A nylon spinning network component
Patent Information
- Application Number
- CN202522333617.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-04
AI Technical Summary
每一次单个工位的操作都伴随一次短暂的停纺,而将这些频繁、零散的停机时间累加,则汇聚成一个巨大的非生产性时间窗口,严重拉低了设备的综合运行效率
[0017]通过设置由拉杆、滑块及连接带联动的拉伸组件,通过滑槽导向,将分散的网络器整体收拢至集中工位,解决了传统设备中网络器分散固定、需逐个操作的问题,实现了将所有网络器整体拉拢至集中位置进行同步操作,从而极大地缩短了停纺时间,提升了设备运行效率与生产效率。
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Figure CN224833003U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of textile technology, and in particular to a nylon spinning network component. Background Technology
[0002] In nylon spinning production, the web-forming process is crucial. It utilizes a web-forming device to generate high-speed airflow, causing the filaments in the tow to become entangled, forming a regular web structure. This process not only improves the bundle cohesion, eliminates static electricity, and prevents fuzzing, but also lays a solid foundation for subsequent texturing and weaving processes. Therefore, the working condition and operability of the web-forming device directly determine the continuity of the entire production line and the quality stability of the final product. However, for a long time, the web-forming components on traditional nylon spinning equipment have had a significant inherent design flaw, severely restricting further improvements in production efficiency.
[0003] In traditional multi-spinning equipment layouts, spinning coilers are typically installed independently and fixedly at each spinning station, arranged linearly and dispersed along the winding frame. This layout creates a vast and discrete operating surface, leading to a series of efficiency and maintenance challenges that urgently need to be addressed. During routine operations such as changing yarn cakes, handling yarn breaks, or cleaning nozzles, operators must move back and forth along the production line, manually operating the spinning coilers at each station. Each operation at a single station is accompanied by a brief stoppage in spinning, and these frequent, scattered downtimes accumulate into a large non-productive time window, severely reducing the overall operating efficiency of the equipment. Simultaneously, frequent start-ups and shutdowns of the production system continuously interfere with yarn tension, directly jeopardizing the uniformity and stability of the final product quality. In today's increasingly competitive market and increasingly sophisticated cost control, this inefficient, discrete operating mode has become a significant bottleneck restricting the improvement of industry efficiency. Therefore, how to achieve centralized management and rapid operation of spinning coilers to improve overall operating efficiency and spinning stability is a pressing technical challenge that needs to be solved. Summary of the Invention
[0004] To address the aforementioned problems, the purpose of this invention is to provide a nylon spinning network component that enables centralized and rapid operation of multiple networkers, thereby reducing energy consumption and minimizing resource waste.
[0005] Therefore, this utility model provides a nylon spinning network component, comprising:
[0006] The support box extends in the front-to-back direction and is a hollow structure with an opening on one side.
[0007] A connecting seat is installed inside the support box and extends in the front-to-back direction. A front positioning block and a rear positioning block are fixedly provided at the front and rear ends of the connecting seat, respectively. A sliding groove is provided on the inner side of the connecting seat.
[0008] The tensioning assembly includes several sliders, pull rods passing through each slider, and several connecting strips connecting adjacent sliders. The sliders are slidably connected to the grooves. Each slider has a through hole on its surface. The pull rod passes through the through hole in each slider and is movably fixed to the connecting seat by the front positioning block and the rear positioning block. The slider located at the rearmost position is fixedly installed at the rear of the pull rod. Each slider is connected to a mesher.
[0009] In some embodiments, the tensioning assembly further includes a strong magnet, a connecting plate, and a handle. One end of the pull rod near the front positioning block is fixedly connected to the strong magnet. An O-ring is provided between the pull rod and the strong magnet. The pull rod passing through the strong magnet is fixedly connected to one side of the connecting plate. The handle is fixedly connected to the other side of the connecting plate by connecting bolts.
[0010] In some embodiments, the connection position between the handle and the connecting plate is centered at the connection position between the pull rod and the connecting plate.
[0011] In some embodiments, a spacer sleeve is provided between two adjacent sliders, and the spacer sleeve is slidably connected to the pull rod.
