A sectional high-quality printing and dyeing textile fabric printing and dyeing equipment

Abstract

The utility model relates to textile printing and dyeing technical field, concretely discloses a sectional type high -quality printing and dyeing textile cloth's printing and dyeing equipment, including printing and dyeing box, still include: printing and dyeing subassembly, printing and dyeing subassembly sets up on printing and dyeing box, printing and dyeing subassembly is used for printing and dyeing to textile cloth, the utility model discloses through printing and dyeing subassembly, can be to textile cloth guiding, make textile cloth steady operation, in turn through three dyeing cavities, printing and dyeing to textile cloth, through the regulation component, can be aimed at different kinds of textile cloth, the dyeing temperature in three dyeing cavities respectively carries out the regulation, and through detection component, can be while printing and dyeing to textile cloth, automatically detects the thickness of textile cloth, and according to the textile cloth thickness detected, through the automatic regulation of regulation component, further adjusts the dyeing temperature in dyeing cavity, to adjust dyeing temperature according to textile cloth thickness self -adaptation, prevents dyeing temperature too high or too low, and influences the dyeing effect and dyeing stability to textile cloth.

Description

Technical Field

[0001] This utility model relates to the field of textile dyeing technology, specifically a segmented high-quality textile dyeing equipment. Background Technology

[0002] Dyeing and printing is a comprehensive process of physical and chemical treatment of textiles, such as adding patterns and designs to textiles, changing the color of textiles, and related pretreatment processes. By causing physical or chemical changes between dyes and fibers, textiles will have a certain color and luster.

[0003] In the dyeing and printing process of textiles, the textiles are usually guided by guide rollers through each dyeing chamber to complete the dyeing process. However, there are many types of textiles, and existing equipment usually operates according to fixed process parameters. It is not possible to dynamically adjust the dyeing temperature according to the actual thickness of the textiles entering the equipment. For example, if the temperature is too low when processing thicker textiles, the dye will not be able to penetrate fully. If the temperature is too high when processing thinner textiles, it will easily cause fiber damage, excessive color, or even wrinkling and deformation, thus affecting the dyeing effect and dyeing stability of the textiles. Therefore, we propose a segmented high-quality textile dyeing and printing equipment. Utility Model Content

[0004] The purpose of this invention is to provide a segmented, high-quality dyeing and printing equipment for textiles, to solve the problems mentioned in the background art. In the dyeing and printing process of textiles, the textiles are usually guided by guide rollers through each dye bath to complete the dyeing process. However, there are many types of textiles, and existing equipment usually operates according to fixed process parameters. It cannot dynamically adjust the dyeing temperature according to the actual thickness of the textiles entering the equipment. For example, when processing thicker textiles, if the temperature is too low, the dye will not be able to penetrate fully. When processing thinner textiles, if the temperature is too high, it will easily cause fiber damage, excessive color, or even wrinkling and deformation, thus affecting the dyeing effect and dyeing stability of the textiles.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a segmented high-quality printing and dyeing equipment for textiles, comprising: a printing and dyeing box, wherein three dyeing chambers are provided inside the printing and dyeing box; It also includes: a dyeing and printing component, which is set on the dyeing and printing box and is used to dye and print textiles. The detection component is located on one side of the printing and dyeing component and is used to cooperate with the printing and dyeing component to detect the thickness of the textile fabric. The control component is located on one side of the dyeing box. The control component is used to adjust the different dyeing temperatures of the three dyeing chambers of the dyeing box, and further automatically adjusts the dyeing temperature according to the thickness of the textile fabric detected by the detection component. The control component includes a mounting shell fixedly connected to one side of the printing and dyeing box. A first resistance strip, a second resistance strip, and a third resistance strip are fixedly connected to the inside of the mounting shell. Sliding pieces are slidably arranged on the first resistance strip, the second resistance strip, and the third resistance strip. Connecting blocks are fixedly connected to one side of each of the three sliding pieces.

[0006] The dyeing and printing assembly includes mounting blocks that are symmetrically and fixedly connected to both sides of the upper end of the dyeing and printing box. A second guide roller is rotatably arranged between the two mounting blocks. Three third guide rollers are rotatably arranged on the upper side of the dyeing and printing box. A first guide roller is rotatably arranged in each of the three dyeing chambers of the dyeing and printing box.

