A combined cashmere carding machine
Patent Information
- Application Number
- CN202522491212.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-25
AI Technical Summary
但是,在设备间距狭小的车间环境中,人员进出与物料传递均受到显著限制,不仅增加了操作难度,更导致整体分梳流程效率降低,制约了生产能力的进一步提升
通过在各分梳机本体之间设置风力输送设备,并利用第一风管将前一分梳机物料收集斗与后一分梳机进料口连通,构建了完整的自动化物料输送路径,能够取代传统的人工搬运与投料操作,使得羊绒纤维能够在多台分梳机间自动、连续地流转,不仅极大降低了操作人员的劳动强度,还有效缩短了物料在设备间的转移时间,提高整个分梳生产线的作业效率。
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Figure CN224832981U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cashmere combing machines, specifically a combined cashmere combing machine. Background Technology
[0002] In the cashmere textile production industry, carding equipment plays a crucial role in finely combing the pre-treated raw materials. Its processing effect directly determines the purity, straightness, and quality of the cashmere fibers, as well as the quality of the subsequent yarns. Currently, to balance the dual requirements of high-purity carding and fiber protection, companies generally adopt a processing method where multiple carding machines are connected in series, continuously improving fiber quality through step-by-step carding.
[0003] In actual production layouts, due to space constraints in the workshop, multiple cashmere carding machines are typically arranged side-by-side and closely spaced. Existing cashmere carding machines are mostly designed with a front-end feed and a rear-end discharge. After the cashmere raw material is processed by the previous carding machine, operators must collect it at its discharge port and manually transfer it to the feed port of an adjacent machine to continue the next stage of carding. However, in workshop environments with limited space between machines, personnel access and material transfer are significantly restricted, increasing operational difficulty and reducing the overall efficiency of the carding process, thus hindering further increases in production capacity. Utility Model Content
[0004] To address the technical problems mentioned above, this utility model provides a combined cashmere combing machine.
[0005] The technical solution of this utility model is as follows: A combined cashmere combing machine includes multiple combing machine bodies arranged in parallel. The front and rear ends of the combing machine bodies are the inlet and outlet, respectively. A combing mechanism is provided in the middle of the combing machine. A material collection hopper corresponding to the outlet is provided below the outlet. A pneumatic conveying device is provided on the upper outer side of the combing machine body. The air inlet of the pneumatic conveying device is connected to the bottom of the material collection hopper of the combing machine body through a first air pipe. The air outlet of the pneumatic conveying device is connected to the inlet of the adjacent combing machine body through a second air pipe. A feeding unit is provided above the discharge port. The feeding unit includes a feeding roller and a drive motor that drives the roller to rotate.
[0006] Preferably, the discharge port of the combing machine body is provided with a discharge belt located below the feeding roller, and the axis of the feeding roller is parallel to the plane where the upper end face of the discharge belt is located.
[0007] To facilitate the installation of the feeding roller above the discharge belt and to feed the raw material into the material collection hopper, the feeding unit also includes a support plate located on one side above the discharge belt. The two ends of the support plate are connected to the frame of the combing machine body, and the length direction of the support plate is consistent with the axial direction of the feeding roller. Both ends of the feeding roller are rotatably connected to the support plate.
[0008] Furthermore, the support plate is inclined upwards from the discharge end of the discharge belt towards its feed end.
[0009] The first air duct is usually quite long. To facilitate fixing the first air duct, a pipe clamp is provided on the upper surface of the support plate. The first air duct, which connects the pneumatic conveying equipment and the material collection hopper, is set on the support plate through the pipe clamp.
[0010] The installation positions of the wind power conveying equipment and drive motor are as follows: a narrow side support frame is provided on the outside of the combing machine body. The narrow side support frame is located between two adjacent combing machine bodies, and the wind power conveying equipment and drive motor are both installed on the narrow side support frame.
[0011] The material feeding roller has the following structure: it includes a roller body and multiple flexible antistatic feeding teeth disposed thereon. The length direction of the feeding teeth is parallel to the axis of the roller body, and the multiple feeding teeth are distributed along the axial direction of the roller body.
