Embroidery machine with automatic material receiving function

CN224833155UActive Publication Date: 2026-10-09TIANJIN YUANHANG IND & TRADE DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202522120596.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-01
Publication Date
2026-10-09
Estimated Expiration
2035-10-01

AI Technical Summary

Technical Problem

[0003]现有的绣花机在使用时存在以下弊端:绣花机在进行刺绣加工过程中,为了保证图案的成型质量,一般采用托板对布料进行固定,将布料表面待绣区域固定在托板中心以保持其绣花过程中的稳定,在完成绣花后,需要人工将托板取出并松开紧固件将刺绣完成的布料取下,这一过程繁琐且耗时,为此,我们提出带自动收料功能的送布绣花机

Benefits of technology

[0012]与现有技术相比,本实用新型具有如下有益效果:机架顶部设有绣花机主体对布料进行绣花处理,采用托板结构进行布料的固定和输送,待加工的布料通过压板固定,使得刺绣区域位于托板顶部中间位置,将固定有布料的托板置于机架顶部同时推板与托板端部贴合,在推动组件的作用下移动至加工位置,当机架侧边的监测组件监测到托板位置到位后停止推移,此时绣花机主机运行进行绣花,绣花完成后推板继续推移托板,压轮会先接触斜板的底端并在托板的继续移动过程中向斜板的翘起端移动,使得斜板被压平,压板打开,电机A运行带动拨杆的转动,当压板失去对布料的定位后拨杆在接触布料时会将布料抽出并在运动至收料槽位置时使其排出,完成自动的收料处理,同时托板继续移动,其顶部两侧的斜板远离压轮后在扭簧作用下自动复位,通过收料机构,能够自动对加工后的布料进行松夹和排料处理,无需人工手动操作,减少人工劳动量,提高收料效率;机架内部一侧内嵌有安装座,安装座内部的丝杆与机架外部的电机B相连接,电机B采用伺服电机,在进行布料绣花处理过程中,根据刺绣耗时控制电机B的运行,其运行时带动丝杆的转动,进而通过安装座带动推板的移动,推板推移托板进而带动布料的移动,由推板将托板推至加工区域,完成加工后再由推板推至收料区域,收料后推板复位,放入新的托板即可。

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Abstract

The utility model discloses embroidery machine with automatic material collection function, including frame, still including embroidery machine host computer and material collection mechanism, embroidery machine host computer sets up at frame top and is provided with material collection mechanism at frame top, material collection mechanism includes material collection groove, batten, mounting bracket, inclined plate, torsional spring, connecting rod, pressboard, fixed frame, motor A, shift lever, fixed plate and pressure roller, the material collection groove is seted up in the frame inside and is close to material discharge end position, the frame top is overlapped with batten, and the batten is pushed after embroidery, and the pressure roller will contact the bottom end of inclined plate first and moves to the warping end of inclined plate in the continuous moving process of batten, so that the inclined plate is pressed flat, when the pressboard loses the positioning of cloth, the shift lever will draw out the cloth when contacting the cloth and make it discharge when moving to the material collection groove position, complete automatic material collection processing, can automatically carry out loose clamp and discharge treatment to the cloth after processing, need not manual operation, reduce manual labor, improve material collection efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of fabric feeding embroidery machines, and in particular to a fabric feeding embroidery machine with an automatic material receiving function. Background Technology

[0002] Embroidery machines, also known as embroidery machines, are mechanical devices used to automatically embroider patterns on textiles. They are widely used in the production and personalized customization of clothing, home textiles, shoes and hats, etc. They can automatically transform the input pattern into a pattern and control the embroidery needle to embroider the corresponding pattern on the fabric.

