly connected inside the movable groove, and a positioning screw is rotatably connected to the surface of the connecting shaft. Grooves are provided on both sides of the connecting seat corresponding to the movable groove. The positioning screw is rotatably engaged in the groove, and a threaded cap is threaded to the upper end of the positioning screw.

[0011] Preferably, a limiting groove is formed on the surface of the connector corresponding to the threaded cap, and the lower end of the threaded cap is located in the limiting groove.

[0012] Preferably, the mounting bracket includes a support rod and a support frame, one end of the support rod is fixedly connected to the top of the connecting seat, the support frame is fixed to the other end of the support rod, and the support frame is arranged in a cross shape.

[0013] Preferably, the solar panel is surrounded by a frame, and a through hole is provided at the center of the four sides of the frame. Threaded holes are provided at the four ends of the support frame corresponding to the through holes. The fastener passes through the through holes and is threaded into the threaded holes.

[0014] Preferably, a slot is provided at the upper end of the through hole, and a waterproof sleeve is engaged in the slot, with the inner cavity of the waterproof sleeve fitted onto the upper end of the fastener.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention provides a photosynthetic energy storage fermentation chamber. Through the cooperation of solar panels and a control cabinet, the fermentation chamber can realize the function of solar energy power supply and store excess electricity. This enables the chamber to provide power supply when sunlight is insufficient, reducing the fermentation chamber's dependence on traditional power grids. Especially in some remote areas or areas with unstable power supply, it reduces the risk of fermentation process interruption due to frequent power outages. The battery module in the control cabinet can continuously supply power to the fermentation chamber, ensuring uninterrupted operation, thereby shortening the fermentation cycle and improving the quality of product fermentation.

[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0018] Figure 1 This is a front view schematic diagram of the fermentation chamber structure of this utility model;

[0019] Figure 2 This is a rear view schematic diagram of the fermentation chamber structure of this utility model;

[0020] Figure 3 This is an exploded view of the installation components and mounting frame structure of this utility model;

[0021] Figure 4 This is an exploded view of the solar panel and frame structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the process structure framework of the control cabinet of this utility model.

[0023] The following are the labeling elements in the diagram: 1. Fermentation chamber; 2. Installation components; 21. Fixed base; 22. Movable groove; 23. Groove; 24. Threaded cap; 25. Limiting groove; 26. Connecting base; 27. Connecting shaft; 28. Positioning screw; 3. Mounting bracket; 31. Support rod; 32. Support frame; 4. Fastener; 5. Solar panel; 6. Control cabinet; 7. Frame; 8. Through hole; 9. Threaded hole; 10. Slot; 11. Waterproof sleeve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides, for example Figures 1-5 The above-displayed photosynthetic energy storage fermentation chamber includes a fermentation chamber body 1. Two mounting components 2 are arranged symmetrically on the back of the fermentation chamber body 1. Each mounting component 2 is fixedly connected to a mounting frame 3. A solar panel 5 that supplies power to the fermentation chamber body 1 is mounted on the surface of the mounting frame 3 by fasteners 4.

[0026] A control cabinet 6, which works in conjunction with solar panels 5, is installed on one side of the fermentation chamber 1.

[0027] The control cabinet 6 is equipped with a battery module, a controller, an inverter, and a frequency converter. The inverter and frequency converter are used to change the current form of the solar panel 5.

[0028] The battery module can conveniently store the power generated by the solar panel 5, thereby powering the fermentation chamber 1.