[0012] The beneficial effects of this utility model are as follows: By installing pneumatic conveying equipment between each carding machine and connecting the material collection hopper of the previous carding machine to the feed inlet of the next carding machine using the first air duct, a complete automated material conveying path is constructed. This can replace traditional manual handling and feeding operations, allowing cashmere fibers to flow automatically and continuously between multiple carding machines. This not only greatly reduces the labor intensity of operators but also effectively shortens the material transfer time between equipment, improving the overall operating efficiency of the carding production line.
[0013] By centrally mounting the wind-powered conveying equipment and drive motor on a narrow-side support frame between adjacent combing machine bodies, it is suitable for arranging multiple combing machines side by side with a very small spacing, overcoming the problem of difficult equipment layout in workshops with limited space and increasing the equipment capacity in the workshop. Attached Figure Description
[0014] In the attached diagram: Figure 1 This is a schematic diagram of the first structure; Figure 2 Left view; Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the second structure; Figure 5 for Figure 4 Enlarged structural diagram at point B; Figure 6 for Figure 1 Front view; The components represented by the various reference numerals in the diagram are: 1. Combing machine body; 101. Feed inlet; 102. Discharge outlet; 103. Discharge belt; 2. Material collection hopper; 3. Pneumatic conveying equipment; 301. Air inlet; 302. Air outlet; 4. First air duct; 5. Feeding roller; 501. Roller body; 502. Feeding teeth; 6. Drive motor; 7. Support plate; 8. Pipe clamp; 9. Narrow side support frame; 10. Second air duct. Detailed Implementation
[0015] See Figure 1 , Figure 2 and Figure 4 As shown, a combined cashmere combing machine includes multiple combing machine bodies 1 arranged in parallel. The front and rear ends of the combing machine body 1 are respectively the inlet 101 and the outlet 102. A combing mechanism is provided in the middle of the combing machine. A material collection hopper 2 corresponding to the outlet 102 is provided below it. A pneumatic conveying device 3 is provided on the upper outer side of the combing machine body 1. The air inlet 301 of the pneumatic conveying device 3 is connected to the bottom of the material collection hopper 2 of the combing machine body 1 through a first air pipe 4. The air outlet 302 of the pneumatic conveying device 3 is connected to the inlet 101 of the adjacent combing machine body 1 through a second air pipe 10.
[0016] It should be noted that the wind-powered conveying device 3 in this embodiment can be a blower or other equipment capable of conveying cashmere. The carding machine body is existing technology, which can extract pure, straight long cashmere fibers to the maximum extent from raw, mixed cashmere raw materials, while removing various impurities as much as possible and reducing damage to the length of precious cashmere fibers.
[0017] See Figure 3 and Figure 5 As shown, a feeding unit is provided above the discharge port 102. The feeding unit includes a support plate 7, a feeding roller 5, and a drive motor 6 for driving the feeding roller 5 to rotate. In this embodiment, the discharge port 102 of the combing machine body 1 is provided with a discharge belt 103 located below the feeding roller 5. The horizontal plane where the axis of the feeding roller 5 is located is parallel to the plane where the upper end surface of the discharge belt 103 is located.
[0018] To facilitate the installation of the feeding roller 5 above the discharge belt 103 to feed the raw material into the material collection hopper 2, the feeding unit also includes a support plate 7 located on one side above the discharge belt 103. The two ends of the support plate 7 are respectively connected to the frame of the combing machine body 1. The length direction of the support plate 7 is consistent with the axial direction of the feeding roller 5, and both ends of the feeding roller 5 are rotatably connected to the support plate 7.
[0019] The support plate 7 is inclined upward from the discharge end of the discharge belt 103 towards its feed end. The upward inclination of the support plate 7 from the discharge end to the feed end provides a stable installation base for the feeding roller 5, while leaving sufficient working and observation space for the discharge belt 103 below. The pipe clamps 8 integrated on the support plate 7 provide reliable fixing points for the first air duct 4, making the pipeline layout neat and orderly, reducing the risk of failure caused by pipeline vibration or displacement, and facilitating the daily maintenance and cleaning of the equipment.