[0007] The dyeing box has heating tubes installed in its three dyeing chambers, and a controller is located on one side of the dyeing box.

[0008] The detection component includes a movable block that is slidably disposed inside the mounting block, a fourth guide roller that is rotatably disposed between the two movable blocks, a first spring that is fixedly connected to the mounting block on one side of the movable block, and a distance sensor that is mounted on one side of the mounting block.

[0009] The first resistance strip is electrically connected to the heating tube on the side away from the second guide roller, the second resistance strip is electrically connected to the heating tube on the middle side, and the third resistance strip is electrically connected to the heating tube on the side closer to the second guide roller.

[0010] The connecting block has a sliding component slidably mounted on its lower side. An electromagnet is fixedly connected to one side of each sliding component. The electromagnet is electrically connected to the distance sensor. A magnet block that repels the electromagnet is fixedly connected to one side of the connecting block. A second spring that is fixedly connected to the sliding component is fixedly connected to the other side of the connecting block.

[0011] The lower sliding member is slidably disposed with the bottom of the inner side of the mounting shell, and the two upper sliding members are respectively slidably disposed with mounting members on their lower sides. The two mounting members are respectively slidably disposed with support members that are fixedly connected to the inner wall of the mounting shell.

[0012] The sliding member has a telescopic end of an electric telescopic rod fixedly connected to one side. The lower electric telescopic rod is fixedly connected to the bottom inner side of the mounting shell. The two upper electric telescopic rods are fixedly connected to two mounting parts respectively. Connecting rods are fixedly connected between the lower sliding member and the lower mounting part, and between the middle sliding member and the upper mounting part. The lower connecting rod moves through the lower support member, and the upper connecting rod moves through the upper support member.

[0013] This utility model has at least the following beneficial effects: This invention uses a dyeing and printing component to guide the textile fabric, ensuring its smooth movement through three dyeing chambers. This guarantees the fabric is fully immersed in each chamber for dyeing. A control component allows for individual temperature adjustments within the three dyeing chambers for different types of fabric. A detection component automatically detects the fabric thickness during dyeing and printing, and the control component further adjusts the dyeing temperature based on the detected thickness. This adaptive adjustment prevents excessively high or low temperatures from affecting the dyeing effect and stability. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the detection component of this utility model; Figure 3 This is a cross-sectional structural diagram of the mounting block of this utility model; Figure 4 This is a cross-sectional structural diagram of the mounting shell of this utility model; Figure 5 This is a structural schematic diagram of the mounting shell of this utility model from another cross-sectional perspective; Figure 6 This is a schematic diagram of the connecting rod connection structure of this utility model.

[0015] In the diagram: 11. Printing and dyeing box; 12. Dyeing chamber; 2. Printing and dyeing assembly; 21. Mounting block; 22. First guide roller; 23. Second guide roller; 24. Third guide roller; 25. Controller; 26. Heating tube; 3. Detection assembly; 31. Moving block; 32. Fourth guide roller; 33. First spring; 34. Distance sensor; 4. Control assembly; 41. Mounting shell; 42. First resistance bar; 43. Second resistance bar; 44. Third resistance bar; 45. Sliding piece; 46. Connecting block; 47. Sliding component; 48. Electromagnet; 49. Magnet block; 410. Second spring; 411. Electric telescopic rod; 412. Mounting component; 413. Support component; 414. Connecting rod. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please see Figures 1 to 6 This utility model provides a technical solution: a segmented high-quality printing and dyeing equipment for textile fabrics, including: a printing and dyeing box 11, and three dyeing chambers 12 are provided inside the printing and dyeing box 11. It also includes: a dyeing and printing component 2, which is installed on the dyeing and printing box 11 and is used to dye and print textiles. The detection component 3 is located on one side of the dyeing and printing component 2 and is used to cooperate with the dyeing and printing component 2 to detect the thickness of the textile fabric. The control component 4 is located on one side of the dyeing box 11. The control component 4 is used to adjust the different dyeing temperatures of the three dyeing chambers 12 of the dyeing box 11, and further automatically adjust the dyeing temperature according to the thickness of the textile fabric detected by the detection component 3.

