A fiber tow fluffing device for producing fiber ball filter material

Abstract

The utility model relates to the field of fiber tow fluffy carding, specifically relates to a kind of fiber tow fluffy carding device for producing fiber ball filter material, including hollow support bottom box, power motor is fixedly installed in support bottom box inside, power motor is connected with driving shaft, driving shaft is rotationally arranged with support bottom box, reciprocating component is installed in support bottom box middle side, reciprocating component side is connected with driving shaft, hollow upper box is fixedly installed in reciprocating component upper side, long shaft is rotationally installed in upper box, transmission component is connected between long shaft and driving shaft, long shaft is fixedly installed with cylindrical cam;The utility model's fiber tow fluffy carding device for producing fiber ball filter material, fiber tow is scattered and placed between the position of multiple carding needles, by the cooperation of reciprocating component, cylindrical cam and carding rod, it is convenient to carry out efficient fluffy carding processing to fiber tow, by the reciprocating motion of upper box in up-down direction driven by ejector rod, it is convenient to drive carding rod to move freely in up-down direction.

Description

Technical Field

[0001] This utility model belongs to the field of fiber bundle fluffing and combing, specifically relating to a fiber bundle fluffing and combing device for producing fiber ball filter media. Background Technology

[0002] Fiber ball filter media is made of bundled fiber filaments. Compared with rigid granular filter media, it has the advantages of better elasticity, does not float on the water surface, has large pores, long working cycle, and low head loss. In the manufacturing process of fiber ball filter media, the fiber bundles often need to be fluffed and combed. This is usually done by fixing the two ends of the fiber bundles and then manually knocking them to fluff them up. Chinese Patent No. CN 12067847U discloses a fiber ball structure for convenient and quick replacement of filter media, including a tank body. The top of the tank body is provided with a quick feed pipe, and the top of the tank body away from the quick feed pipe is provided with a backflushing outlet. A cylinder interface is provided between the quick feed pipe and the backflushing outlet at the top of the tank body. A cylinder shaft is provided inside the upper part of the tank body. The beneficial effects achieved by this utility model are: the structure of this utility model is compact and highly practical. Through the manual isolation valves set after each KV valve, the filter media replacement or maintenance of a single tank can be realized without affecting the operation of the overall equipment. The isolation of a single tank for a short time has little impact on the overall processing capacity and processing effect of the equipment. The feed pipe with a rotatable cap is provided at the upper part of the equipment to facilitate the simple control of the replacement of fiber ball filter media, avoiding the complicated, time-consuming and labor-intensive capping and pipe disassembly and connection process when replacing materials in similar equipment, saving time and effort. However, this technical solution has the problem of making it inconvenient to handle the loosening and combing of fiber bundles, which increases the workload of staff. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art, which is inconvenient for the loosening and combing of fiber bundles and increases the workload of workers, so as to realize a loosening and combing device for fiber bundles used in the production of fiber ball filter media.

[0004] To achieve the above-mentioned objectives, the technical solution of this utility model is as follows: a fiber bundle fluffing and combing device for producing fiber ball filter media, comprising a hollow support base box, a power motor fixedly installed inside the support base box, the power motor connected to a drive shaft, the drive shaft being rotatably connected to the support base box, a reciprocating component installed in the middle of the support base box, one side of the reciprocating component being connected to the drive shaft, a hollow upper box fixedly installed on the upper side of the reciprocating component, a long shaft rotatably installed inside the upper box, a transmission component connecting the long shaft and the drive shaft, a cylindrical cam fixedly installed on the long shaft, a moving rod meshing with the cylindrical cam, the moving rod being slidably connected to the upper box, a combing rod fixedly installed on the upper side of the moving rod, and multiple evenly distributed combing needles fixedly connected to the combing rod.

[0005] Specifically, a square groove is opened in the middle of the upper box, and a square plate is fixedly installed in the middle of the moving rod. The square plate is inserted into the square groove and slides freely along the length of the square groove.

[0006] Specifically, the transmission component includes a spline rod fixedly mounted on the upper end of the drive shaft, an upper transmission rod inserted into the upper side of the spline rod, the upper transmission rod being rotatably configured with the upper housing, and the upper transmission rod being connected to the long shaft via a bevel gear set.

[0007] Specifically, the reciprocating component includes a lower transmission rod connected to the drive shaft via a bevel gear set. The lower transmission rod is rotatably mounted to the support base box. A cam is fixedly installed in the middle of the lower transmission rod, and a top block is connected to the cam. A top rod is fixedly connected to the middle of the upper side of the top block. The upper side of the top rod is fixedly mounted to the upper box body. Positioning slide rods are fixedly connected to both sides of the lower part of the upper box body. The lower side of the positioning slide rod extends into the support base box and is slidably connected to the support base box. A spring is installed on the outer side of the positioning slide rod, and the upper and lower ends of the spring are fixedly mounted to the upper box body and the support base box, respectively.

