Stretch setting mechanism for radiation-proof rare earth composite fiber

CN224832963UActive Publication Date: 2026-10-09SUZHOU XINMANFENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202521955279.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-10-09
Estimated Expiration
2035-09-11

AI Technical Summary

Technical Problem

[0003]现有的防辐射稀土复合纤维拉伸后的纤维基体易出现热收缩,挤压内部稀土颗粒,部分颗粒易从纤维表面脱落,导致稀土颗粒在纤维内部发生局部团聚,同时上述引证的专利文件也没有提出相关的方案来解决以上的问题;

Benefits of technology

与现有技术相比,该防辐射稀土复合纤维的拉伸定型机构,通过加湿器与雾化喷头的配合,解决了定型箱内湿度均匀性差的问题;电加热管与温湿度传感器的组合,实现了温度的高效、精准调控,精准适配防辐射稀土复合纤维的特殊定型需求,为纤维高质量、规模化生产提供技术支撑。

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Abstract

The utility model discloses a tensile setting mechanism of anti -radiation rare earth composite fiber, especially relates to fiber processing field, including base, the base upper end is provided with the setting box, the inside one side of setting box is provided with the temperature and humidity sensor, the temperature and humidity sensor inside both ends symmetry is provided with the humidifier, the opposite face of humidifier all equal interval is provided with atomizing nozzle, and the humidifier one side all is provided with electric heating pipe, the both ends symmetry of base is provided with the sliding slot, the inside one side of sliding slot is provided with micro motor, the one side transmission of micro motor is connected with the lead screw, the outside screw thread of lead screw is connected with the sliding block. The utility model discloses the cooperation of humidifier and atomizing nozzle, solved the problem that the humidity uniformity is poor in setting box, the combination of electric heating pipe and temperature and humidity sensor has realized the efficient, accurate control of temperature, and the special setting demand of accurate adaptation anti -radiation rare earth composite fiber is realized, and the technical support is provided for the high quality, large -scale production of fiber.
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Description

Technical Field

[0001] This utility model relates to the field of fiber processing equipment, and more specifically, to a stretching and shaping mechanism for radiation-resistant rare earth composite fibers. Background Technology

[0002] Due to their unique properties, radiation-shielding rare earth composite fibers have broad application prospects in many fields such as electronics, medical, and aerospace. In the production process of radiation-shielding rare earth composite fibers, stretching and setting is one of the key steps, directly affecting the fiber's performance and quality. A search revealed an existing patent (publication number: CN220114166U) disclosing a radiation-resistant elastic micro-wrinkled fabric, belonging to the field of elastic fabric technology. The fabric includes a base layer and a radiation-resistant layer. The base layer is woven from base warp and weft yarns in a plain weave, and both the base warp and weft yarns are composite fiber yarns. The surface of the base layer has a micro-wrinkled structure. The radiation-resistant layer is located on the surface of the base layer and is woven using silver ion fibers as warp and nylon fibers as weft. This invention, through the combined action of the base layer and the radiation-resistant layer, utilizes composite fiber yarns (both warp and weft) made of elastic cotton fibers, effectively ensuring the fabric's elasticity. The presence of the radiation-resistant layer gives the fabric excellent radiation protection performance.

[0003] The existing radiation-resistant rare earth composite fiber matrix is ​​prone to thermal shrinkage after stretching, which squeezes the rare earth particles inside. Some particles are easy to fall off from the fiber surface, resulting in local agglomeration of rare earth particles inside the fiber. At the same time, the patent documents cited above do not propose any solutions to solve the above problems. Therefore, a stretching and shaping mechanism for radiation-resistant rare earth composite fibers is proposed to address the above problems. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a stretching and shaping mechanism for radiation-resistant rare earth composite fibers to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a stretching and shaping mechanism for radiation-resistant rare earth composite fibers, including a base, a shaping box at the upper end of the base, a temperature and humidity sensor on one side inside the shaping box, humidifiers symmetrically arranged at both ends inside the temperature and humidity sensor, atomizing nozzles evenly spaced on opposite sides of the humidifiers, and an electric heating tube on one side of each humidifier.

[0006] Preferably, the base has symmetrical grooves at both ends, a micro motor is installed on one side of the groove, and a lead screw is connected to the micro motor on one side.

[0007] Preferably, the lead screw is externally threaded with a slider, the slider is fitted inside the groove, and a column is fixedly provided at the upper end of the slider.

[0008] Preferably, a connecting seat is fixedly provided at the upper end of the column, a drive motor is provided inside the connecting seat, and an active roller is connected to one side of the drive motor.

[0009] Preferably, a driven roller is provided on one side of the driving roller, the bottom of the driven roller is connected to a base through a connecting column, and a limit block is fixedly provided on one side of the slide groove.

[0010] Preferably, a tension sensor is provided on one side of the driven roller, and a pressure sensor is provided on the other side of the tension sensor.

