In-situ sampling and detecting integrated device for surface microorganism of baked food
Patent Information
- Application Number
- CN202522408354.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0003]目前大多数烘焙食品表面微生物原位采样与检测一体化装置检测,通常都是使用采样棉拭子擦拭烘焙食品表面,再将拭子上的微生物样本充分释放到采样液中,将采样液进行稀释,获得检测液,将检测液放入装置的检测槽中,便可以检测出微生物;然而设备在对饼干表面进行微生物检测时,由于饼干质地酥脆、结构较为松散,烘焙冷却后易掉屑,导致饼干表面有较多的细小碎屑,传统的设备进行采样时,采样棉拭子会将碎屑一起采集,饼干碎屑会吸附在棉拭子纤维上,包裹或遮挡微生物,后续样品洗脱稀释时,微生物难以充分释放到检测液中,最终设备检测结果偏低,导致设备检测的数据不准确
本实用新型通过输送带将工厂内生产出的饼干输送到取样区域,开启气缸一,滑动架在延长板上滑动,吹风架对准饼干,开启风扇,同时开启气缸二,滑动条在吹风架内滑动,使得换向叶片在吹风架内转动,调节吹出风的方向,提高吹风范围,实现风扇吹出的风将饼干上碎屑吹走,此结构设计,避免细小的碎屑在饼干表面,使得采样棉拭子上微生物充分释放到检测液中,保证设备检测的数据准确。
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Figure CN224832700U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of equipment for detecting microorganisms on the surface of baked goods, and specifically to an integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods. Background Technology
[0002] Baked goods are convenience foods made from flour, yeast, salt, sugar, and water as basic ingredients, with the addition of appropriate amounts of oil, dairy products, eggs, and additives. After production, factories use microbial testing devices to detect microorganisms on the surface of baked goods to ensure food safety. Baked goods include biscuits, bread, and puff pastries.
[0003] Currently, most integrated devices for in-situ sampling and detection of microorganisms on the surface of baked goods typically use sampling swabs to wipe the surface of the baked goods, then fully release the microbial sample from the swab into a sampling solution, dilute the sampling solution to obtain a detection solution, and place the detection solution into the device's detection tank to detect microorganisms. However, when the device detects microorganisms on the surface of biscuits, because biscuits are crisp and have a relatively loose structure, they easily crumble after baking and cooling, resulting in a large number of small fragments on the biscuit surface. When traditional devices are used for sampling, the sampling swab will collect the fragments along with the biscuit fragments. The biscuit fragments will adhere to the swab fibers, wrapping or blocking the microorganisms. During subsequent sample elution and dilution, the microorganisms are difficult to fully release into the detection solution, resulting in lower detection results and inaccurate data from the device. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods, which can effectively solve the problems mentioned in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods, comprising: a workbench, an XYZ axis sliding stage installed on one side of the upper end of the workbench, an mounting platform installed on the Z-axis of the XYZ axis sliding stage, a sampling swab being clamped onto the mounting platform, a conveyor belt arranged below the XYZ axis sliding stage, the conveyor belt being installed on the workbench, a detection device installed on the other side of the upper end of the workbench, an extension plate fixedly connected to the other side of the workbench, a cylinder being installed on one side of the extension plate, a sliding frame being fixedly connected to one end of the telescopic rod of the cylinder, a blower being fixedly connected to one side of the sliding frame, a fan being installed on the inner wall of the blower, a sliding strip being slidably connected to one side of the inner wall of the blower, a rotating block being rotatably connected to one side of the sliding strip, a reversing blade being fixedly connected to one side of the rotating block, and both ends of the reversing blade being rotatably connected to the inner wall of the blower.
[0006] As a further preferred embodiment of this technical solution, a second cylinder is installed on one side of the blower frame, one end of the sliding bar extends out of the blower frame, and one end of the telescopic rod of the second cylinder is fixedly connected to one end of the sliding bar.
[0007] As a further preferred embodiment of this technical solution, a sliding frame is fixedly connected to the upper end of the blower frame, and a filter screen is slidably connected to the inner wall of the sliding frame.