[0008] Specifically, the upper side of the support base box is provided with an opening groove, and the cam is located in the opening groove.

[0009] Specifically, the combing needles are made of stainless steel.

[0010] Specifically, a limit plate is fixedly installed at the lower end of the positioning slide rod.

[0011] Specifically, the supporting base box has two partitions fixedly connected inside.

[0012] Compared with the prior art, the fiber bundle combing device of this utility model for producing fiber ball filter media has at least the following beneficial effects: This invention disperses the fiber bundles and places them between multiple combing needles. Through the cooperation of reciprocating components, cylindrical cams, and combing rods, it facilitates efficient and fluffy combing of the fiber bundles. The top rod drives the upper box to reciprocate up and down, thereby driving the combing rod to move freely up and down. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial sectional view of the upper box and the supporting bottom box of this utility model; Figure 3 This is a schematic diagram of the cylindrical cam structure of this utility model; In the diagram: 1-Support base box; 2-Upper box body; 3-Comb rod; 4-Comb needle; 5-Positioning slide rod; 6-Cam; 7-Square groove; 8-Moving rod; 9-Square plate; 10-Cylindrical cam; 11-Long shaft; 12-Upper transmission rod; 13-Spline rod; 14-Power motor; 15-Lower transmission rod; 16-Opening groove; 17-Spring; 18-Top rod. Detailed Implementation

[0014] The fiber bundle combing device for producing fiber ball filter media of this utility model will be described in more detail below with reference to the accompanying drawings and specific embodiments.

[0015] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] This embodiment discloses a fiber bundle combing device for producing fiber ball filter media, such as... Figure 1-3 As shown, the device includes a hollow support base box 1. A power motor 14 is fixedly installed inside the support base box 1. The power motor 14 is connected to a drive shaft, which is rotatably connected to the support base box 1. A reciprocating component is installed in the middle of the support base box 1. One side of the reciprocating component is connected to the drive shaft. A hollow upper box 2 is fixedly installed on the upper side of the reciprocating component. A long shaft 11 is rotatably installed inside the upper box 2. A transmission component is connected between the long shaft 11 and the drive shaft. A cylindrical cam 10 is fixedly installed on the long shaft 11. A moving rod 8 is meshed with the cylindrical cam 10. The moving rod 8 is slidably connected to the upper box 2. A combing rod 3 is fixedly installed on the upper side of the moving rod 8. Multiple evenly distributed combing needles 4 are fixedly connected to the combing rod 3.

[0017] First, place the device into the fiber bundle that has been fixed at both ends. Spread the fiber bundle out and place it between multiple combing needles 4. Then, turn on the power motor 14. The power motor 14 drives the drive shaft to rotate. The drive shaft drives the long shaft 11 to rotate through the transmission component. At the same time, the drive shaft also drives the reciprocating component to move. The long shaft 11 drives the cylindrical cam 10 to rotate. The reciprocating component drives the upper box 2 to reciprocate in the up and down direction. This causes the combing rod 3 to move along the length of the upper box 2 while also reciprocating in the up and down direction, which facilitates efficient and fluffy combing of the fiber bundle.

[0018] The upper housing 2 has a square groove 7 on its side, and a square plate 9 is fixedly installed on the side of the moving rod 8. The square plate 9 is inserted into the square groove 7 and slides freely along the length of the square groove 7, which facilitates the moving rod 8 to move back and forth along the length of the upper housing 2.

[0019] The transmission component includes a spline rod 13 fixedly mounted on the upper end of the drive shaft, an upper transmission rod 12 inserted into the upper side of the spline rod 13, the upper transmission rod 12 being rotatably mounted with the upper housing, and the upper transmission rod 12 being connected to the long shaft 11 via a bevel gear set; by turning on the power motor 14, the power motor 14 drives the drive shaft to rotate, thereby driving the upper transmission rod 12 to rotate.

[0020] The reciprocating component includes a lower transmission rod 15 connected to the drive shaft via a bevel gear set. The lower transmission rod 15 is rotatably mounted to the support base box 1. A cam 6 is fixedly mounted in the middle of the lower transmission rod 15. A top block is connected to the cam 6. A top rod 18 is fixedly connected to the middle of the upper side of the top block. The upper side of the top rod 18 is fixedly mounted to the upper box 2. Positioning slide rods 5 are fixedly connected to the lower two sides of the upper box 2. The lower side of the positioning slide rods 5 extends into the support base box 1 and is slidably connected to the support base box 1. A spring 17 is mounted on the outer side of the positioning slide rods 5. The upper and lower ends of the spring 17 are fixedly mounted to the upper box 2 and the support base box 1, respectively. When the power motor 14 is turned on, the drive shaft drives the lower transmission rod 15 to rotate via the bevel gear set. The lower transmission rod 15 drives the cam 6 to rotate. Due to the cooperation of the cam 6 and the top rod 18, the top box 2 is driven to reciprocate in the up and down direction by the top rod 18, thereby driving the combing rod 3 to move freely in the up and down direction. The spring 17 serves to contact the lower side of the top rod 18 with the cam 6.