[0012] In some embodiments, there are two pull rods, and the two pull rods are symmetrically installed with respect to the center line of the slide.
[0013] In some embodiments, the connecting strips between the sliders are of the same length.
[0014] In some embodiments, each slider has at least one pair of grooves adapted to the slide groove, and the two sidewalls of the slide groove are respectively embedded in the grooves of each slider, so that each slider slides in cooperation with the slide groove.
[0015] In some embodiments, the network device is fixedly connected to the top of the slider by a support rod, and each slider has one network device at its top.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] By setting up a tensioning assembly consisting of a pull rod, a slider, and a connecting belt, and guiding it through a chute, the dispersed spinning units are gathered together to a centralized workstation. This solves the problem of dispersed and fixed spinning units that require individual operation in traditional equipment. It enables all spinning units to be gathered together in a centralized position for synchronous operation, thereby greatly shortening downtime and improving equipment operating efficiency and production efficiency. Attached Figure Description
[0018] Figure 1 This is a front view schematic diagram of a nylon spinning network component provided in an embodiment of this application.
[0019] Figure 2 for Figure 1 A magnified view of a portion of region I.
[0020] Figure 3 for Figure 1 A magnified view of a portion of region II.
[0021] Figure 4 This is a schematic diagram of the internal structure of a nylon spinning network component provided in an embodiment of this application.
[0022] Figure 5 The front view of the slider provided in the embodiment of this application.
[0023] Figure 6 The right view of the slider provided in an embodiment of this application.
[0024] Figure 7 A top view of the slider provided in an embodiment of this application.
[0025] Among them, 100, nylon spinning network component; 1, support box; 110, upper sealing plate; 2, pull rod; 3, front positioning block; 4, rear positioning block; 5, slider; 501, first screw hole; 502, second screw hole; 503, third through hole; 6, spacer sleeve; 7, O-ring; 8, forced magnet; 9, connecting plate; 10, connecting bolt; 11, handle; 12, slide groove; 231, groove; 13, connecting belt; 14, connecting seat; 15, support rod; 16, networker; 161, winding center line; 17, front support foot; 18, rear support foot. Detailed Implementation
[0026] To illustrate the technical content, structural features, achieved objectives, and effects of the invention in detail, the technical solutions of the embodiments of this application will be described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. In the following description, for illustrative purposes, numerous specific details are set forth to provide a detailed description of various exemplary embodiments or implementations of the invention. However, various exemplary embodiments may also be implemented without these specific details or in one or more equivalent arrangements. Furthermore, the various exemplary embodiments may differ, but are not necessarily exclusive. For example, the specific shape, construction, and characteristics of the exemplary embodiments may be used or implemented in another exemplary embodiment without departing from the inventive concept.
[0027] In the description of this application, unless otherwise stated, "a plurality of" means two or more.
[0028] The "upper" and "lower" positional relationships described in this instruction manual are respectively related to... Figure 1 The vertical positions in the text correspond to each other; the "front" in the instruction manual refers to... Figure 1 The left side in the middle, correspondingly, the "back" in the instruction manual refers to... Figure 1 The right side of the figure. Furthermore, in this application, spatial relative terms such as “below,” “under,” “below,” “down,” “above,” “above,” “higher,” and “side” (e.g., in a “sidewall”) are used to describe the relationship between one element and another (other) element as shown in the figures. Spatial relative terms are intended to include different orientations of the device in use, operation, and / or manufacture other than those depicted in the figures. For example, if the device in the figures is flipped, an element described as “below” or “under” other elements or features would then be positioned “above” said other elements or features. Therefore, the exemplary term “below” can include both above and below orientations.
[0029] This application relates to a nylon spinning network component, which, by setting up a stretching assembly, enables centralized management and rapid operation of the network device, thereby improving overall operating efficiency and spinning stability.
[0030] See details Figure 1 The nylon spinning network component 100 includes a support box 1, a connector 14 installed in the support box 1, and a tensioning assembly.
