A full cotton creped terry cloth

Abstract

The utility model discloses a cotton full crepe bubble cloth includes the cloth body that is woven by full cotton yarn through double warp beam, and the cloth body has periodic arrangement of plain weave area and crepe weave area along the warp direction, the plain weave area is the plain weave structure of one above one interweave, and the crepe weave area is formed by the complex arrangement of the long and short floating long line, and the warp direction organization point of crepe weave area does not exceed two, and the weft direction organization point does not exceed three, and part of warp direction organization point or part of weft direction organization point forms opposite organization. The bubble cloth adopts the two area alternate structure design of full cotton, and the plain weave area provides stable support for the crepe weave area, and the crepe weave area is little, and the structure is loose, and forms the three -dimensional full "crepe bubble" shape, and gives the cloth surface unique bubble shape and rich level, satisfies the diversified vision and touch feeling demand. The bubble cloth has good structure uniformity and stability, retains the natural characteristics of full cotton material breathability, moisture absorption, skin, cloth surface soft no stiff feeling, and it is not easy to deform after washing.

Description

Technical Field

[0001] This utility model relates to the field of textile fabric technology, specifically to a cotton crepe bubble fabric. Background Technology

[0002] Seerskin fabric, with its unique appearance and textured feel, has been widely used in casual wear, home furnishings, and other fields. In existing technologies, the bubble-forming principle of seerskin fabric mainly relies on changes in a single weave structure or differences in yarn shrinkage. For example, patent CN108611737A discloses a high-count cotton seerskin fabric and its processing method. This fabric uses a structure of alternating plain weave and openwork weave, creating a bubble effect by controlling the feed amount of the two warp yarns. However, this type of solution suffers from a single weave structure, resulting in overly regular bubble shapes and a lack of natural layering. Another common approach is the production process of a Tencel cotton-polyester stretch seerskin fabric disclosed in patent CN107974753A. This involves adding ordinary weft and elastic weft to create a weft-shaped bubble fabric. However, because it uses non-cotton components covered with polyester and spandex yarns, it affects the natural characteristics of the cotton fabric. Furthermore, existing technologies often use fixed parameters for weaving tension control, failing to differentiate adjustments for different weave structure areas, resulting in poor bubble size uniformity and easy deformation after washing.

[0003] Currently, in the weaving stage, existing all-cotton bubble fabrics typically form bubbles naturally through the tension difference between warp and weft yarns and the design of the weave structure, requiring no complex post-processing and making the process relatively simple. However, this process also results in bubbles with uniform shapes and a lack of depth, and the bubbles have poor stability, easily deforming or disappearing after washing.

[0004] To address the aforementioned issues, those skilled in the art have conducted some research and improvements. For example, adjusting the bubble shape by changing the yarn twist or the combination of coarse and fine yarns has yielded unsatisfactory results; other methods employ special finishing processes to enhance bubble stability, but this not only increases production costs but also suffers from poor production stability. Therefore, developing a 100% cotton crepe bubble fabric with a unique bubble shape and good stability is of great significance. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a 100% cotton crepe bubble fabric. This bubble fabric adopts an innovative double-zone alternating structure design woven from 100% cotton material. Its bubble shape is unique and rich in layers, which can meet diverse visual and tactile needs. It also has good structural uniformity and stability, while retaining the natural properties of 100% cotton material such as breathability, moisture absorption and skin-friendly. The fabric surface is soft and not stiff, and it is not easy to deform after washing.

[0006] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a 100% cotton crepe bubble fabric, comprising a fabric body woven from 100% cotton yarn through a double warp beam, wherein the fabric body has a plain weave area and a crepe weave area arranged periodically along the warp direction, wherein the plain weave area is a plain weave structure with one upper and one lower interlacing, and the crepe weave area is composed of floats of varying lengths arranged in an intricate pattern, wherein the warp weave points of the crepe weave area do not exceed two, the weft weave points do not exceed three, and some of the warp weave points or some of the weft weave points form opposite weaves.

