A multifunctional fixture device for preventing quenching distortion

Abstract

The application relates to the field of clamps, and discloses a multifunctional clamp device capable of preventing quenching deformation. In the application, a first rotating screw rod is arranged in the inside of a rectangular bottom plate, a servo motor is arranged on the side surface of the rectangular bottom plate, the other end of the first rotating screw rod is communicated with the servo motor, a first sliding block is threadedly connected to the upper end of the first rotating screw rod, a lower clamping plate is fixedly connected to the upper end of the first sliding block, a control console is arranged on the side surface of the rectangular bottom plate, and the side surface of the control console is fixedly connected with a connecting line assembly. The technical scheme is characterized in that the servo motor drives the rotation of the first rotating screw rod, thereby adjusting the working position of the first sliding block and the lower clamping plate, the clamp structure is conveniently driven to the quenching area, after the work is completed, the clamp structure is conveniently taken out from the quenching area through the rotation of the first rotating screw rod, and the subsequent work of the staff is facilitated.

Description

Technical Field

[0001] This application belongs to the field of fixture technology, specifically a multi-functional fixture device for preventing quenching deformation. Background Technology

[0002] A multi-functional clamping device for preventing quenching deformation uses a mechanical structure to automatically transport the clamp to the quenching area and remove it after the operation is completed. This significantly reduces manual intervention and human error, ensuring that the clamp and workpiece maintain a stable clamping state and minimizing workpiece deformation caused by improper operation. The device's precise positioning and clamping force adjustment functions ensure the stability of the clamp in high-temperature environments, avoiding the impact of excessive temperature differences or thermal stress concentration on the workpiece, thus effectively preventing deformation that may occur during the quenching process.

[0003] The device ensures long-term stable operation in high-temperature working environments, reducing equipment failures and maintenance needs. Overall, this multi-functional clamping device not only improves production efficiency and process accuracy but also optimizes safety and reduces worker workload during the production process.

[0004] However, in the common use of quenching fixtures, workers usually need to manually place or remove the fixtures. The quenching equipment has a high temperature, and workers are prone to errors when operating it, which is not conducive to subsequent operations. Utility Model Content

[0005] The purpose of this application is to provide a multifunctional clamping device that prevents quenching deformation in order to solve the aforementioned problem of facilitating the placement or retrieval of clamps by workers.

[0006] The technical solution adopted in this application is as follows: A multi-functional clamping device for preventing quenching deformation includes a rectangular base plate, a first rotating screw is provided inside the rectangular base plate, a servo motor is provided on the side of the rectangular base plate, the other end of the first rotating screw is connected to the servo motor, a first sliding block is threadedly connected to the upper end of the first rotating screw, a lower clamping plate is fixedly connected to the upper end of the first sliding block, a control panel is provided on the side of the rectangular base plate, and a connecting wire assembly is fixedly connected to the side of the control panel.

[0007] By adopting the above technical solution, the working position of the lower clamping plate can be adjusted by the rectangular base plate and the first rotating screw. After the material to be quenched is placed on the upper end of the lower clamping plate, the operator controls the operation of the servo motor through the control panel. The servo motor drives the first rotating screw to rotate clockwise, thereby moving the first sliding block on the first rotating screw, which facilitates the movement of the lower clamping plate to the quenching area for quenching. After quenching, the servo motor rotates counterclockwise to move the lower clamping plate from the quenching area back to the initial position, making it easy for the operator to remove the quenched material for subsequent operations. By using a mechanical structure to transport the fixture structure to the quenching area, complete the operation, and then remove it, the time and labor intensity of manual operation can be significantly reduced. It can efficiently and accurately complete the transportation and positioning of the fixture structure, thereby shortening the process cycle, improving the overall efficiency of the production line, avoiding human error, and improving the stability and consistency of the quenching process. The connecting wire assembly is connected to the power grid to ensure sufficient power for the equipment.

[0008] In a preferred embodiment, the lower end of the rectangular base plate is fixedly connected to a plurality of fixing plates at the lower end of the control panel.

[0009] By adopting the above technical solution, the fixing plate, in conjunction with other fixing components, facilitates the fixing of the rectangular base plate in the working area, ensuring the stability of the rectangular base plate and facilitating subsequent quenching operations.