[0031] Figure 4 This is a schematic diagram of the internal structure of the nylon spinning network component 100 (left view). The support box 1 is provided with an upper sealing plate 110 that extends in the front-back direction. The support box has a hollow structure that can be used to house the stretching connector. One side of the support box 1 is open, allowing the support rod 15 and other structures in the stretching assembly to extend out of the support box.
[0032] See Figure 2 , 3 As shown in Figure 4, the connecting seat 14 is fixedly installed in the support box 1 by the front support foot 17 and the rear support foot 18. The connecting seat 14 is made of profile or channel steel and extends in the front-to-back direction. The inner side of the connecting seat 14 is provided with a sliding groove 12 for the slider 5 to slide. The front positioning block 3 and the rear positioning block 4 are fixedly installed at the front and rear ends of the connecting seat 14, respectively. The function of the front positioning block 3 and the rear positioning block 4 is to support the fixed pull rod 2 at both ends of the connecting seat 14. The pull rod 2 passes through the front positioning block 3 and the rear positioning block 4 respectively, so that the pull rod and the slider move along a fixed path in the sliding groove.
[0033] refer to Figure 1-4 As shown, the stretching assembly includes several sliders 5, pull rods 2 passing through each slider 5, several connecting strips 13 connecting adjacent sliders 5, a strong magnet 8, a connecting plate 9, and a handle 11. Each slider 5 is slidably connected to a groove 12. Each slider 5 has a through hole inside. The pull rod 2 passes through the through hole on each slider 5 and is movably fixed to the connecting seat 14 by a front positioning block 3 and a rear positioning block 4. The two sides of the slider located at the rear are fixedly installed on the rear of the pull rod 2 by multiple locking nuts. Each slider 5 is connected to a mesher 16, and the mesher 16 is fixedly connected to the slider 5 by a support rod 15. One end of the pull rod 2 near the front positioning block 3 is fixedly connected to the strong magnet. An O-ring 7 is provided between the pull rod 2 and the strong magnet for buffering and shock absorption during the stretching process. The pull rod 2 passing through the strong magnet is fixedly connected to one side of the connecting plate 9, and the handle 11 is fixedly connected to the other side of the connecting plate 9 by a connecting bolt 10.
[0034] In this embodiment, the nylon spinning network component 100 has two pull rods 2, and the two pull rods 2 are symmetrically installed with respect to the center line of the slide groove 12. The connection position of the handle 11 and the connecting plate 9 is located in the middle of the connection positions of the two pull rods 2 and the connecting plate 9, and the positions are opposite to each other, so as to maintain the force balance during the stretching process.
[0035] In this embodiment, a spacer sleeve 6 is provided between the sliders 5, and the spacer sleeve 6 is slidably connected to the pull rod 2. The function of the spacer sleeve 6 is to maintain the spacing between the multiple sliders in the converged state, ensuring that all the meshers 16 on the sliders 5 can be pulled together compactly and orderly, effectively preventing the sliders 5 from colliding or getting stuck when they converge. The multiple connecting straps 13 are of equal length. The function of the connecting straps 13 is to cause the sliders behind to drive the sliders in front to move when the pull rod 2 moves backward, and to maintain the equal spacing between the sliders.
[0036] See Figures 5-7 Each slider 5 has at least one pair of grooves 231 that are adapted to the slide groove 12. When the slider 5 is placed in the slide groove 12, the two side walls of the slide groove 12 are respectively embedded in the grooves 231 of each slider 5, so that each slider 5 slides in cooperation with the slide groove 12. One side surface of the slider 5 is provided with a first screw hole 501 that matches the width of the net device 16, for fixing it by the support rod 15. The front and rear surfaces of the slider 5 are provided with a third through hole 503 for the pull rod 2 to pass through. At least one second screw hole 502 is provided on its upper and lower sides. The second screw hole 502 is internally threaded with a screw. The end of the connecting band 13 is wrapped around the screw for fixation, or the screw passes through the connecting band and is fixed to the slider 5. The length of the connecting band 13 between each slider 5 is fixed, thereby ensuring that all sliders move synchronously under the drive of the pull rod.