[0007] This invention employs an innovative dual-zone alternating structure design woven from 100% cotton. The plain weave zone features a tightly interwoven plain weave structure, providing stable support for the crepe weave zone. The crepe weave zone is composed of intricately arranged floats of varying lengths, with no more than two warp points and no more than three weft points. Some warp or weft points form opposite weaves, creating a random crepe effect. This area has fewer interlacing points and a looser structure, allowing for the formation of a three-dimensional, full "crepe bubble" shape. This bubble fabric not only boasts unique bubble shapes and rich layers, satisfying diverse visual and tactile needs, but also possesses excellent structural uniformity and stability. Simultaneously, it retains the breathable, moisture-wicking, and skin-friendly natural properties of 100% cotton, resulting in a soft and non-stiff fabric surface.

[0008] Preferably, the plain weave area uses high-twist A warp yarns, and the crepe fabric area uses conventional-twist B warp yarns, with an arrangement ratio of A warp yarns to B warp yarns of 1:2. By differentiating the warp yarn twist and arrangement ratio between the two areas, the effect of alternating and evenly distributing the plain weave area and the crepe fabric area can be achieved, avoiding the concentrated or sparse bubble texture.

[0009] As a further preferred option, the A warp yarn is a 60-90 s tightly spun all-cotton Z-direction high-twist yarn with a twist of 1500-1900 twists / meter, which is 30% higher than the conventional twist. The crepe weave area uses a 30-50 s all-cotton B warp yarn. The weft yarn is a 50-70 s low-twist Siro-spun all-cotton yarn with a twist of 900-1050 twists / meter. The high twist of the A warp yarn makes the yarns interweave tightly, forming a stable and dense plain weave base area. Combined with the B warp yarns of different thicknesses and the fluffy characteristics of the low-twist Siro-spun all-cotton yarn, a differentiated combination of "high twist - conventional warp yarn + low twist weft yarn" is formed. This ensures the tight stability of the plain weave base area and fills the space in the crepe weave area, amplifying the bubbling effect caused by the difference in tightness between the two areas, avoiding concentrated or sparse bubble texture. At the same time, the low-twist Siro-spun all-cotton yarn can improve the yarn toughness and reduce the risk of yarn breakage during weaving.

[0010] Preferably, the warp feed rate in the plain weave zone is 20-25% lower than that in the crepe weave zone. This precise difference in warp feed rate compensates for the changes in weaving structure caused by differences in yarn tension, ensuring that the interlacing density of the plain weave zone and the crepe weave zone remains stable within a preset range.

[0011] Compared with existing technologies, this utility model has the following advantages: This utility model's all-cotton crepe bubble fabric adopts an innovative double-zone alternating structure design woven from all-cotton material. It includes plain weave zones and crepe weave zones arranged periodically along the warp direction. The plain weave zones provide stable support for the crepe weave zones, while the crepe weave zones have fewer interlacing points and a looser structure, forming a three-dimensional, full "crepe bubble" shape. This gives the fabric a unique bubble shape and rich layers, satisfying diverse visual and tactile needs. Furthermore, this bubble fabric possesses good structural uniformity and stability, while retaining the breathable, moisture-wicking, and skin-friendly natural properties of all-cotton material. The fabric surface is soft and not stiff, and it is not easily deformed after washing. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the distribution structure of warp and weft weft points in Examples 1 and 2; Figure 1 In the diagram, a to p are weft yarns, 1 to 6 are warp yarns (A), and 7 to 18 are warp yarns (B). Detailed Implementation

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. The yarn raw materials, structures, and equipment not specified in the present invention all employ conventional techniques in the art.

[0014] Example 1's all-cotton crepe bubble fabric includes a fabric body woven from 100% cotton yarn through a double warp beam. The fabric body has plain weave areas and crepe weave areas arranged periodically along the warp direction. The plain weave area is a plain weave structure with one up and one down interlacing. The crepe weave area is composed of floats of varying lengths arranged in an intricate pattern. The warp weave points in the crepe weave area do not exceed two, and the weft weave points do not exceed three. Furthermore, some warp weave points or some weft weave points form opposite weave structures.

[0015] The plain weave area uses high-twist A warp yarns, while the crepe weave area uses conventional-twist B warp yarns, with an A warp yarn to B warp yarn ratio of 1:2. Specifically, in this embodiment, the A warp yarn is a 60-s compact spun cotton Z-direction high-twist yarn with a twist of 1500 twists / meter; the crepe weave area uses 30-s cotton B warp yarns; and the weft yarn is a 50-s low-twist Siro spun cotton yarn with a twist of 900 twists / meter.