[0021] The upper side of the support base box 1 is provided with an opening groove 16, and the cam is located in the opening groove 16.

[0022] The combing needle 4 is made of stainless steel, which is rust-resistant.

[0023] A limiting plate is fixedly installed at the lower end of the positioning slide rod 5. The limiting plate is used to limit the vertical displacement of the positioning slide rod 5 within the support base box 1.

[0024] The support base box 1 has two partitions fixedly connected inside, which stabilize the support base box 1 and divide the support base box 1 into multiple chambers.

[0025] In use, the device is first placed between the fiber bundles fixed at both ends. The fiber bundles are then spread out and placed between multiple combing needles 4. The power motor 14 is then turned on, which drives the drive shaft to rotate. The drive shaft drives the long shaft 11 to rotate through the transmission component. At the same time, the drive shaft also drives the reciprocating component to move. The long shaft 11 drives the cylindrical cam 10 to rotate. The reciprocating component drives the upper box 2 to reciprocate in the up and down direction. This allows the combing rod 3 to move along the length of the upper box 2 while also reciprocating in the up and down direction, which facilitates efficient and fluffy combing of the fiber bundles.

[0026] It should be noted that, in actual implementation, the structure depicted in the accompanying drawings is not a fixed or unchanging embodiment. The components of the embodiments of this invention described and shown in these drawings can typically be arranged and designed in various different configurations. Furthermore, the accompanying drawings and abstract drawings are merely illustrative and do not represent the specific structure or actual quantity in a concrete implementation.

[0027] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in this specification and claims does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or component preceding the word encompasses the element or component listed following the word and its equivalents, without excluding other elements or components. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0028] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.

Claims

1. A fiber bundle combing device for producing fiber ball filter media, characterized in that: The device includes a hollow support base box (1), a power motor (14) is fixedly installed inside the support base box (1), the power motor (14) is connected to a drive shaft, the drive shaft is rotatably connected to the support base box (1), a reciprocating component is installed in the middle of the support base box (1), one side of the reciprocating component is connected to the drive shaft, a hollow upper box body (2) is fixedly installed on the upper side of the reciprocating component, a long shaft (11) is rotatably installed inside the upper box body (2), a transmission component is connected between the long shaft (11) and the drive shaft, a cylindrical cam (10) is fixedly installed on the long shaft (11), a moving rod (8) is meshed with the cylindrical cam (10), the moving rod (8) is slidably connected to the upper box body (2), a combing rod (3) is fixedly installed on the upper side of the moving rod (8), and multiple evenly distributed combing needles (4) are fixedly connected on the combing rod (3).

2. The fiber bundle combing device for producing fiber ball filter media according to claim 1, characterized in that: The upper box (2) has a square groove (7) on the middle side, and a square plate (9) is fixedly installed on the middle side of the moving rod (8). The square plate (9) is inserted into the square groove (7) and slides freely along the length of the square groove (7).

3. The fiber bundle combing device for producing fiber ball filter media according to claim 1, characterized in that: The transmission component includes a spline rod (13) fixedly installed on the upper end of the drive shaft, an upper transmission rod (12) inserted into the upper side of the spline rod (13), the upper transmission rod (12) being rotatably connected to the upper box, and the upper transmission rod (12) being connected to the long shaft (11) through a bevel gear set.

4. The fiber bundle combing device for producing fiber ball filter media according to claim 1, characterized in that: The reciprocating component includes a lower transmission rod (15) connected to the drive shaft via a bevel gear set. The lower transmission rod (15) is rotatably mounted with the support base box (1). A cam (6) is fixedly installed in the middle of the lower transmission rod (15). A top block is connected to the cam (6). A top rod (18) is fixedly connected to the middle of the upper side of the top block. The upper side of the top rod (18) is fixedly mounted with the upper box body (2). Positioning slide rods (5) are fixedly connected to both sides of the lower part of the upper box body (2). The lower side of the positioning slide rod (5) extends into the support base box (1) and is slidably connected with the support base box (1). A spring (17) is installed on the outer side of the positioning slide rod (5). The upper and lower ends of the spring (17) are fixedly mounted with the upper box body (2) and the support base box (1) respectively.

5. The fiber bundle combing device for producing fiber ball filter media according to claim 4, characterized in that: The upper side of the support base box (1) is provided with an opening groove (16), and the cam (6) is located in the opening groove (16).

6. The fiber bundle combing device for producing fiber ball filter media according to claim 1, characterized in that: The combing needle (4) is made of stainless steel.

7. The fiber bundle combing device for producing fiber ball filter media according to claim 4, characterized in that: A limiting plate is fixedly installed at the lower end of the positioning slide rod (5).

8. The fiber bundle combing device for producing fiber ball filter media according to claim 1, characterized in that: The supporting base box (1) has two partitions fixedly connected inside.

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