[0037] In this embodiment, the handle 11 is a star-shaped handle. Its unique multi-spoke star-shaped structure provides the operator with a maximized gripping area and anti-slip pressure points, ensuring that the pushing and pulling action is effortless, stable and reliable when overcoming the magnetic attraction and mechanical friction.
[0038] In this embodiment, the nylon spinning network component 100 distributes nylon yarn produced by the nylon spinning equipment to each spinning position via the winding center line 161 of the networker 16.
[0039] In this embodiment, the yarn replacement process of the nylon spinning network component 100 is as follows: When the textile machine is working normally, the strong magnet attracts the front positioning block to fix the pull rod; when it is necessary to replace the yarn or perform maintenance, the operator pulls the handle 11 outward, and needs to overcome the attraction of the strong magnet to pull out the pull rod, and drives all the sliders 5 to move synchronously along the slide groove 12 through the pull rod 2. The slider at the end of the pull rod 2 moves forward with the pull rod, while the other sliders slide relative to the pull rod, so that the last slider pushes the sliders in front to gather forward. The sliders are kept at a fixed interval by the spacer sleeve 6 to ensure that they are arranged in an orderly manner and do not interfere with each other when they are gathered in the centralized operation area. At this time, the operator can conveniently perform centralized operation on multiple networkers 16 in this compact space. After the operation is completed, a pushing force is applied to push the handle 11 back inward until the strong magnet attracts the front positioning block. Since all the sliders are connected to each other by the connecting straps 13 of equal length, and the end slider is fixed to the pull rod 2, when the end slider moves backward, it pulls the slider in front to move backward through the connecting strap. The entire assembly is then precisely and synchronously reset to its working position at each spinning station, thereby significantly reducing downtime and improving maintenance efficiency.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope. The scope of protection of the present invention is defined by the appended claims, specification, and their equivalents.
Claims
1. A nylon spinning network component, characterized in that, include: The support box extends in the front-to-back direction and is a hollow structure with an opening on one side. A connecting seat is installed inside the support box and extends in the front-to-back direction. A front positioning block and a rear positioning block are fixedly provided at the front and rear ends of the connecting seat, respectively. A sliding groove is provided on the inner side of the connecting seat. The tensioning assembly includes several sliders, pull rods passing through each slider, and several connecting strips connecting adjacent sliders. The sliders are slidably connected to the grooves. Each slider has a through hole on its surface. The pull rod passes through the through hole in each slider and is movably fixed to the connecting seat by the front positioning block and the rear positioning block. The slider located at the rearmost position is fixedly installed at the rear of the pull rod. Each slider is connected to a mesher.
2. The nylon spinning network component according to claim 1, characterized in that, The tensioning assembly also includes a strong magnet, a connecting plate, and a handle. One end of the pull rod near the front positioning block is fixedly connected to the strong magnet. An O-ring is provided between the pull rod and the strong magnet. The pull rod passing through the strong magnet is fixedly connected to one side of the connecting plate. The handle is fixedly connected to the other side of the connecting plate by connecting bolts.
3. The nylon spinning network component according to claim 2, characterized in that, The connection position between the handle and the connecting plate is centered at the connection position between the pull rod and the connecting plate.
4. The nylon spinning network component according to claim 1, characterized in that, A spacer sleeve is provided between two adjacent sliders, and the spacer sleeve is slidably connected to the pull rod.
5. The nylon spinning network component according to claim 1, characterized in that, The pull rod has two parts, and the two pull rods are installed symmetrically with respect to the center line of the slide.
6. The nylon spinning network component according to claim 1, characterized in that, The connecting strips between each slider are of the same length.
7. The nylon spinning network component according to claim 1, characterized in that, Each slider has at least one pair of grooves adapted to the slide groove, and the two sidewalls of the slide groove are respectively embedded in the grooves of each slider, so that each slider slides in cooperation with the slide groove.
8. The nylon spinning network component according to claim 1, characterized in that, The network device is fixedly connected to the top of the slider via a support rod, and there is one network device on the top of each slider.