[0020] The first air duct 4 is usually quite long. To facilitate the fixing of the first air duct 4, a pipe clamp 8 is provided on the upper surface of the support plate 7. The first air duct 4, which connects the pneumatic conveying equipment 3 and the material collection hopper 2, is set on the support plate 7 through the pipe clamp 8.
[0021] See Figure 6 As shown, the installation positions of the wind power conveying device 3 and the drive motor 6 are as follows: a narrow side support frame 9 is provided on the outside of the combing machine body 1. The narrow side support frame 9 is located between two adjacent combing machine bodies 1. The wind power conveying device 3 and the drive motor 6 are both installed on the narrow side support frame 9. The drive motor 6 is located below the wind power conveying device 3.
[0022] See Figure 3 and Figure 5 As shown, the feeding roller 5 includes a roller body 501 and a plurality of flexible antistatic feeding teeth 502 disposed thereon. The length direction of the feeding teeth 502 is parallel to the axis of the roller body 501. The plurality of feeding teeth 502 are distributed along the axial direction of the roller body 501. The material of the feeding teeth 502 can be an engineering plastic material with antistatic function.
[0023] In the above structure, a material-pushing unit is provided at the discharge port 102. Its flexible and antistatic material-pushing teeth 502 can gently push the cashmere fibers on the discharge belt 103 into the material collection hopper 2, effectively preventing the fibers from accumulating or clogging at the discharge port 102. The flexible material and antistatic properties work together to minimize the entanglement, hooking and electrostatic damage to the cashmere fibers during the material-pushing process, which is conducive to maintaining the original length and structure of the fibers.
Claims
1. A combined cashmere combing machine, comprising multiple combing machine bodies (1) arranged in parallel, wherein the front and rear ends of the combing machine body (1) are respectively a feed inlet (101) and a discharge outlet (102), and a combing mechanism is provided in the middle of the combing machine, characterized in that, Below the discharge port (102) is a corresponding material collection hopper (2), and on the upper outer side of the combing machine body (1) is a pneumatic conveying device (3). The air inlet (301) of the pneumatic conveying device (3) is connected to the bottom of the material collection hopper (2) of the combing machine body (1) through the first air pipe (4), and the air outlet (302) of the pneumatic conveying device (3) is connected to the feed inlet (101) of the adjacent combing machine body (1) through the second air pipe (10). A feeding unit is provided above the discharge port (102), and the feeding unit includes a feeding roller (5) and a drive motor (6) that drives it to rotate.
2. The combined cashmere carding machine according to claim 1, characterized in that, The discharge port (102) of the combing machine body (1) is provided with a discharge belt (103) located below the feeding roller (5), and the axis of the feeding roller (5) is parallel to the plane of the upper end face of the discharge belt (103).
3. The combined cashmere carding machine according to claim 1, characterized in that, The feeding unit also includes a support plate (7) located on one side above the discharge belt (103). The two ends of the support plate (7) are connected to the frame of the combing machine body (1). The length direction of the support plate (7) is consistent with the axial direction of the feeding roller (5). Both ends of the feeding roller (5) are rotatably connected to the support plate (7).
4. A combined cashmere carding machine according to claim 3, characterized in that, The support plate (7) is inclined upward from the discharge end of the discharge belt (103) toward its feed end.
5. A combined cashmere carding machine according to claim 4, characterized in that, The upper surface of the support plate (7) is provided with a pipe clamp (8), and the first air pipe (4) connecting the wind power conveying equipment (3) and the material collection hopper (2) is set on the support plate (7) through the pipe clamp (8).
6. A combined cashmere carding machine according to claim 1, characterized in that, The combing machine body (1) is provided with a narrow side support frame (9) on the outside. The narrow side support frame (9) is located between two adjacent combing machine bodies (1). The wind power conveying equipment (3) and the drive motor (6) are both installed on the narrow side support frame (9).
7. A combined cashmere carding machine according to claim 1, characterized in that, The feeding roller (5) includes a roller body (501) and a plurality of flexible antistatic feeding teeth (502) disposed thereon. The length direction of the feeding teeth (502) is parallel to the axis of the roller body (501), and the plurality of feeding teeth (502) are distributed along the axial direction of the roller body (501).