[0003] Existing embroidery machines have the following drawbacks: During the embroidery process, in order to ensure the quality of the pattern, a tray is generally used to fix the fabric. The area to be embroidered on the surface of the fabric is fixed in the center of the tray to maintain stability during the embroidery process. After the embroidery is completed, the tray needs to be removed manually and the fasteners loosened to remove the embroidered fabric. This process is cumbersome and time-consuming. Therefore, we propose a fabric feeding embroidery machine with an automatic material receiving function. Utility Model Content

[0004] The main purpose of this utility model is to provide a fabric feeding embroidery machine with automatic material receiving function. Through the material receiving mechanism set on the top of the machine frame, the embroidered fabric can be automatically detached and discharged, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An embroidery machine with automatic material receiving function includes a frame, an embroidery machine main unit, and a material receiving mechanism. The embroidery machine main unit is located on top of the frame, and the material receiving mechanism is located on top of the frame. The material receiving mechanism includes a material receiving trough, a tray, a mounting frame, an inclined plate, a torsion spring, a connecting rod, a pressure plate, a fixed frame, motor A, a lever, a fixed plate, and a pressure roller. The material receiving trough is located inside the frame near the material discharge end. A tray is attached to the top of the frame. Mounting frames are fixedly connected to both sides of the top of the tray, and inclined plates are movably connected to the mounting frames via rotating shafts. A torsion spring is installed at the connection between the inclined plate and the fixed frame. A pressure plate is fixed to the side of the inclined plate facing the center of the tray via a connecting rod. A fixed frame is located on the top of the frame near the material receiving trough. Motor A is installed on the side of the fixed frame, and levers are installed at intervals on the power output end of motor A via a transmission shaft. A fixed plate is installed on the top of the frame between the fixed frame and the embroidery machine main unit, and a pressure roller is installed on the surface of the fixed plate facing the inclined plate.

[0007] Furthermore, a horizontal through slot is provided inside the frame, and a motor B is horizontally mounted at the end of the frame. A mounting base is embedded inside the through slot on one side of the frame, and a lead screw is installed inside the mounting base. The power output end of motor B is connected to the lead screw. A slide is connected to the outer periphery of the lead screw via a nut. A connecting plate located inside the frame is horizontally mounted on the top of the slide, and push plates are fixed at both ends of the connecting plate. A mounting base is embedded on one side of the frame, and the lead screw inside the mounting base is connected to motor B outside the frame. Motor B is a servo motor. During the fabric embroidery process, the operation of motor B is controlled according to the embroidery time. Its operation drives the rotation of the lead screw, which in turn drives the push plate to move via the mounting base. The push plate pushes the tray, thereby moving the fabric. The push plate pushes the tray to the processing area, and after processing, it pushes it to the receiving area. After receiving, the push plate resets, and a new tray is placed in.

[0008] Furthermore, guide rails are horizontally fixedly connected to the top of the frame on both sides of the receiving trough, and guide grooves corresponding to the positions of the guide rails are opened on both sides of the bottom of the pallet; the cooperation of the guide rails and guide grooves plays a limiting and guiding role in the movement of the pallet.

[0009] Furthermore, the end of the lever furthest from the power output end of motor A is covered with a rubber sleeve; the lever contacts the fabric through the rubber sleeve at its end, which can prevent damage to the fabric during the take-up process.

[0010] Furthermore, the inclined plate is lower on the side facing the receiving trough, and the bottom of the pressure roller corresponds to the lower end of the inclined plate; the two sides of the inclined plate are at different heights and the lower end corresponds to the position of the pressure roller, ensuring that the pressure roller can press the inclined plate.

[0011] Furthermore, the top of each push plate extends to the outside of the frame and fits against the side of the tray; the horizontal movement of the tray is controlled by the push plate.