[0018] The dyeing chamber 12 contains dye solution, and its bottom is equipped with a drain outlet and a replenishment pipeline interface (existing technology, not shown in the figure), which facilitates cleaning and dye replacement. The dyeing component 2 guides the textile fabric, ensuring its smooth movement through the three dyeing chambers 12, guaranteeing that the fabric is fully immersed in each chamber for dyeing. The control component 4 allows for individual adjustment of the dyeing temperature in the three dyeing chambers 12 for different types of textile fabrics. The detection component 3 automatically detects the thickness of the textile fabric during dyeing and further adjusts the dyeing temperature in the dyeing chambers 12 based on the detected thickness, thus adaptively adjusting the dyeing temperature according to the fabric thickness to prevent excessively high or low dyeing temperatures from affecting the dyeing effect and stability.

[0019] The dyeing and printing assembly 2 includes mounting blocks 21 that are symmetrically fixedly connected to both sides of the upper end of the dyeing and printing box 11. A second guide roller 23 is rotatably arranged between the two mounting blocks 21. Three third guide rollers 24 are rotatably arranged on the upper side of the dyeing and printing box 11. A first guide roller 22 is rotatably arranged in each of the three dyeing chambers 12 of the dyeing and printing box 11. The surfaces of the first guide roller 22, the second guide roller 23, the third guide roller 24 and the fourth guide roller 32 can be covered with a non-stick and wear-resistant rubber layer to prevent the fabric from being scratched or snagged.

[0020] The textile fabric passes over the upper side of the second guide roller 23, and then sequentially passes over the lower side of the first guide roller 22 near the second guide roller 23, the upper side of the third guide roller 24 near the second guide roller 23, the lower side of the middle first guide roller 22, the upper side of the middle third guide roller 24, the lower side of the first guide roller 22 away from the second guide roller 23, and the upper side of the third guide roller 24 away from the second guide roller 23, so as to guide the textile fabric through the three dyeing chambers 12 in sequence, and first through the dyeing chamber 12 near the second guide roller 23.

[0021] Heating tubes 26 are installed in the three dyeing chambers 12 of the dyeing box 11. A controller 25 is set on one side of the dyeing box 11. The heating tubes 26 adopt electric heating and can heat the dye liquor in the dyeing chambers 12. The controller 25 can control the operation of the heating tubes 26 and the detection and control components 4 of the detection component 3.

[0022] Example 2 The detection component 3 includes a movable block 31 slidably disposed inside the mounting block 21. The inner side of the mounting block 21 is provided with a guide groove adapted to the movable block 31. The movable block 31 is slidably disposed along the guide groove, which can guide and limit the movement of the movable block 31. A fourth guide roller 32 is rotatably disposed between the two movable blocks 31. The fourth guide roller 32 is located above the second guide roller 23. A first spring 33 is fixedly connected to one side of the movable block 31 and fixedly connected to the mounting block 21. A distance sensor 34 is installed on one side of the mounting block 21. The distance sensor 34 is used to detect the change in the height position of the movable block 31.

[0023] When textile fabrics of different thicknesses pass between the fourth guide roller 32 and the second guide roller 23, they push the fourth guide roller 32 to move upward, compressing the first spring 33, thereby changing the distance between the moving block 31 and the distance sensor 34. Through the detection of the distance sensor 34, the actual thickness of the textile fabric can be obtained and transmitted to the controller 25.

[0024] The control component 4 includes a mounting shell 41 fixedly connected to one side of the printing and dyeing box 11. The mounting shell 41 has a through hole on its side for heat dissipation and a filter screen can be fixed inside the through hole to prevent external debris from entering. A first resistance strip 42, a second resistance strip 43, and a third resistance strip 44 are fixedly connected to the inside of the mounting shell 41. Sliding plates 45 are slidably disposed on the first resistance strip 42, the second resistance strip 43, and the third resistance strip 44 to adjust the effective resistance value of the circuit and thus control the heating power. Connecting blocks 46 are fixedly connected to one side of each of the three sliding plates 45.

[0025] The first resistance bar 42 is electrically connected to the heating tube 26 on the side away from the second guide roller 23, the second resistance bar 43 is electrically connected to the middle heating tube 26, and the third resistance bar 44 is electrically connected to the heating tube 26 on the side close to the second guide roller 23. The resistance values ​​of the first resistance bar 42, the second resistance bar 43, and the third resistance bar 44 on the side of the slider 45 close to the electromagnet 48 are connected to the circuit.