[0008] As a further preferred embodiment of this technical solution, collection boxes are provided on both sides of the conveyor belt, and mounting slots are provided on both sides of the upper end of the workbench, with the two collection boxes respectively installed in the two mounting slots.
[0009] As a further preferred embodiment of this technical solution, a fixing plate is fixedly connected to one side of the collection box, and a fixing column is provided on the other side of the collection box. The lower end of the fixing column is fixedly connected to the upper end of the workbench, and a rotating rod is rotatably connected to the outer surface of the fixing column, with the rotating rod abutting against the fixing plate.
[0010] As a further preferred embodiment of this technical solution, a dispensing station is fixedly connected to the upper middle part of the workbench.
[0011] As a further preferred embodiment of this technical solution, the upper end of the extension plate is fixedly connected to a guide rail, and the outer surface of the guide rail is slidably connected to one end of the sliding frame.
[0012] The technical solution provided by this utility model has the following advantages compared with the known prior art: This invention uses a conveyor belt to transport biscuits produced in the factory to the sampling area. Cylinder one is activated, the sliding frame slides on the extension plate, the blower is aligned with the biscuit, and the fan is turned on. Simultaneously, cylinder two is activated, and the sliding bar slides within the blower, causing the reversing blades to rotate within the blower, adjusting the direction of the blown air and increasing the blowing range. This allows the fan to blow away crumbs from the biscuits. This structural design avoids small crumbs remaining on the biscuit surface, ensuring that microorganisms on the sampling swab are fully released into the detection liquid, guaranteeing accurate data from the equipment.
[0013] 2. This utility model uses multiple reversing blades to adjust the direction of the fan's airflow, blowing small crumbs from the biscuits to both sides of the conveyor belt. Two collection boxes collect the crumbs, preventing them from being blown onto the workbench and affecting subsequent operations. Simultaneously, rotating the rotating rod removes it from the fixed plate, releasing the collection boxes and allowing them to be removed from the equipment for cleaning. This structural design improves the convenience of using the equipment. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a first-view structural diagram of the present invention; Figure 2 This is a schematic diagram of the second-view structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of the blower frame in this utility model; Figure 4 This is a schematic diagram showing the connection relationship between the reversing vane, the sliding bar, and the second cylinder in this utility model; Figure 5 This is a schematic diagram showing the connection between the collection box and the rotating rod in this utility model.
[0016] 1. Workbench; 11. Testing equipment; 12. Dispensing station; 13. XYZ axis sliding table; 14. Sampling swab; 15. Conveyor belt; 2. Extension plate; 21. Cylinder 1; 22. Sliding frame; 23. Blower frame; 24. Fan; 25. Reversing blade; 26. Sliding bar; 27. Cylinder 2; 28. Rotating block; 3. Collection box; 31. Rotating rod; 32. Fixed column; 33. Fixed plate; 4. Sliding frame; 41. Filter screen; 5. Guide rail. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0018] The present invention will be further described below with reference to the embodiments.
[0019] This utility model provides a technical solution: such as Figure 1 - Figure 5As shown, in this embodiment, the integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods includes: a workbench 1, an XYZ axis sliding stage 13 mounted on one side of the upper end of the workbench 1, a mounting platform mounted on the Z-axis of the XYZ axis sliding stage 13, a sampling swab 14 clamped onto the mounting platform, a conveyor belt 15 disposed below the XYZ axis sliding stage 13, the conveyor belt 15 mounted on the workbench 1, a detection device 11 mounted on the other side of the upper end of the workbench 1, and an extension device fixedly connected to the other side of the workbench 1. Plate 2, one side of extension plate 2 is equipped with cylinder 21, one end of the telescopic rod of cylinder 21 is fixedly connected to sliding frame 22, one side of sliding frame 22 is fixedly connected to blower frame 23, the inner wall of blower frame 23 is equipped with fan 24, one side of the inner wall of blower frame 23 is slidably connected to sliding strip 26, one side of sliding strip 26 is rotatably connected to multiple rotating blocks 28, one side of each of the multiple rotating blocks 28 is fixedly connected to reversing blades 25, and both ends of the multiple reversing blades 25 are rotatably connected to the inner wall of blower frame 23.