[0010] In a preferred embodiment, a plurality of auxiliary slide rods are fixedly connected to the upper end of the lower clamping plate, and the auxiliary slide rods are slidably connected to the upper clamping plate.

[0011] By adopting the above technical solution, the auxiliary slide bar is designed to facilitate the adjustment of the position of the upper clamping plate, ensuring the smooth movement of the upper clamping plate and making it convenient for operators to control and use.

[0012] In a preferred embodiment, a second rotating screw is provided at the upper end of the lower clamping plate at the middle position of the adjacent auxiliary slide rod, and the other end of the second rotating screw passes through the upper clamping plate and is fixedly connected to a hand handle.

[0013] By adopting the above technical solution, the rotation of the second rotating screw can adjust the position of the upper clamping plate. The operator holds the hand handle to drive the second rotating screw to rotate, thereby adjusting the working distance between the lower clamping plate and the upper clamping plate, which facilitates limiting the position of the quenching material.

[0014] In a preferred embodiment, both the upper clamping plate and the lower clamping plate are fixedly connected with a plurality of sliding rods.

[0015] By adopting the above technical solution, the sliding rod is designed to facilitate the placement of the second sliding block, making it convenient for subsequent staff to adjust the position of the limiting plate.

[0016] In a preferred embodiment, a second sliding block is slidably connected to the side of the sliding rod, and a limit plate is fixedly connected to the side of the second sliding block.

[0017] By adopting the above technical solution, the position of the limiting plate can be easily adjusted by setting the second sliding block. By adjusting the position of the limiting plate, it is convenient to clamp quenching materials of different sizes, which is convenient for subsequent quenching operations.

[0018] In a preferred embodiment, the side of the second sliding block is threadedly connected to a threaded rod on the side adjacent to the limiting plate. The other end of the threaded rod passes through the lower clamping plate and the upper clamping plate respectively and is fixedly connected to a hand-held bolt. The end of the threaded rod away from the hand-held bolt passes through the second sliding block and abuts against the sliding rod.

[0019] By adopting the above technical solution, the hand-held bolt is set to restrict the position of the second sliding block. The worker holds the hand-held bolt and tightens the threaded rod so that the other end of the threaded rod abuts against the sliding rod, thus restricting the position of the second sliding block. Tightening the threaded rod makes the threaded rod move away from the sliding rod, which facilitates the second sliding block to slide on the sliding rod.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are: In this application, the working position of the lower clamping plate can be adjusted by the rectangular base plate and the first rotating screw. After the material to be quenched is placed on the upper end of the lower clamping plate, the operator controls the operation of the servo motor through the control panel. The servo motor drives the first rotating screw to rotate clockwise, thereby moving the first sliding block on the first rotating screw to facilitate the movement of the lower clamping plate to the quenching area for quenching. After quenching, the servo motor rotates counterclockwise to move the lower clamping plate from the quenching area back to the initial position, making it easy for the operator to remove the quenched material for subsequent operations. By using a mechanical structure to transport the fixture structure to the quenching area, complete the operation, and then remove it, the time and labor intensity of manual operation can be significantly reduced. It can efficiently and accurately complete the transportation and positioning of the fixture structure, thereby shortening the process cycle, improving the overall efficiency of the production line, avoiding human error, and improving the stability and consistency of the quenching process. The connecting wire assembly is connected to the power grid to ensure sufficient power for the equipment. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the multifunctional fixture structure for preventing quenching deformation according to this application; Figure 2This is a schematic diagram of the upper clamping plate and lower clamping plate structure in this application; Figure 3 This is a schematic diagram showing the side connection between the upper clamping plate and the lower clamping plate in this application; Figure 4 This is a schematic diagram of the connection of the limiting plate structure in this application.