[0029] First, symmetrically fix the two mounting assemblies 2 at the designated positions on the back of the fermentation chamber 1, ensure that the connection between the mounting assemblies 2 and the fermentation chamber 1 is firm and free of looseness, then fix the mounting brackets 3 to the two mounting assemblies 2 respectively, and ensure that the mounting angle and position of the mounting brackets 3 can provide stable support for the subsequent installation of the solar panel 5. Install the solar panel 5 on the surface of the mounting bracket 3 by means of fasteners 4, adjust the installation position of the solar panel 5 so that it can receive sunlight to the maximum extent, and at the same time ensure that the fasteners 4 are installed in place to avoid shaking of the solar panel 5. Install the control cabinet 6 on one side of the fermentation chamber 1, complete the electrical connection between the control cabinet 6 and the solar panel 5, and ensure that the two can work together normally;

[0030] In actual operation, the solar panel 5 absorbs photon energy in sunlight through its own photovoltaic effect, causing the internal semiconductor material to generate electrons. These electrons move directionally under the action of an electric field to form direct current, which is directly transmitted to the connected control cabinet 6 (including a battery module, an inverter and a frequency converter). Then the inverter and the frequency converter in the control cabinet 6 process the direct current:

[0031] Inverter: the core function is to convert the direct current generated by the solar panel 5 into alternating current that can be directly used by the membrane-covered fermentation equipment (such as the supporting electrical appliances of the fermentation chamber 1);

[0032] Frequency converter: it is mainly used to adjust the frequency and voltage of current, output a stably adapted current according to the power demand of different working stages of the fermentation chamber 1, avoid equipment damage or excessive energy consumption caused by unstable current, and process electric energy for subsequent use;

[0033] When the power generation of the solar panel is sufficient, a part of the electric energy is directly converted for use by the fermentation chamber 1, and the excess electric energy is stored in the battery module;

[0034] When the sunlight is insufficient (such as on cloudy days or at night) or the power generation of the solar panel is lower than the demand of the fermentation chamber, the battery module releases the stored electric energy, which is converted into an adapted current by the inverter and the frequency converter, and then continuously supplies power to the fermentation chamber 1 to ensure uninterrupted operation;

[0035] The battery module, controller, inverter and frequency converter installed inside the control cabinet 6 cooperate with each other: the electric energy generated by the solar panel 5 is reserved as power through the battery module, then the controller distributes the power from the battery module to the inverter. Some key equipment inside the fermentation chamber (such as high-power temperature control equipment and precision detection instruments) may need alternating current to operate normally. The inverter receives the stable direct current transmitted by the controller, converts it into alternating current that meets the voltage and frequency requirements of the equipment, ensures that such equipment can be adapted to the solar power supply system, and avoids the situation that the equipment cannot be started or damaged due to mismatched electric energy forms;

[0036] The controller then converts DC power into AC power through an inverter, and then controls the frequency converter through the controller. The frequency converter can change the output frequency, thereby adjusting the operation of equipment such as stirring equipment, oxygen supply fan, and temperature and humidity control system in fermentation chamber 1. For example, when fermentation enters the high oxygen demand stage, the frequency converter increases the frequency of the fan and stirring equipment, speeds up the rotation speed to improve oxygen supply and mixing efficiency.

[0037] By using solar panels 5 to power the fermentation chamber 1, the dependence of the fermentation chamber 1 on traditional power grid can be reduced. Especially in some remote areas or areas with unstable power supply, the risk of interruption of the fermentation process due to frequent power outages is reduced, thereby shortening the cycle of the fermentation chamber 1 and improving the quality of product fermentation.

[0038] Note: The fermentation chamber used in this utility model belongs to the membrane fermentation equipment. The membrane fermentation equipment is a special equipment that achieves efficient fermentation by covering the surface of the fermentation material with a specific film (such as PE film, breathable film, etc.) and in conjunction with the chamber, temperature control and humidity control system.

[0039] The mounting component 2 includes a fixed base 21 and a connecting base. The fixed base 21 is fixed to the upper end of the back of the fermentation chamber 1, and the connecting base is attached to the surface of the fixed base 21. The fixed base 21 has movable grooves 22 at symmetrical positions on its surface.

[0040] A connecting shaft is fixedly connected inside the movable groove 22. A positioning screw is rotatably connected to the surface of the connecting shaft. Grooves 23 are provided on both sides of the connecting seat corresponding to the movable groove 22. The positioning screw is rotatably engaged in the groove 23. A threaded cap 24 is threadedly connected to the upper end of the positioning screw.