[0011] Preferably, guide rollers are symmetrically arranged at both ends of the shaping box, and a controller is fixedly installed on one side of the column.

[0012] The technical effects and advantages of this utility model are as follows: Compared with existing technologies, the stretching and shaping mechanism of this radiation-resistant rare earth composite fiber solves the problem of poor humidity uniformity in the shaping box by combining a humidifier and an atomizing nozzle; the combination of an electric heating tube and a temperature and humidity sensor enables efficient and precise temperature control, accurately adapting to the special shaping requirements of the radiation-resistant rare earth composite fiber, and providing technical support for high-quality and large-scale fiber production. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the position structure of the active roller of this utility model.

[0015] Figure 3 This is a schematic diagram of the internal structure of the shaping box of this utility model.

[0016] Figure 4 This is an enlarged schematic diagram of the structure at point A of this utility model.

[0017] The attached diagram is labeled as follows: 1. Base; 2. Column; 3. Connecting seat; 4. Drive motor; 5. Active roller; 6. Driven roller; 7. Tension sensor; 8. Slide groove; 9. Micro motor; 10. Lead screw; 11. Slider; 12. Limiting block; 13. Shaping box; 14. Guide roller; 15. Temperature and humidity sensor; 16. Humidifier; 17. Atomizing nozzle; 18. Electric heating element; 19. Controller; 20. Pressure sensor. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0019] As attached Figures 1 to 4 The stretching and shaping mechanism of the radiation-proof rare earth composite fiber shown includes a base 1, a shaping box 13 is provided on the upper end of the base 1, a temperature and humidity sensor 15 is provided on one side inside the shaping box 13, a humidifier 16 is symmetrically arranged at both ends inside the temperature and humidity sensor 15, atomizing nozzles 17 are evenly spaced on opposite sides of the humidifier 16, and an electric heating tube 18 is provided on one side of each humidifier 16.

[0020] Specifically, by setting atomizing nozzles 17, water vapor is evenly sprayed into the shaping box 13, so that the humidity inside the box can be quickly raised to the preset range. The uniform spacing design of the atomizing nozzles 17 can ensure that the water vapor is evenly distributed in the box, avoiding local humidity that is too high or too low. Example

[0021] Based on Embodiment 1, the solution in Embodiment 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details: In a preferred embodiment, the base 1 has symmetrical grooves 8 at both ends. A micro motor 9 is installed on one side of the groove 8, and a lead screw 10 is connected to the other side of the micro motor 9. Furthermore, by installing the micro motor 9, the slider 11 is driven to move horizontally along the groove 8, thereby changing the position of the active roller 5 connected to the slider 11, so as to achieve precise adjustment of the distance between the active roller 5 and the driven roller 6.

[0022] In a preferred embodiment, the lead screw 10 is externally threaded with a slider 11, which is fitted inside the slide groove 8, and a column 2 is fixedly provided on the upper end of the slider 11. Furthermore, by providing the slide groove 8, the slide groove 8 constrains the movement direction of the slider 11, preventing the slider 11 from deviating during movement, ensuring that the active roller 5 moves only in the horizontal direction, and avoiding uneven fiber stretching force caused by roller body deviation.

[0023] In a preferred embodiment, a connecting seat 3 is fixedly installed at the upper end of the column 2, and a drive motor 4 is installed inside the connecting seat 3. A drive roller 5 is connected to one side of the drive motor 4. Furthermore, by installing the drive roller 5, the drive roller 5 provides stable power for fiber conveying by using friction with the fiber, ensuring that the fiber continuously enters the stretching and shaping stage at a preset speed.

[0024] In a preferred embodiment, a driven roller 6 is provided on one side of the active roller 5, and a base 1 is connected to the bottom of the driven roller 6 through a connecting column. A limiting block 12 is fixedly provided on one side of the slide groove 8. Furthermore, by providing the limiting block 12, the limiting block 12 can limit the maximum travel of the slider 11, preventing the active roller 5 and the driven roller 6 from being too far apart, which would cause the fibers to detach, or too close apart, which would cause the rollers to collide and be damaged.

[0025] In a preferred embodiment, a tension sensor 7 is provided on one side of the driven roller 6, and a pressure sensor 20 is provided on the other side of the tension sensor 7. Furthermore, by providing the tension sensor 7, the actual tension value during the fiber stretching process can be collected in real time and the data can be transmitted to the controller 19 to avoid fiber breakage and rare earth particle shedding due to excessive tension, or insufficient stretching due to insufficient tension.

[0026] In a preferred embodiment, guide rollers 14 are symmetrically arranged at both ends of the shaping box 13, and a controller 19 is fixedly arranged on one side of the column 2; furthermore, by providing guide rollers 14, the rotation characteristics of the guide rollers 14 can buffer the instantaneous tension change of the fiber when entering and leaving the shaping box 13, and prevent the fiber from shifting position during the shaping process due to sudden tension change.