[0020] The biscuits produced in the factory are transported to the sampling area via conveyor belt 15. Cylinder 1 21 is activated, causing the sliding frame 22 to slide on the extension plate 2. The air blower 23 is aligned with the biscuits, and fan 24 is turned on. Simultaneously, cylinder 27 is activated, causing the sliding strip 26 to slide within the air blower 23. This causes the reversing blades 25 to rotate within the air blower 23, adjusting the direction of the blown air and increasing the blowing range. This allows the air blown by fan 24 to remove crumbs from the biscuits. This structural design prevents small crumbs from remaining on the biscuit surface, ensuring that microorganisms on the sampling swab 14 are fully released into the detection liquid, guaranteeing accurate data from the equipment.
[0021] It is important to note that the equipment performs microbial testing through sampling. After sampling, the conveyor belt 15 continues to transport the biscuits. After the sampling swab 14 completes the testing of the biscuits, the biscuits are removed from the conveyor belt 15. Once the biscuits pass the test, they are placed back on the conveyor belt 15. The conveyor belt 15 is part of the factory production line. The freshly produced biscuits pass through the conveyor belt 15, enabling the equipment to perform in-situ sampling and ensuring the accuracy of the test. The rotating block 28 is located at one end of the reversing blade 25 and near the edge. The sliding bar 26 moves, pulling the rotating block 28, causing the reversing blade 25 to rotate. The XYZ axis sliding table 13 drives the sampling swab 14 to move, moving it in a grid pattern on the biscuits for sampling.
[0022] like Figure 3 and Figure 4 As shown, a cylinder 27 is installed on one side of the blower frame 23, one end of the sliding bar 26 extends out of the blower frame 23, and one end of the telescopic rod of the cylinder 27 is fixedly connected to one end of the sliding bar 26; by opening the cylinder 27, the sliding bar 26 is pulled or pushed to slide inside the blower frame 23, so that multiple reversing blades 25 rotate simultaneously, changing the direction of the air blown out by the fan 24.
[0023] like Figure 3 As shown, a sliding frame 4 is fixedly connected to the upper end of the blower frame 23, and a filter screen 41 is slidably connected to the inner wall of the sliding frame 4. The filter screen 41 is used to filter the gas entering the blower frame 23 to prevent dust in the air blown out by the fan 24 from contaminating the biscuits. At the same time, the filter screen 41 slides in the sliding frame 4, making it easy to remove the filter screen 41.
[0024] like Figure 1 , Figure 2 and Figure 5 As shown, collection boxes 3 are provided on both sides of the conveyor belt 15, and mounting slots are provided on both sides of the upper end of the workbench 1. The two collection boxes 3 are respectively installed in the two mounting slots. After adjusting the direction of the air blown out by the fan 24 by multiple reversing blades 25, the small crumbs on the biscuits are blown to both sides of the conveyor belt 15, and the two collection boxes 3 collect the crumbs to prevent the crumbs from being blown onto the workbench 1 and affecting the subsequent operation of the staff.
[0025] like Figure 5 As shown, a fixing plate 33 is fixedly connected to one side of the collection box 3, and a fixing column 32 is provided on the other side of the collection box 3. The lower end of the fixing column 32 is fixedly connected to the upper end of the workbench 1. A rotating rod 31 is rotatably connected to the outer surface of the fixing column 32, and the rotating rod 31 abuts against the fixing plate 33. By rotating the rotating rod 31, the rotating rod 31 is removed from the fixing plate 33, and the restriction of the collection box 3 is released, so that the collection box 3 can be removed from the equipment for cleaning. This structural design improves the convenience of using the equipment.
[0026] like Figure 1 and Figure 2 As shown, a dispensing station 12 is fixedly connected to the upper middle part of the workbench 1; the dispensing station 12 is used by staff to wash and dilute the microorganisms collected by the sampling swab 14 into a test solution.
