A surface rust removing device for cap processing
Patent Information
- Application Number
- CN202522038546.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0003]专利号CN202321212796.8,名称为一种机械零件加工用除锈装置的专利文件,其机械零部件的各部位都能够完全浸泡在除锈液中,以此来提高除锈质量,且通过转动结构带动机械零部件在除锈液中转动,还能够进一步增加机械零部件与除锈液的反应,从而来提高除锈效率,但是使用该技术方案对大批量的盖体进行除锈时,因为盖体会堆积在一起,容易存在部分盖体无法充分与除锈液接触的情况,而且仅靠与除锈液反应,依然存在除锈效率低的问题
[0015]1、该盖体加工用表面除锈装置,通过振动组件连接多孔槽,使得多孔槽内的盖体可以在浸泡除锈时同时进行振动,进而可以使盖体相互撞击,不仅可以使盖体均充分与除锈液接触,且有利于盖体表面的锈皮松动脱离,从而提高了大批量盖体同时除锈时的效率。
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Figure CN224832866U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cover processing technology, specifically a surface rust removal device for cover processing. Background Technology
[0002] The compressor silencer is mainly used to reduce the noise of the compressor rotor rotation, so that the compressor operates without noise. It is shaped like a cover and is made of cold-rolled steel plate. When processing it, a rust removal device is required to remove the surface rust before further processing can be carried out.
[0003] Patent document CN202321212796.8, entitled "Rust Removal Device for Processing Mechanical Parts," describes a device that allows all parts of mechanical components to be completely immersed in rust removal liquid to improve rust removal quality. Furthermore, a rotating structure that drives the mechanical components to rotate in the rust removal liquid further enhances the reaction between the components and the liquid, thereby increasing rust removal efficiency. However, when using this technology to remove rust from a large quantity of covers, the covers tend to accumulate, making it difficult for some covers to fully contact the rust removal liquid. Moreover, relying solely on reaction with the liquid still results in low rust removal efficiency. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a surface rust removal device for cover processing, which solves the problems existing in the prior art.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a surface rust removal device for cover processing, comprising a base and a porous groove, wherein the base is provided with a rust removal groove;
[0006] The porous groove is located inside the rust removal groove, and the bottom of the porous groove is uniformly provided with through grooves;
[0007] The base is provided with a vibration component, and the vibration component is connected to a multi-hole groove;
[0008] The base is also provided with a movable component, and the movable component is provided with several round rods, and the several round rods extend into the porous groove through various through slots.
[0009] Preferably, the vibration assembly includes multiple support rods mounted on a base, each support rod having a spring at its top, and each spring having a mounting frame at its top. The mounting frame is equipped with a vibration motor and a lifting device, and the lifting device is used to drive the multi-hole groove to rise and fall.
[0010] Preferably, the lifting device includes an electric telescopic rod that is vertically mounted on the mounting frame. The output end of the electric telescopic rod is connected to an H-shaped connecting frame. Both sides of the bottom of the connecting frame are connected to multi-hole slots, and both sides of the top of the connecting frame penetrate the mounting frame.
[0011] Preferably, the connecting frame is provided with a hollow tube, and the mounting frame is provided with a threaded fastening rod that is inserted into the hollow tube.
[0012] Preferably, the moving component includes a second electric telescopic rod arranged horizontally on the base, the output end of the second electric telescopic rod is connected to a mounting frame, the mounting frame is provided with a fixing frame, and the fixing frame is connected to the round rod.
[0013] Preferably, the base is provided with a controller and a drain pipe.
[0014] This utility model provides a surface rust removal device for cover processing. Compared with the prior art, it has the following advantages:
[0015] 1. The surface rust removal device for the cover processing is connected to a multi-hole tank through a vibration component, so that the covers in the multi-hole tank can vibrate simultaneously during immersion rust removal, thereby causing the covers to collide with each other. This not only ensures that the covers are fully in contact with the rust removal liquid, but also helps to loosen and remove the rust scale on the surface of the covers, thus improving the efficiency of rust removal for a large number of covers at the same time.
[0016] 2. The surface rust removal device for the cover processing can move the round rod through the moving component to comb the cover back and forth in the porous groove. Combined with the vibration of the cover, it is beneficial for the cover to move its position in the porous groove, which is more conducive to the cover fully contacting and reacting with the rust removal liquid and loosening and removing the rust scale on the surface. Attached Figure Description
[0017] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the mounting bracket, fixing bracket, and round rod of this utility model;
[0020] Figure 4 This is a schematic diagram of the lifting device of this utility model.
[0021] In the diagram: 1. Base; 2. Rust removal groove; 4. Hollow groove; 5. Through groove; 6. Round rod; 7. Support rod; 8. Spring; 9. Mounting frame; 10. Vibration motor; 11. Electric telescopic rod one; 12. Connecting frame; 13. Hollow tube; 14. Threaded fastening rod; 15. Electric telescopic rod two; 16. Mounting frame; 17. Fixing frame; 18. Controller; 19. Drain pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] See Figures 1-4 This utility model provides the following two technical solutions:
[0024] First embodiment: A surface rust removal device for cover processing, including a base 1 and a porous groove 4. A rust removal groove 2 is provided on the base 1, and a rust removal liquid, generally an acidic solution, is added into the rust removal groove 2.