[0016] The above warp yarns A, B, and weft yarns are arranged as follows: Figure 1The distributed structure shown is woven on a double-warp rapier loom equipped with an independent drive system. The warp tension of the first warp beam (controlling warp A) is set to 33 cN to ensure tight interweaving of warp and weft yarns in the plain weave area. The warp tension of the second warp beam (controlling warp B) is set to 25 cN to keep warp B in a naturally relaxed state, adapting to the loose structure requirements of the crepe fabric area. Through electronic proportional warp feeding technology, the warp feed of the first warp beam (plain weave area) is set to be 25% lower than that of the second warp beam (crepe fabric area). After weaving, the fabric is finished using conventional processes to obtain the all-cotton crepe bubble fabric of Example 1.

[0017] Example 2's all-cotton crepe bubble fabric includes a fabric body woven from 100% cotton yarn through a double warp beam. The fabric body has plain weave areas and crepe weave areas arranged periodically along the warp direction. The plain weave area is a plain weave structure with one up and one down interlacing. The crepe weave area is composed of floats of varying lengths arranged in an intricate pattern. The warp weave points in the crepe weave area do not exceed two, and the weft weave points do not exceed three. Furthermore, some warp weave points or some weft weave points form opposite weave structures.

[0018] The plain weave area uses high-twist A warp yarns, while the crepe weave area uses conventional-twist B warp yarns, with an A warp yarn to B warp yarn ratio of 1:2. Specifically, in this embodiment, the A warp yarn is a 90s compact spun cotton Z-direction high-twist yarn with a twist of 1900 twists / meter; the crepe weave area uses 50s cotton B warp yarns; and the weft yarn is a 70s low-twist Siro spun cotton yarn with a twist of 1050 twists / meter.

[0019] The above warp yarns A, B, and weft yarns are arranged as follows: Figure 1 The distributed structure shown is woven on a double-warp rapier loom equipped with an independent drive system. The warp tension of the first warp beam (controlling warp A) is set to 28 cN to ensure tight interweaving of warp and weft yarns in the plain weave area. The warp tension of the second warp beam (controlling warp B) is set to 20 cN to keep warp B in a naturally relaxed state, adapting to the loose structure requirements of the crepe fabric area. Through electronic proportional warp feeding technology, the warp feed amount of the first warp beam (plain weave area) is set to be 20% lower than that of the second warp beam (crepe fabric area). After weaving, the fabric is finished using conventional processes to obtain the all-cotton crepe bubble fabric of Example 2.

[0020] The bubble fabrics of Examples 1 and 2 above have unique bubble shapes and rich layers, satisfying diverse visual and tactile needs. They also have good structural uniformity and stability, and retain the natural properties of cotton material, such as breathability, moisture absorption, and skin-friendliness. The fabric surface is soft and not stiff, and it is not easily deformed after washing.

Claims

1. A type of all-cotton crepe bubble fabric, characterized in that, The fabric includes a fabric body woven from 100% cotton yarn through a double warp beam. The fabric body has plain weave areas and crepe weave areas arranged periodically along the warp direction. The plain weave areas are plain weave structures with one over and one under interlaced pattern. The crepe weave areas are composed of floats of varying lengths arranged in an intricate pattern. The crepe weave areas have no more than two warp weave points and no more than three weft weave points, and some warp weave points or some weft weave points form opposite weaves.

2. The all-cotton crepe bubble fabric according to claim 1, characterized in that, The plain weave area uses high-twist A warp yarns, and the crepe weave area uses conventional-twist B warp yarns. The ratio of A warp yarns to B warp yarns is 1:

2.

3. The all-cotton crepe bubble fabric according to claim 2, characterized in that, The A warp yarn is a 60-90 s compact spun cotton Z-direction high-twist yarn with a twist of 1500-1900 twists / meter; the crepe fabric structure area uses a 30-50 s cotton B warp yarn; the weft yarn of the fabric body is a 50-70 s low-twist Siro spun cotton yarn with a twist of 900-1050 twists / meter.

4. The all-cotton crepe bubble fabric according to claim 1, characterized in that, The warp feed rate in the plain weave zone is 20-25% lower than that in the crepe fabric weave zone.

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