[0022] The markings in the diagram are: 1. Rectangular base plate; 2. Servo motor; 3. Connecting cable assembly; 4. Control panel; 5. Fixing plate; 6. First rotating screw; 7. First sliding block; 8. Lower clamping plate; 9. Auxiliary sliding rod; 10. Second rotating screw; 11. Upper clamping plate; 12. Hand-held bolt; 13. Second sliding block; 14. Sliding rod; 15. Limiting plate; 16. Hand-held handle; 17. Threaded rod. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0024] Example: Reference Figure 1A multi-functional clamping device for preventing quenching deformation includes a rectangular base plate 1. A first rotating screw 6 is disposed inside the rectangular base plate 1. A servo motor 2 is disposed on the side of the rectangular base plate 1. The other end of the first rotating screw 6 is connected to the servo motor 2. A first sliding block 7 is threadedly connected to the upper end of the first rotating screw 6. A lower clamping plate 8 is fixedly connected to the upper end of the first sliding block 7. A control panel 4 is disposed on the side of the rectangular base plate 1. A connecting cable assembly 3 is fixedly connected to the side of the control panel 4. The working position of the lower clamping plate 8 can be adjusted by the rectangular base plate 1 and the first rotating screw 6. After the material to be quenched is placed on the upper end of the lower clamping plate 8, the operator controls the operation of the servo motor 2 through the control panel 4, causing the servo motor 2 to drive the first rotating screw 6 clockwise. The needle rotates, causing the first sliding block 7 to move on the first rotating screw 6, facilitating the movement of the lower clamping plate 8 to the quenching area for quenching. After quenching, the servo motor 2 rotates counterclockwise to move the lower clamping plate 8 from the quenching area back to its initial position, allowing workers to remove the quenched material for subsequent operations. By using a mechanical structure to transport the fixture structure to the quenching area, complete the operation, and then remove it, the time and labor intensity of manual operation can be significantly reduced. This allows for efficient and precise transportation and positioning of the fixture structure, thereby shortening the process cycle, improving the overall efficiency of the production line, avoiding human error, and enhancing the stability and consistency of the quenching process. The connecting wire assembly 3 is connected to the power grid to ensure sufficient power for the equipment.

[0025] Reference Figure 1 The lower end of the rectangular base plate 1 is fixedly connected to multiple fixing plates 5 at the lower end of the control panel 4. The fixing plates 5 are used in conjunction with other fixing components to make it easy to fix the rectangular base plate 1 in the working area, ensuring the stability of the rectangular base plate 1 and facilitating subsequent quenching operations.

[0026] Reference Figure 1-4 Multiple auxiliary slide rods 9 are fixedly connected to the upper end of the lower clamping plate 8. The auxiliary slide rods 9 are slidably connected to the upper clamping plate 11. The auxiliary slide rods 9 are designed to facilitate the adjustment of the position of the upper clamping plate 11, ensuring that the upper clamping plate 11 moves smoothly and is convenient for operators to use.

[0027] Reference Figure 1-3 The upper end of the lower clamping plate 8 is located in the middle of the adjacent auxiliary slide rod 9 and a second rotating screw 10 is provided. The other end of the second rotating screw 10 passes through the upper clamping plate 11 and is fixedly connected to a hand handle 16. The rotation of the second rotating screw 10 can adjust the position of the upper clamping plate 11. The operator holds the hand handle 16 and drives the second rotating screw 10 to rotate, thereby adjusting the working distance between the lower clamping plate 8 and the upper clamping plate 11, which is convenient for restricting the position of the quenching material.

[0028] Reference Figure 1-3Multiple sliding rods 14 are fixedly connected inside the upper clamping plate 11 and the lower clamping plate 8. The sliding rods 14 are designed to facilitate the mounting of the second sliding block 13, making it convenient for staff to adjust the position of the limiting plate 15 later.

[0029] Reference Figure 1-4 The sliding rod 14 is slidably connected to a second sliding block 13, and the side of the second sliding block 13 is fixedly connected to a limiting plate 15. The setting of the second sliding block 13 facilitates the adjustment of the position of the limiting plate 15. By adjusting the position of the limiting plate 15, it is convenient to clamp quenching materials of different sizes, which is convenient for subsequent quenching operations.

