A heat treatment apparatus for a brake disc production line

Abstract

The utility model relates to a heat treatment equipment for brake disc production line belongs to brake disc technical field, a heat treatment equipment for brake disc production line, including base, the upper side one end of base is provided with moving mechanism, the upper side other end fixed setting of base has heating bin, the inside front and back side of heating bin all is fixedly set up and has the heating plate, one side of heating bin is provided with the side plate, the middle part rotation of side plate is provided with the carousel, be provided with clamping mechanism on carousel, in the utility model, through setting the clamping groove outside the protective cover, it is convenient to prevent the protective cover and protect, through setting the moving mechanism of drive side plate movement on base, make side plate can automatically move and close with heating bin, it is convenient to avoid manual operation, prevent heat treatment device temperature rise scald staff, through carousel and clamping mechanism, can clamp different models of brake disc body and even heat brake disc body.

Description

Technical Field

[0001] This utility model belongs to the field of brake disc technology, specifically relating to a heat treatment device for a brake disc production line. Background Technology

[0002] The heat treatment equipment for brake disc production lines must meet the core process requirements, improving hardness, wear resistance, and fatigue resistance by altering the metal structure. The core processes revolve around tempering (quenching + high-temperature tempering) and surface strengthening.

[0003] For example, in Chinese utility model publication CN216192551U, entitled "A Heat Treatment Equipment for a Brake Disc Production Line," the device specifically includes a moving cart, a heating chamber, and a guide rail. The right side of the heating chamber is open. A support base is fixedly connected to the top surface of the moving cart, and a fixed base is also fixedly connected to the top surface of the moving cart. Four support legs are fixedly connected to the bottom surface of the heating chamber. A heating plate is fixedly connected to the inner circumferential wall of the heating chamber, and a rotating chamber is provided on the top of the support base. The above-mentioned prior art heats the brake disc using a heating plate and rotates the brake disc while it is being heated through a connecting frame and a rotating chamber, thereby achieving uniform heating of the brake disc. However, since the heating plate is located inside the heating chamber, it is inconvenient to protect the heating plate when placing the brake disc to prevent the brake disc from contacting the heating chamber. Therefore, there is a need for a heat treatment equipment for a brake disc production line. Utility Model Content

[0004] The purpose of this invention is to provide a heat treatment device for brake disc production lines that is simple in structure and reasonably designed in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A heat treatment device for a brake disc production line includes a base, a moving mechanism at one upper end of the base, a heating chamber fixedly mounted at the other upper end of the base, heating plates fixedly mounted on both the front and rear sides of the heating chamber, a side plate on one side of the heating chamber, a turntable rotatably mounted in the middle of the side plate, a clamping mechanism mounted on the turntable, and a brake disc body clamped inside the clamping mechanism.

[0007] As a further optimization of this utility model, a fixing frame is fixedly provided on one side of the side plate, and a second servo motor for driving the turntable to rotate is fixedly provided on one side of the fixing frame.

[0008] As a further optimization of this utility model, the moving mechanism includes a guide groove opened in the middle of one side of the base, a first servo motor is fixedly installed on one side of the base, and a lead screw that rotates in the guide groove is fixedly installed on the output shaft of the first servo motor. Sliding grooves are opened at both the front and rear ends of one side of the base.

[0009] As a further optimization of this utility model, a protective cover fixed to the heating chamber is provided on the outer side of the heating plate, a slot is provided on one side of the heating chamber, and a locking block that engages with the slot is fixedly provided on the outer end of one side of the side plate.

[0010] As a further optimization of this utility model, the clamping mechanism includes through slots at both ends of the turntable, and clamping plates for clamping the brake disc body are slidably arranged inside both through slots. Electric telescopic rods for driving the clamping plates to move are fixedly arranged at the upper and lower ends of one side of the turntable.

[0011] As a further optimization of this utility model, a connecting block that is threadedly connected to a lead screw is fixedly provided in the middle of the bottom side of the side plate, and movable wheels that move within the slide groove are fixedly provided at both the front and rear ends of the bottom side of the side plate.