[0012] Compared with the prior art, this utility model has the following beneficial effects: The main body of the embroidery machine is set at the top of the frame to embroider the fabric. A tray structure is used to fix and transport the fabric. The fabric to be processed is fixed by the pressure plate, so that the embroidery area is located in the middle of the top of the tray. The tray with the fixed fabric is placed on the top of the frame, and the push plate is attached to the end of the tray. Under the action of the pushing component, it moves to the processing position. When the monitoring component on the side of the frame detects that the tray is in place, it stops pushing. At this time, the main body of the embroidery machine runs to perform embroidery. After the embroidery is completed, the push plate continues to push the tray. The pressure roller will first contact the bottom end of the inclined plate and move towards the raised end of the inclined plate during the continued movement of the tray, so that the inclined plate is flattened. The pressure plate opens, and the motor A runs to drive the rotation of the lever. When the pressure plate loses its positioning of the fabric, the lever will pull the fabric out when it contacts the fabric. When the material moves to the receiving trough, it is discharged, completing the automatic receiving process. At the same time, the tray continues to move, and the inclined plates on both sides of its top move away from the pressure roller and automatically reset under the action of the torsion spring. Through the receiving mechanism, the processed fabric can be automatically loosened and discharged without manual operation, reducing manual labor and improving receiving efficiency. An installation base is embedded in one side of the frame. The screw inside the installation base is connected to motor B outside the frame. Motor B is a servo motor. During the fabric embroidery process, the operation of motor B is controlled according to the embroidery time. When it runs, it drives the rotation of the screw, which in turn drives the push plate to move through the installation base. The push plate pushes the tray, which in turn drives the fabric to move. The push plate pushes the tray to the processing area. After processing, the push plate pushes the tray to the receiving area. After receiving, the push plate resets and a new tray can be placed in. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the fabric feeding embroidery machine with automatic material receiving function according to this utility model.

[0014] Figure 2 This is a schematic diagram of the top clamping assembly of the fabric feeding embroidery machine with automatic material receiving function according to this utility model.

[0015] Figure 3 This is a schematic diagram of the internal structure of the fixed frame and the surface structure of the fixed plate of the fabric feeding embroidery machine with automatic material receiving function according to this utility model.

[0016] Figure 4 This is a schematic diagram of the mounting base and push plate structure of the fabric feeding embroidery machine with automatic material receiving function according to this utility model.

[0017] In the diagram: 1. Frame; 2. Embroidery machine main unit; 3. Material receiving mechanism; 301. Material receiving trough; 302. Guide rail; 303. Support plate; 304. Guide groove; 305. Mounting frame; 306. Inclined plate; 307. Torsion spring; 308. Connecting rod; 309. Pressure plate; 310. Fixing frame; 311. Motor A; 312. Lever; 313. Rubber sleeve; 314. Fixing plate; 315. Pressure roller; 4. Through groove; 401. Motor B; 402. Mounting base; 403. Lead screw; 404. Slide; 405. Connecting plate; 406. Push plate. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] like Figure 1-4 As shown, the fabric feeding embroidery machine with automatic material receiving function includes a frame 1, an embroidery machine main unit 2, and a material receiving mechanism 3. The embroidery machine main unit 2 is located on top of the frame 1, and the material receiving mechanism 3 is located on top of the frame 1. The material receiving mechanism 3 includes a material receiving trough 301, a support plate 303, a mounting frame 305, an inclined plate 306, a torsion spring 307, a connecting rod 308, a pressure plate 309, a fixing frame 310, a motor A311, a lever 312, a fixing plate 314, and a pressure roller 315. The material receiving trough 301 is located inside the frame 1 near the material discharge end. The support plate 303 overlaps the top of the frame 1, and mounting frames 305 are fixedly connected to both sides of the top of the support plate 303. 5. The mounting frame 305 is movably connected to the inclined plate 306 via a rotating shaft. A torsion spring 307 is installed at the connection between the inclined plate 306 and the fixed frame 310. A pressure plate 309 is fixed to the side of the inclined plate 306 facing the center of the support plate 303 via a connecting rod 308. A fixed frame 310 is provided at the top of the frame 1 near the receiving trough 301. A motor A311 is installed on the side of the fixed frame 310, and a lever 312 is installed at intervals at the power output end of the motor A311 via a transmission shaft. A fixed plate 314 is installed at the top of the frame 1 between the fixed frame 310 and the embroidery machine main unit 2, and a pressure roller 315 is installed on the side of the fixed plate 314 facing the inclined plate 306.