[0025] The porous groove 4 is located inside the rust removal groove 2, and the bottom of the porous groove 4 is evenly provided with through grooves 5. The holes of the porous groove 4 and the grooves of the through grooves 5 cannot allow the cover to pass through, thus ensuring that the cover is always inside the porous groove 4.
[0026] A vibration component is provided on the base 1, and the vibration component is connected to the porous groove 4;
[0027] The base 1 is also provided with a movable component, and the movable component is provided with several round rods 6. The several round rods 6 extend into the porous groove 4 through various through slots 5. The width of the through slot 5 is greater than the diameter of the round rod 6, so that the through slot 5 can vibrate with the porous groove 4 without contacting the round rod 6.
[0028] The vibration assembly includes multiple support rods 7 mounted on the base 1. Each support rod 7 has a spring 8 at its top, and a mounting frame 9 is mounted on the top of the spring 8. The mounting frame 9 is equipped with a vibration motor 10 and a lifting device. The lifting device is used to drive the porous groove 4 to move up and down. When the vibration motor 10 is turned on, under the action of the spring 8, the mounting frame 9 drives the porous groove 4 to vibrate in the rust removal liquid through the lifting device. The porous groove 4 can move up and down to facilitate the entry and exit of the rust removal liquid.
[0029] The lifting device includes an electric telescopic rod 11 vertically mounted on the mounting frame 9. The output end of the electric telescopic rod 11 is connected to the H-shaped connecting frame 12. Both sides of the bottom of the connecting frame 12 are connected to the multi-hole slot 4. Both sides of the top of the connecting frame 12 penetrate the mounting frame 9. The electric telescopic rod 11 drives the connecting frame 12 to rise and fall, so that the multi-hole slot 4 can be raised and lowered.
[0030] The connecting frame 12 is provided with a hollow tube 13, and the mounting frame 9 is provided with a threaded fastening rod 14 that is inserted into the hollow tube 13. This can strengthen the connecting frame 12 and prevent the multi-hole groove 4 from being damaged after long-term vibration due to being supported only by the electric telescopic rod 11.
[0031] The moving component includes an electric telescopic rod 15 that is horizontally arranged on the base 1. The output end of the electric telescopic rod 15 is connected to a mounting frame 16. A fixing frame 17 is provided on the mounting frame 16, and the fixing frame 17 is connected to the round rod 6. The electric telescopic rod 15 drives the mounting frame 16 to move horizontally, so that the fixing frame 17 drives the round rod 6 to move horizontally at the through groove 5.
[0032] The second implementation differs from the first implementation in that the base 1 is equipped with a controller 18 for controlling the electrical components mentioned in the text and a drain pipe 19 for replacing the rust remover.
[0033] Furthermore, all contents not described in detail in this specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited. Conventional equipment can be used, and existing technologies can be used to supply power.
[0034] In use, a batch of covers are placed in the porous tank 4, and then the porous tank 4 is lowered so that the covers are immersed in the rust removal liquid. At this time, the round rod 6 enters the porous tank 4, and the vibration motor 10 and the electric telescopic rod 15 work to make the covers vibrate and soak in the rust removal liquid. At the same time, the round rod 6 combs the covers, which is conducive to the movement of the covers, thereby facilitating the full contact and reaction of the covers with the rust removal liquid and the loosening and removal of the rust scale on the surface. After the rust removal is completed, the covers are taken out and cleaned and neutralized with residual acid using existing technology.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface rust removal device for cover processing, characterized in that: It includes a base (1) and a porous groove (4), wherein the base (1) is provided with a rust removal groove (2); The porous groove (4) is located inside the rust removal groove (2), and the bottom of the porous groove (4) is uniformly provided with through grooves (5); The base (1) is provided with a vibration component, and the vibration component is connected to the porous groove (4); The base (1) is also provided with a movable component, and the movable component is provided with a number of round rods (6), and the number of round rods (6) extend into the porous groove (4) through each through groove (5).
2. The surface rust removal device for cover processing according to claim 1, characterized in that: The vibration assembly includes multiple support rods (7) mounted on the base (1). Each support rod (7) has a spring (8) at its top. Each spring (8) has a mounting frame (9) at its top. The mounting frame (9) is equipped with a vibration motor (10) and a lifting device. The lifting device is used to drive the multi-hole groove (4) to rise and fall.
3. The surface rust removal device for cover processing according to claim 2, characterized in that: The lifting device includes an electric telescopic rod (11) vertically mounted on the mounting frame (9). The output end of the electric telescopic rod (11) is connected to an H-shaped connecting frame (12). The bottom two sides of the connecting frame (12) are connected to the multi-hole groove (4), and the top two sides of the connecting frame (12) penetrate the mounting frame (9).
4. The surface rust removal device for cover processing according to claim 3, characterized in that: The connecting frame (12) is provided with a hollow tube (13), and the mounting frame (9) is provided with a threaded fastening rod (14) inserted into the hollow tube (13).
5. The surface rust removal device for cover processing according to claim 1, characterized in that: The moving component includes an electric telescopic rod two (15) arranged horizontally on the base (1). The output end of the electric telescopic rod two (15) is connected to a mounting frame (16). The mounting frame (16) is provided with a fixing frame (17), and the fixing frame (17) is connected to the round rod (6).
6. The surface rust removal device for cover processing according to claim 1, characterized in that: The base (1) is equipped with a controller (18) and a drain pipe (19).
Citation Information
Patent Citations
Rust removal device for mechanical part machining
CN219861589U