[0026] A sliding member 47 is slidably disposed on the lower side of the connecting block 46. A first limiting groove adapted to the connecting block 46 is disposed on the upper side of the sliding member 47. The connecting block 46 is slidably disposed along the first limiting groove, which can guide and limit the movement of the connecting block 46. An electromagnet 48 is fixedly connected to one side of the sliding member 47. The electromagnet 48 is electrically connected to the distance sensor 34. A magnet block 49 that repels the electromagnet 48 is fixedly connected to one side of the connecting block 46. A second spring 410 fixedly connected to the sliding member 47 is fixedly connected to the other side of the connecting block 46.

[0027] The lower sliding member 47 is slidably disposed with the bottom inner side of the mounting shell 41. The bottom inner side of the mounting shell 41 is provided with a second limiting groove adapted to the sliding member 47. The lower sliding member 47 is slidably disposed along the second limiting groove. The two upper sliding members 47 are respectively slidably disposed with mounting members 412 on their lower sides. The mounting members 412 are provided with a third limiting groove adapted to the sliding member 47 on their upper side. The two sliding members 47 are respectively slidably disposed along the third limiting grooves on the two mounting members 412. The two mounting members 413 are respectively slidably disposed with support members 413 fixedly connected to the inner wall of the mounting shell 41 on their lower sides.

[0028] The sliding member 47 has its telescopic ends of electric telescopic rods 411 fixedly connected to one side. The lower electric telescopic rod 411 is fixedly connected to the inner bottom of the mounting shell 41. The two upper electric telescopic rods 411 are fixedly connected to the two mounting members 412 respectively. Connecting rods 414 are fixedly connected between the lower sliding member 47 and the lower mounting member 412, and between the middle sliding member 47 and the upper mounting member 412 respectively. The lower connecting rod 414 movably passes through the lower support member 413, and the upper connecting rod 414 movably passes through the upper support member 413. Correspondingly, a through groove adapted to the connecting rod 414 is provided on the support member 413. The connecting rod 414 slides along the through groove and can also guide the movement of the mounting member 412.

[0029] In use, the controller 25 controls the extension end of the lower electric telescopic rod 411 to move the lower sliding member 47. Through the two connecting rods 414, the two mounting members 412 and their two sliding members 47 move synchronously, causing the three connecting blocks 46 to move the corresponding sliding pieces 45 away from the electromagnet 48. Controlling the extension end of the middle electric telescopic rod 411 moves the middle sliding member 47, which, through the upper connecting rod 414, synchronously moves the upper mounting member 412. This causes the two upper connecting blocks 46 to continue moving the corresponding sliding pieces 45 away from the electromagnet 48. Controlling the extension end of the upper electric telescopic rod 411 moves the upper sliding member 47, which in turn moves the upper connecting blocks 46. The slider 45 on one side continues to move away from the electromagnet 48, thereby increasing the resistance values ​​of the first resistance strip 42, the second resistance strip 43, and the third resistance strip 44 in the circuit in sequence. This causes the heating power of the heating tubes 26 in the three dyeing chambers 12 to increase sequentially from the direction closer to the second guide roller 23 to the direction further away. Consequently, the dyeing temperature in the three dyeing chambers 12 increases sequentially from the direction closer to the second guide roller 23 to the direction further away. The textile first passes through the dyeing chamber 12 with a relatively lower temperature on the side closer to the second guide roller 23, thus performing segmented dyeing on the textile. The adjustment of the resistance values ​​of the first resistance strip 42, the second resistance strip 43, and the third resistance strip 44 can be adjusted according to the corresponding process parameters for different types of textiles. When the fabric is thin, the upward movement distance of the fourth guide roller 32 is relatively small, resulting in a relatively small distance detected by the distance sensor 34 between it and the moving block 31. This leads to a relatively large current in the circuit connected to the distance sensor 34, which in turn results in a relatively large repulsive force generated by the electromagnet 48 against the magnet block 49. Consequently, the distance that the connecting block 46 moves the slider 45 away from the electromagnet 48 is relatively large. The compression of the second spring 410 further increases the resistance values ​​of the first resistance bar 42, the second resistance bar 43, and the third resistance bar 44 connected to the circuit. This, in turn, allows for a relatively large reduction in the heating power of the heating tube 26. Therefore, compared to thicker fabrics, the dyeing temperature of thinner fabrics is relatively lower, while the dyeing temperature of thicker fabrics is relatively higher. This allows for adaptive adjustment of the dyeing temperature based on the fabric thickness, in addition to adjusting the process parameters for different types of fabrics, thereby improving the dyeing effect and stability of the fabric.