[0020] The frame 1 has a horizontally oriented through slot 4 inside. A motor B401 is horizontally mounted at one end of the frame 1. A mounting base 402 is embedded inside the frame 1 on one side of the through slot 4, and a lead screw 403 is installed inside the mounting base 402. The power output end of the motor B401 is connected to the lead screw 403. A slide 404 is connected to the outer periphery of the lead screw 403 by a nut. A connecting plate 405 located inside the frame 1 is horizontally mounted on the top of the slide 404, and push plates 406 are fixed at both ends of the connecting plate 405. The mounting base 402 is embedded in one side of the frame 1. The lead screw 403 inside the mounting base 402 is connected to the motor B401 outside the frame 1. The motor B401 is a servo motor. During the fabric embroidery process, the operation of the motor B401 is controlled according to the embroidery time. When it runs, it drives the lead screw 403 to rotate, which in turn drives the push plate 406 to move through the mounting base 402. The push plate 406 pushes the tray 303, which in turn drives the fabric to move. The push plate 406 pushes the tray 303 to the processing area. After the processing is completed, the push plate 406 pushes it to the receiving area. After receiving the fabric, the push plate 406 resets and a new tray 303 can be placed in.

[0021] The top of the frame 1 is horizontally fixedly connected to guide rails 302 on both sides of the receiving trough 301, and the bottom of the pallet 303 is provided with guide grooves 304 on both sides corresponding to the positions of the guide rails 302; the cooperation of the guide rails 302 and the guide grooves 304 plays a limiting and guiding role in the movement of the pallet 303.

[0022] The lever 312 is covered with a rubber sleeve 313 at the end away from the power output end of the motor A311. The inclined plate 306 is lower on the side facing the receiving trough 301. The bottom of the pressure roller 315 corresponds to the lower end of the inclined plate 306. The lever 312 contacts the fabric through the rubber sleeve 313 at its end, which can avoid damage to the fabric during the receiving process. The inclined plate 306 has different heights on both sides and the lower end corresponds to the position of the pressure roller 315, ensuring that the pressure roller 315 can press the inclined plate 306.

[0023] The top of each push plate 406 extends to the outside of the frame 1 and fits against the side of the pallet 303; the horizontal movement of the pallet 303 is controlled by the push plate 406.