[0012] The beneficial effects of this utility model are as follows: By setting a slot on the outside of the protective cover, the protective cover can be easily protected. The four corners of the slot are fixed to the inner wall of the heating chamber by bolts. The inner end of the slot has a mesh structure, which does not affect the heating plate's heating of the base. By setting a moving mechanism on the base to drive the side plate to move, the side plate can automatically move and close with the heating chamber, which can avoid manual operation and prevent the heat treatment device from overheating and burning the staff. By setting a rotatable turntable and a clamping mechanism to clamp and fix the brake disc body, different models of brake disc bodies can be clamped and the brake disc body can be heated evenly. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the side panel opening structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the heating chamber and heating plate structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the side structure of the side plate of this utility model;

[0017] Figure 5 This is a front sectional view of the base and side plate of this utility model.

[0018] In the diagram: 1. Base; 2. Moving mechanism; 201. Guide groove; 202. First servo motor; 203. Lead screw; 204. Slide groove; 3. Heating chamber; 4. Heating plate; 5. Protective cover; 6. Slot; 7. Side plate; 8. Locking block; 9. Turntable; 10. Fixing frame; 11. Second servo motor; 12. Clamping mechanism; 1201. Through groove; 1202. Clamping plate; 1203. Electric telescopic rod; 13. Brake disc body; 14. Connecting block; 15. Moving wheel. Detailed Implementation

[0019] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0020] Example

[0021] like Figure 1 , Figure 2 , Figure 4 , Figure 5 As shown, a heat treatment device for a brake disc production line includes a base 1. A guide groove 201 is provided in the middle of the upper side of the base 1. A first servo motor 202 is fixedly installed in the middle of one side of the base 1. A lead screw 203 is fixedly installed on the output shaft of the first servo motor 202. The lead screw 203 rotates in the guide groove 201. A connecting block 14 is fixedly installed in the middle of the bottom side of the side plate 7. The connecting block 14 is threadedly connected to the lead screw 203. When the first servo motor 202 is started, the output shaft of the first servo motor 202 rotates the lead screw 203, causing the side plate 7 to move laterally on the base 1. Slide grooves 204 are provided at both the front and rear ends of the upper side of the base 1. Moving wheels 15 are fixedly installed at both the front and rear ends of the bottom side of the side plate 7. The moving wheels 15 are located in the slide grooves 204. When the side plate 7 is moved by the lead screw 203, the moving wheels 15 at the front and rear ends of the bottom of the side plate 7 slide in the slide grooves 204, which limits the movement direction of the side plate 7 and makes the movement of the side plate 7 more convenient.

[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 5As shown, a heating chamber 3 is fixedly installed on one upper end of the base 1. The side of the heating chamber 3 that contacts the side plate 7 has an open structure. Heating plates 4 are fixedly installed on both the front and rear sides of the interior of the heating chamber 3. A protective cover 5 is installed on the outer side of the heating plate 4. The four corners of the protective cover 5 are fixed to the heating chamber 3 by bolts. The inner side of the protective cover 5 has a mesh structure, which serves to protect the heating plate 4 without affecting the heating of the interior of the heating chamber 3 by the heating plate 4. A slot 6 is opened on one side of the heating chamber 3. A locking block 8 is fixedly installed on the outer end of one side of the side plate 7. When the side plate 7 and the heating chamber 3 are closed, the locking block 8 engages with the slot 6, so that the heating chamber 3 and the side plate 7 can be stably closed.

[0023] like Figure 1 , Figure 2 , Figure 4 , Figure 5 As shown, a turntable 9 is rotatably mounted in the middle of the side plate 7, and a fixing frame 10 is fixedly mounted on one side of the side plate 7. A second servo motor 11 is fixedly mounted in the middle of the inner side of the fixing frame 10. The output shaft of the second servo motor 11 is fixedly connected to the turntable 9. When the second servo motor 11 is started, the output shaft of the second servo motor 11 can drive the turntable 9 to rotate. The turntable 9 rotates the brake disc body 13 it is holding, so that the brake disc body 13 can be heated evenly.