[0027] like Figure 1 and Figure 2 As shown, the upper end of the extension plate 2 is fixedly connected to the guide rail 5, and the outer surface of the guide rail 5 is slidably connected to one end of the sliding frame 22; the guide rail 5 is used to limit the sliding direction of the sliding frame 22 and ensure that the blower frame 23 is aligned with the biscuit being detected on the conveyor belt 15.
[0028] This utility model provides an integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods. The specific working principle is as follows: When performing microbial testing on the surface of cookies baked in the factory, the conveyor belt 15 transports the cookies produced in the factory to the sampling area. Cylinder 1 21 is activated, the sliding frame 22 slides on the extension plate 2, the blower frame 23 is aligned with the cookie, and the fan 24 is turned on. Simultaneously, cylinder 27 is activated, and the sliding bar 26 slides within the blower frame 23, causing the reversing blades 25 to rotate within the blower frame 23, adjusting the direction of the blown air and increasing the blowing range. This allows the air blown by the fan 24 to blow away crumbs from the cookie. Cylinder 1 21 is then activated in the reverse direction, moving the sliding frame 22 to its initial position. The XYZ axis sliding stage 13 is then activated, and the sampling swab 14 is moved onto the cookie for wiping and sampling. After sampling, the sampling swab 14 is removed from the XYZ axis sliding stage 13. The sampling swab 14 is then washed and diluted by the staff to obtain a test solution, which is placed in the detection tank within the detection equipment 11. The detection equipment 11 then performs the test, detecting the microorganisms on the cookie surface.
[0029] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. An integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods, characterized in that, include: A workbench (1) is provided with an XYZ axis sliding stage (13) mounted on one side of its upper end. A mounting platform is mounted on the Z-axis of the XYZ axis sliding stage (13), and a sampling swab (14) is attached to the mounting platform. A conveyor belt (15) is provided below the XYZ axis sliding stage (13) and is mounted on the workbench (1). A testing device (11) is mounted on the other side of the upper end of the workbench (1). An extension plate (2) is fixedly connected to the other side of the workbench (1), and an air pump is mounted on one side of the extension plate (2). Cylinder 1 (21), one end of the telescopic rod of cylinder 1 (21) is fixedly connected to a sliding frame (22), one side of the sliding frame (22) is fixedly connected to a blower frame (23), a fan (24) is installed on the inner wall of the blower frame (23), a sliding strip (26) is slidably connected to one side of the inner wall of the blower frame (23), a rotating block (28) is rotatably connected to one side of the sliding strip (26), a reversing blade (25) is fixedly connected to one side of the rotating block (28), and both ends of the reversing blade (25) are rotatably connected to the inner wall of the blower frame (23).
2. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 1, characterized in that: A cylinder 2 (27) is installed on one side of the blower frame (23), one end of the sliding bar (26) extends out of the blower frame (23), and one end of the telescopic rod of the cylinder 2 (27) is fixedly connected to one end of the sliding bar (26).
3. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 1, characterized in that: The upper end of the blower frame (23) is fixedly connected to a sliding frame (4), and a filter screen (41) is slidably connected to the inner wall of the sliding frame (4).
4. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 1, characterized in that: Collection boxes (3) are provided on both sides of the conveyor belt (15), and mounting slots are provided on both sides of the upper end of the workbench (1). The two collection boxes (3) are respectively installed in the two mounting slots.
5. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 4, characterized in that: A fixing plate (33) is fixedly connected to one side of the collection box (3), and a fixing column (32) is provided on the other side of the collection box (3). The lower end of the fixing column (32) is fixedly connected to the upper end of the workbench (1). A rotating rod (31) is rotatably connected to the outer surface of the fixing column (32), and the rotating rod (31) abuts against the fixing plate (33).
6. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 1, characterized in that: A dispensing station (12) is fixedly connected to the upper middle part of the workbench (1).
7. The integrated device for in-situ sampling and detection of microorganisms on the surface of baked goods according to claim 1, characterized in that: The upper end of the extension plate (2) is fixedly connected to a guide rail (5), and the outer surface of the guide rail (5) is slidably connected to one end of the sliding frame (22).