[0024] It should be noted that this utility model is a fabric feeding embroidery machine with an automatic material receiving function. In use, the main body of the embroidery machine is located at the top of the frame 1 to embroider the fabric. A tray 303 structure is used to fix and transport the fabric. The fabric to be processed is fixed by a pressure plate 309, so that the embroidery area is located in the middle of the top of the tray 303. The tray 303 with the fixed fabric is placed on the top of the frame 1, and the push plate 406 is attached to the end of the tray 303. Under the action of the pushing component, it moves to the processing position. When the side of the frame 1... After the monitoring component detects that the support plate 303 is in position, it stops pushing. At this time, the embroidery machine host 2 starts embroidery. After the embroidery is completed, the push plate 406 continues to push the support plate 303. The pressure roller 315 will first contact the bottom end of the inclined plate 306 and move towards the raised end of the inclined plate 306 during the continued movement of the support plate 303, so that the inclined plate 306 is flattened. The pressure plate 309 opens, and the motor A311 runs to drive the rotation of the lever 312. When the pressure plate 309 loses its positioning of the fabric, the lever 312 will push the fabric when it contacts it. The material is pulled out and discharged when it moves to the receiving trough 301, completing the automatic material receiving process. At the same time, the pallet 303 continues to move, and the inclined plates 306 on both sides of its top move away from the pressure roller 315 and automatically reset under the action of the torsion spring 307. Through the receiving mechanism 3, the processed fabric can be automatically loosened and discharged without manual operation, reducing manual labor and improving material receiving efficiency. A mounting base 402 is embedded in one side of the frame 1. The lead screw 403 inside the mounting base 402 is connected to the motor B outside the frame 1. Connected to 401, motor B401 is a servo motor. During the fabric embroidery process, the operation of motor B401 is controlled according to the embroidery time. When it runs, it drives the rotation of the lead screw 403, which in turn drives the movement of the push plate 406 through the mounting base 402. The push plate 406 pushes the tray 303, which in turn drives the movement of the fabric. The push plate 406 pushes the tray 303 to the processing area. After processing is completed, the push plate 406 pushes it to the receiving area. After receiving the fabric, the push plate 406 resets and a new tray 303 can be placed in.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fabric feeding embroidery machine with automatic material receiving function, comprising a frame (1), characterized in that, It also includes an embroidery machine main unit (2) and a material receiving mechanism (3). The embroidery machine main unit (2) is located on the top of the frame (1), and the material receiving mechanism (3) is located on the top of the frame (1). The material receiving mechanism (3) includes a material receiving trough (301), a support plate (303), a mounting frame (305), an inclined plate (306), a torsion spring (307), a connecting rod (308), a pressure plate (309), a fixing frame (310), a motor A (311), a lever (312), a fixing plate (314), and a pressure roller (315). The material receiving trough (301) is located inside the frame (1) near the material discharge end. The support plate (303) is attached to the top of the frame (1). The mounting frames (305) are fixedly connected to both sides of the top of the support plate (303). An inclined plate (306) is movably connected via a rotating shaft. A torsion spring (307) is installed at the connection between the inclined plate (306) and the fixed frame (310). A pressure plate (309) is fixed to the side of the inclined plate (306) facing the center of the support plate (303) via a connecting rod (308). A fixed frame (310) is provided at the top of the frame (1) near the receiving trough (301). A motor A (311) is installed on the side of the fixed frame (310), and a lever (312) is installed at intervals at the power output end of the motor A (311) via a transmission shaft. A fixed plate (314) is installed at the top of the frame (1) between the fixed frame (310) and the embroidery machine main unit (2), and a pressure roller (315) is installed on the surface of the fixed plate (314) facing the inclined plate (306).

2. The fabric feeding embroidery machine with automatic material receiving function according to claim 1, characterized in that: The frame (1) has a horizontally oriented through slot (4) inside. A motor B (401) is horizontally mounted at the end of the frame (1). A mounting base (402) is embedded inside the frame (1) on one side of the through slot (4), and a lead screw (403) is installed inside the mounting base (402). The power output end of the motor B (401) is connected to the lead screw (403). A slide (404) is connected to the outer periphery of the lead screw (403) by a nut. A connecting plate (405) located inside the frame (1) is horizontally mounted on the top of the slide (404), and push plates (406) are fixed at both ends of the connecting plate (405).

3. The fabric feeding embroidery machine with automatic material receiving function according to claim 1, characterized in that: The top of the frame (1) is fixedly connected to guide rails (302) in the horizontal direction on both sides of the receiving trough (301), and the bottom sides of the pallet (303) are provided with guide grooves (304) corresponding to the positions of the guide rails (302).

4. The fabric feeding embroidery machine with automatic material receiving function according to claim 1, characterized in that: The end of the lever (312) away from the power output end of motor A (311) is covered with a rubber sleeve (313).

5. The fabric feeding embroidery machine with automatic material receiving function according to claim 1, characterized in that: The inclined plate (306) is lower in height on the side facing the receiving trough (301), and the bottom of the pressure roller (315) corresponds to the lower end of the inclined plate (306).

6. The fabric feeding embroidery machine with automatic material receiving function according to claim 2, characterized in that: The top of each push plate (406) extends to the outside of the frame (1) and fits against the side of the tray (303).