[0041] First, the fixing seat 21 is firmly fixed to the upper part of the back of the fermentation chamber 1 by welding or bolts, ensuring that there is no relative displacement between the fixing seat 21 and the chamber. The connecting seat is then attached to the surface of the fixing seat 21, so that the groove 23 on the connecting seat corresponds accurately to the movable groove 22 on the fixing seat 21. The positioning screw is rotatably connected to the movable groove 22 through the connecting shaft. Then, the positioning screw is rotated and engaged into the groove 23 of the connecting seat. At this time, the positioning screw can rotate around the connecting shaft within the range of the movable groove 22 and the groove 23. When it is necessary to adjust the position of the connecting seat to adapt to the installation requirements of the solar panel 5, the positioning screw is first rotated to rotate into the groove 23. Then, the threaded cap 24 is tightened so that the threaded cap 24 is pressed tightly against the surface of the connecting seat, and the connecting seat is fixed in the current position, thus completing the assembly and adjustment of the installation component 2.

[0042] By utilizing the rotation of the positioning screw around the connecting shaft and the engagement of the positioning screw with the groove 23, the position of the connecting seat can be easily installed. Through the threaded connection between the threaded cap 24 and the positioning screw, the connecting seat can be tightly fixed on the fixed seat 21, preventing the connecting seat from shifting or loosening due to vibration, wind, or other factors during equipment operation. This ensures the installation stability of the mounting frame 3 and the solar panel 5, providing a guarantee for the stable operation of the solar power supply system. The entire installation and adjustment process of the mounting component 2 is simple to operate, requiring no complicated tools or professional skills, reducing the operational difficulty for installers, improving installation efficiency, and saving the time required for equipment installation.

[0043] A limiting groove 25 is provided on the surface of the connector corresponding to the threaded cap 24, and the lower end of the threaded cap 24 is located in the limiting groove 25;

[0044] When installing the connector, it is necessary to ensure that the limiting groove 25 on the surface of the connector corresponds accurately with the threaded cap 24, so that the lower end of the threaded cap 24 can smoothly enter the limiting groove 25 during the installation process. When the threaded cap 24 is tightened, the side wall of the limiting groove 25 will restrict the threaded cap 24 to a certain extent, preventing the threaded cap 24 from rotating due to vibration or other reasons during equipment operation, ensuring that the threaded cap 24 always remains in a tightened state, thereby ensuring the connection stability between the connector and the fixed seat 21.

[0045] Mounting bracket 3 includes a support rod 31 and a support frame 32. One end of the support rod 31 is fixedly connected to the top of the connecting seat, and the support frame 32 is fixed to the other end of the support rod 31. The support frame 32 is arranged in a cross shape.

[0046] First, one end of the support rod 31 is fixedly connected to the top of the connecting seat by welding, bolting, or other means to ensure a tight connection between the support rod 31 and the connecting seat without any looseness. Then, the support frame 32 is fixed to the other end of the support rod 31. Since the support frame 32 is cross-shaped, it is necessary to ensure that the four ends of the support frame 32 are in a horizontal and symmetrical position during the installation process to ensure that the solar panel 5 is evenly stressed during subsequent installation. After the installation of the mounting frame 3 is completed, the solar panel 5 can be installed on the surface of the cross-shaped support frame 32 using fasteners 4. The weight of the solar panel 5 will be evenly transferred to the support rod 31 through the support frame 32, and then transferred to the connecting seat and the fixing seat 21 by the support rod 31, thus achieving stable installation of the solar panel 5.

[0047] The design of the cross-shaped support frame 32 ensures that after the solar panel 5 is installed, the force on each part of the solar panel 5 can be evenly transmitted to the support rod 31 through the four ends of the support frame 32, avoiding problems such as deformation and damage of the solar panel 5 caused by uneven force, and extending the service life of the solar panel 5.

[0048] The solar panel 5 is surrounded by a frame 7. A through hole 8 is provided at the center of the four sides of the frame 7. Threaded holes 9 are provided at the four ends of the support frame 32 at the positions corresponding to the through holes 8. Fasteners 4 pass through the through holes 8 and are connected to the threaded holes 9 by internal threads.