[0030] Reference Figure 1-4 The second sliding block 13 is connected to a threaded rod 17 on the side adjacent to the limiting plate 15. The other end of the threaded rod 17 passes through the lower clamping plate 8 and the upper clamping plate 11 respectively and is fixedly connected to a hand-held bolt 12. The end of the threaded rod 17 away from the hand-held bolt 12 passes through the second sliding block 13 and abuts against the sliding rod 14. The hand-held bolt 12 is provided to restrict the position of the second sliding block 13. The operator holds the hand-held bolt 12 and tightens the threaded rod 17 so that the other end of the threaded rod 17 abuts against the sliding rod 14, restricting the position of the second sliding block 13. Tightening the threaded rod 17 makes the threaded rod 17 away from the sliding rod 14, so that the second sliding block 13 can slide on the sliding rod 14.

[0031] The implementation principle of the multifunctional clamping device for preventing quenching deformation according to this application is as follows: The working position of the lower clamping plate 8 can be adjusted by the rectangular base plate 1 and the first rotating screw 6. After the material to be quenched is placed on the upper end of the lower clamping plate 8, the operator controls the operation of the servo motor 2 through the control panel 4. The servo motor 2 drives the first rotating screw 6 to rotate clockwise, thereby moving the first sliding block 7 on the first rotating screw 6, facilitating the movement of the lower clamping plate 8 to the quenching area for quenching. After quenching, the servo motor 2 rotates counterclockwise to move the lower clamping plate 8 from the quenching area back to its initial position, making it easy for the operator to remove the quenched material. Facilitating subsequent operations, the mechanical structure transports the fixture to the quenching area, completes the work, and then removes it, significantly reducing manual operation time and labor intensity. It can efficiently and accurately complete the transportation and positioning of the fixture, thereby shortening the process cycle, improving the overall efficiency of the production line, avoiding human error, and improving the stability and consistency of the quenching process. The connecting line component 3 is connected to the power grid to ensure sufficient power for the equipment. Through the mechanical adjustment component, not only is the production process optimized, but the process quality and operational safety are also improved, which is beneficial for improving production efficiency, reducing workpiece deformation, and ensuring personnel safety.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multifunctional clamping device for preventing quenching deformation, comprising a rectangular base plate (1), characterized in that: The rectangular base plate (1) is provided with a first rotating screw (6) inside. A servo motor (2) is provided on the side of the rectangular base plate (1). The other end of the first rotating screw (6) is connected to the servo motor (2). A first sliding block (7) is threadedly connected to the upper end of the first rotating screw (6). A lower clamping plate (8) is fixedly connected to the upper end of the first sliding block (7). A control panel (4) is provided on the side of the rectangular base plate (1). A connecting wire assembly (3) is fixedly connected to the side of the control panel (4).

2. The multifunctional clamping device for preventing quenching deformation as described in claim 1, characterized in that: The lower end of the rectangular base plate (1) is located at the lower end of the control panel (4) and is fixedly connected to multiple fixing plates (5).

3. The multifunctional clamping device for preventing quenching deformation as described in claim 1, characterized in that: The upper end of the lower clamping plate (8) is fixedly connected to a plurality of auxiliary slide rods (9), and the auxiliary slide rods (9) are slidably connected to the upper clamping plate (11).

4. The multifunctional clamping device for preventing quenching deformation as described in claim 1, characterized in that: The upper end of the lower clamping plate (8) is provided with a second rotating screw (10) located in the middle of the adjacent auxiliary slide rod (9), and the other end of the second rotating screw (10) passes through the upper clamping plate (11) and is fixedly connected to a hand handle (16).

5. The multifunctional clamping device for preventing quenching deformation as described in claim 3, characterized in that: Multiple sliding rods (14) are fixedly connected inside both the upper clamping plate (11) and the lower clamping plate (8).

6. The multifunctional clamping device for preventing quenching deformation as described in claim 5, characterized in that: The sliding rod (14) is slidably connected to a second sliding block (13), and the side of the second sliding block (13) is fixedly connected to a limit plate (15).

7. The multifunctional clamping device for preventing quenching deformation as described in claim 6, characterized in that: The side of the second sliding block (13) is connected to a threaded rod (17) on the side adjacent to the limiting plate (15). The other end of the threaded rod (17) passes through the lower clamping plate (8) and the upper clamping plate (11) respectively and is fixedly connected to a hand-held bolt (12). The end of the threaded rod (17) away from the hand-held bolt (12) passes through the second sliding block (13) and abuts against the sliding rod (14).

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