[0027] The working process of this utility model is as follows: First, the radiation-resistant rare earth composite fiber raw material to be processed is pulled at one end, through the gap between the driven roller 6 and the driving roller 5, and then introduced into the shaping box 13 through the guide roller 14 on one side of the shaping box 13. The guide roller 14 reduces the frictional resistance during the fiber conveying process by rotating itself, while ensuring that the fiber always moves along the preset path, avoiding fiber deviation that would cause uneven stretching or shaping in the later stages. The pressure sensor 20 monitors the clamping force of the driving roller 5 and the driven roller 6 on the fiber in real time. If the clamping force does not reach the set threshold, the micro motor 9 in the slide groove 8 at both ends of the base 1 drives the lead screw 10 to rotate. The lead screw 10 is threadedly engaged with the slider 11, driving the slider 1 1. The slider 11 moves horizontally along the chute 8, thereby moving the column 2, connecting seat 3, and drive roller 5, which are fixedly connected to the slider 11, as a whole. This changes the distance between the drive roller 5 and the driven roller 6 until the pressure sensor 20 returns the value within a safe pressure range, ensuring that the fiber is stably clamped and not damaged. The tension sensor 7 on the driven roller 6 side collects the actual tension value of the fiber in real time and transmits the data to the controller 19, achieving precise control of the fiber stretching force and preventing rare earth particles from agglomerating or falling off due to uneven stretching. In addition, the limiting block 12 on the chute 8 side can limit the movement stroke of the slider 11, preventing the drive roller 5 and the driven roller 6 from moving together. Excessive or insufficient spacing can cause equipment malfunction or fiber damage. The stretched fibers enter the setting chamber 13 via guide roller 14. A temperature and humidity sensor 15 on one side of the setting chamber 13 monitors the temperature and humidity data in real time and transmits the data to the controller 19. When the temperature and humidity sensor 15 detects that the temperature inside the chamber is lower than a preset value, the controller 19 activates the electric heating element 18 on one side of the humidifier 16. The electric heating element 18 heats up, raising the temperature inside the setting chamber 13. Once the temperature reaches the preset range, the electric heating element 18 switches to a heat preservation mode to maintain a stable temperature. When the humidity inside the chamber is detected to be lower than a preset value, the controller 19 activates the humidifier... The humidifier 16 converts water into water vapor, which is then evenly sprayed into the setting chamber 13 through atomizing nozzles 17 with equal spacing on their opposite surfaces. This causes the humidity inside the chamber to rise rapidly to a preset range. The even spacing of the atomizing nozzles 17 ensures that the water vapor is evenly distributed inside the chamber, avoiding excessively high or low humidity in certain areas. This ensures that the setting chamber 13 is always in a temperature and humidity environment that meets the requirements for setting radiation-resistant rare earth composite fibers, promoting stable cross-linking of fiber molecular chains, reducing fiber thermal shrinkage, and preventing rare earth particles from being squeezed out. The fibers that have completed the setting process are discharged from the outlet end of the setting chamber 13, completing the entire stretching and setting process.

[0028] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stretching and shaping mechanism for radiation-resistant rare earth composite fibers, comprising a base (1), characterized in that; A shaping box (13) is provided on the upper end of the base (1). A temperature and humidity sensor (15) is provided on one side inside the shaping box (13). Humidifiers (16) are symmetrically arranged at both ends inside the temperature and humidity sensor (15). Atomizing nozzles (17) are evenly spaced on opposite sides of the humidifiers (16). An electric heating tube (18) is provided on one side of each humidifier (16). The base (1) has symmetrical grooves (8) at both ends. A micro motor (9) is provided on one side inside the groove (8), and a lead screw (10) is connected to one side of the micro motor (9). The lead screw (10) is externally threaded with a slider (11), which is fitted inside the slide groove (8), and a column (2) is fixedly installed on the upper end of the slider (11). The upper end of the column (2) is fixedly provided with a connecting seat (3), and a drive motor (4) is provided inside the connecting seat (3). The drive motor (4) is connected to a drive roller (5) on one side. A driven roller (6) is provided on one side of the active roller (5), and a base (1) is connected to the bottom of the driven roller (6) through a connecting column, and a limit block (12) is fixedly provided on one side of the slide groove (8).

2. The stretching and shaping mechanism for radiation-shielding rare earth composite fibers according to claim 1, characterized in that: A tension sensor (7) is provided on one side of the driven roller (6), and a pressure sensor (20) is provided on one side of the tension sensor (7).

3. The stretching and shaping mechanism for radiation-shielding rare earth composite fibers according to claim 1, characterized in that: The shaping box (13) is symmetrically provided with guide rollers (14) at both ends, and a controller (19) is fixedly provided on one side of the column (2).

Citation Information

Patent Citations

  • Anti-radiation elastic slightly-wrinkled fabric

    CN220114166U