[0024] like Figure 1 , Figure 2 , Figure 4 , Figure 5 As shown, both ends of the turntable 9 have through slots 1201, and clamping plates 1202 are slidably arranged inside the two through slots 1201. Electric telescopic rods 1203 are fixedly installed at the upper and lower ends of one side of the turntable 9. The output end of the electric telescopic rod 1203 is fixedly connected to the clamping plate 1202. The output end of the upper electric telescopic rod 1203 is fixedly connected to the front clamping plate 1202, and the output end of the lower electric telescopic rod 1203 is fixedly connected to the rear clamping plate 1202. When the two electric telescopic rods 1203 are activated at the same time, the two clamping plates 1202 can move in opposite directions at the same time, and the clamping plates 1202 on both sides clamp the brake disc body 13.

[0025] It should be noted that, in the operation of this heat treatment equipment for a brake disc production line, the side plate 7 is first positioned at the outer end of the base 1, and the brake disc body 13 is placed between the two clamping plates 1202. The electric telescopic rod 1203 is then activated, driving the clamping plates 1202 to move and clamp the brake disc body 13. Then, the first servo motor 202 is activated, and its output shaft drives the lead screw 203 to rotate, causing the side plate 7 to move towards the heating chamber 3 until the side plate 7 and the heating chamber 3 are completely closed together. The heating plate 4 is then activated to heat the interior of the heating chamber 3 and the brake disc body 13. At this time, the second servo motor 11 is activated, and its output shaft drives the turntable 9 to rotate, causing the brake disc body 13 to rotate within the heating chamber 3, ensuring that the brake disc body 13 is heated evenly.

[0026] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A heat treatment device for a brake disc production line, comprising a base (1), characterized in that, A moving mechanism (2) is provided on one upper end of the base (1), and a heating chamber (3) is fixedly provided on the other upper end of the base (1). Heating plates (4) are fixedly provided on both the front and rear sides of the heating chamber (3). A side plate (7) is provided on one side of the heating chamber (3). A turntable (9) is rotatably provided in the middle of the side plate (7). A clamping mechanism (12) is provided on the turntable (9). A brake disc body (13) is clamped inside the clamping mechanism (12).

2. The heat treatment equipment for a brake disc production line according to claim 1, characterized in that: The heating plate (4) is provided with a protective cover (5) fixed on the heating chamber (3) on the outside. A slot (6) is provided on one side of the heating chamber (3). A locking block (8) that engages with the slot (6) is fixedly provided on the outer end of one side of the side plate (7).

3. The heat treatment equipment for a brake disc production line according to claim 1, characterized in that: The moving mechanism (2) includes a guide groove (201) opened in the middle of one side of the base (1). A first servo motor (202) is fixedly installed on one side of the base (1). A lead screw (203) that rotates in the guide groove (201) is fixedly installed on the output shaft of the first servo motor (202). Slide grooves (204) are opened at both the front and rear ends of one side of the base (1).

4. The heat treatment equipment for a brake disc production line according to claim 1, characterized in that: A fixing frame (10) is fixedly installed on one side of the side plate (7), and a second servo motor (11) for driving the turntable (9) to rotate is fixedly installed on one side of the fixing frame (10).

5. A heat treatment device for a brake disc production line according to claim 1, characterized in that: The clamping mechanism (12) includes through slots (1201) at both ends of the turntable (9). The two through slots (1201) are each slidably provided with clamping plates (1202) for clamping the brake disc body (13). The upper and lower ends of one side of the turntable (9) are each fixedly provided with an electric telescopic rod (1203) for driving the clamping plates (1202) to move.

6. A heat treatment device for a brake disc production line according to claim 3, characterized in that: A connecting block (14) that is threadedly connected to the lead screw (203) is fixedly provided at the middle of the bottom side of the side plate (7), and the front and rear ends of the bottom side of the side plate (7) are fixedly provided with moving wheels (15) that move in the slide groove (204).

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