[0049] By using fastener 4 to pass through the through hole 8 of frame 7 and threadedly connect to the threaded hole 9 of support frame 32, the solar panel 5 can be firmly fixed to the mounting frame 3. Compared with the simple snap-fit ​​method, this connection method is more stable and can effectively prevent the solar panel 5 from detaching or shaking in environments such as strong winds and vibrations, ensuring the normal operation of the solar panel 5. Frame 7 provides good protection for the solar panel 5 around its perimeter, preventing damage to the edges of the solar panel 5 caused by collisions, friction and other factors.

[0050] A slot 10 is provided at the upper end of the through hole 8, and a waterproof sleeve 11 is snapped into the slot 10. The inner cavity of the waterproof sleeve 11 is fitted onto the upper end of the fastener 4.

[0051] The waterproof sleeve 11 can effectively block rainwater, dew and other moisture from entering the connection between the fastener 4 and the through hole 8, preventing moisture from causing the fastener 4 to rust and corrode. It also prevents moisture from seeping into the interior of the solar panel 5 or the structure of the mounting bracket 3, protecting the metal parts of the solar panel 5 and the mounting bracket 3 from corrosion and extending the service life of the equipment.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photosynthetic energy storage fermentation chamber, comprising a fermentation chamber body (1), characterized in that: Two mounting components (2) are arranged symmetrically on the back of the fermentation chamber (1). Each mounting component (2) is fixedly connected to a mounting frame (3). A solar panel (5) that supplies power to the fermentation chamber (1) is mounted on the surface of the mounting frame (3) by fasteners (4). A control cabinet (6) for use with solar panels (5) is installed on one side of the fermentation chamber (1). The control cabinet (6) is equipped with a battery module, a controller, an inverter and a frequency converter. The inverter and frequency converter are used to change the current form of the solar panel (5). The battery module can conveniently store the power generated by the solar panel (5) to power the fermentation chamber (1).

2. The photosynthetic energy storage fermentation chamber according to claim 1, characterized in that: The installation component (2) includes a fixed seat (21) and a connecting seat (26). The fixed seat (21) is fixed to the upper end of the back of the fermentation chamber (1), and the connecting seat (26) is attached to the surface of the fixed seat (21). The fixed seat (21) has movable grooves (22) symmetrically opened on the surface of the fixed seat (21). A connecting shaft (27) is fixedly connected inside the movable groove (22). A positioning screw (28) is rotatably connected to the surface of the connecting shaft (27). Grooves (23) are provided on both sides of the connecting seat (26) corresponding to the movable groove (22). The positioning screw (28) is rotatably engaged in the groove (23). A threaded cap (24) is threadedly connected to the upper end of the positioning screw (28).

3. A photosynthetic energy storage fermentation chamber according to claim 2, characterized in that: A limiting groove (25) is provided on the surface of the connecting seat (26) at the position corresponding to the threaded cap (24), and the lower end of the threaded cap (24) is located in the limiting groove (25).

4. A photosynthetic energy storage fermentation chamber according to claim 1, characterized in that: The mounting bracket (3) includes a support rod (31) and a support frame (32). One end of the support rod (31) is fixedly connected to the top of the connecting seat (26), and the support frame (32) is fixed to the other end of the support rod (31). The support frame (32) is arranged in a cross shape.

5. A photosynthetic energy storage fermentation chamber according to claim 4, characterized in that: The solar panel (5) is surrounded by a frame (7), and a through hole (8) is provided at the center of the four sides of the frame (7). Threaded holes (9) are provided at the four ends of the support frame (32) corresponding to the through hole (8). The fastener (4) passes through the through hole (8) and is internally threaded into the threaded hole (9).

6. A photosynthetic energy storage fermentation chamber according to claim 5, characterized in that: A slot (10) is provided at the upper end of the through hole (8), and a waterproof sleeve (11) is snapped into the slot (10). The inner cavity of the waterproof sleeve (11) is fitted onto the upper end of the fastener (4).