Claims

1. A segmented high-quality printing and dyeing equipment for textiles, comprising: A dyeing box, wherein three dyeing chambers are provided on the inner side of the dyeing box; Its features include: a dyeing and printing component, which is disposed on a dyeing and printing box and is used to dye and print textile fabrics; A detection component is disposed on one side of the dyeing and printing component, and the detection component is used to cooperate with the dyeing and printing component to detect the thickness of the textile fabric. A control component is located on one side of the dyeing box. The control component is used to adjust the different dyeing temperatures of the three dyeing chambers of the dyeing box, and further automatically adjust the dyeing temperature according to the thickness of the textile fabric detected by the detection component. The control component includes a mounting shell fixedly connected to one side of the printing and dyeing box. A first resistance strip, a second resistance strip, and a third resistance strip are fixedly connected to the inner side of the mounting shell. Sliding pieces are slidably arranged on the first, second, and third resistance strips, and connecting blocks are fixedly connected to one side of each of the three sliding pieces.

2. The segmented high-quality printing and dyeing equipment for textiles according to claim 1, characterized in that: The dyeing and printing assembly includes mounting blocks that are symmetrically and fixedly connected to both sides of the upper end of the dyeing and printing box. A second guide roller is rotatably arranged between the two mounting blocks. Three third guide rollers are rotatably arranged on the upper side of the dyeing and printing box. A first guide roller is rotatably arranged in each of the three dyeing chambers of the dyeing and printing box.

3. The segmented high-quality printing and dyeing equipment for textiles according to claim 2, characterized in that: Heating tubes are installed in the three dyeing chambers of the printing and dyeing box, and a controller is set on one side of the printing and dyeing box.

4. The segmented high-quality printing and dyeing equipment for textiles according to claim 2, characterized in that: The detection component includes a movable block slidably disposed inside the mounting block, a fourth guide roller rotatably disposed between the two movable blocks, a first spring fixedly connected to one side of the movable block and fixedly connected to the mounting block, and a distance sensor mounted on one side of the mounting block.

5. The segmented high-quality printing and dyeing equipment for textiles according to claim 3, characterized in that: The first resistance strip is electrically connected to the heating tube on the side away from the second guide roller, the second resistance strip is electrically connected to the heating tube on the middle side, and the third resistance strip is electrically connected to the heating tube on the side closer to the second guide roller.

6. The segmented high-quality printing and dyeing equipment for textiles according to claim 4, characterized in that: Sliding members are slidably arranged on the lower side of the connecting block. An electromagnet is fixedly connected to one side of each sliding member. The electromagnet is electrically connected to the distance sensor. A magnet block that repels the electromagnet is fixedly connected to one side of the connecting block. A second spring that is fixedly connected to the sliding member is fixedly connected to the other side of the connecting block.

7. The segmented high-quality printing and dyeing equipment for textiles according to claim 6, characterized in that: The lower sliding member is slidably disposed with the bottom of the inner side of the mounting shell, and the two upper sliding members are respectively slidably disposed with mounting members on their lower sides, and the two mounting members are respectively slidably disposed with support members that are fixedly connected to the inner wall of the mounting shell.

8. The segmented high-quality printing and dyeing equipment for textiles according to claim 7, characterized in that: The sliding member is fixedly connected to the telescopic end of the electric telescopic rod on one side. The lower electric telescopic rod is fixedly connected to the inner bottom of the mounting shell. The two upper electric telescopic rods are fixedly connected to the two mounting parts respectively. The lower sliding member and the lower mounting part and the middle sliding member and the upper mounting part are fixedly connected to the connecting rod respectively. The lower connecting rod moves through the lower support member, and the upper connecting rod moves through the upper support member.

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