A slasher capable of automatically adjusting liquid volume
Patent Information
- Application Number
- CN202521344523.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-30
AI Technical Summary
[0005]本实用新型的目的在于提供一种可自动调节液量的浆纱机,旨在解决了现有的浆纱机仅仅利用喷液管对纱线进行上浆处理,通常情况下是将多组纱线同时进行上浆,此方法会导致部分纱线没有被充分浸泡,从而导致上浆不够均匀的情况的问题
[0016]1. This sizing machine with automatic liquid volume adjustment uses an electric push rod to move the sealing piston to the right. Then, through the injection pipe and piston cylinder, the sizing liquid inside the storage tank is delivered to the injection pipe. At this time, due to the air pressure, the top sealing block moves downward and the bottom sealing block moves upward. Then, the sealing piston moves to the left, which delivers the sizing liquid inside the injection pipe to the sizing tank, thus achieving the effect of automatic liquid delivery and ensuring that the amount of sizing liquid in the sizing tank is sufficient.
Smart Images

Figure CN224833178U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of sizing machines and relates to a sizing machine with automatically adjustable liquid volume. Background Technology
[0002] A sizing machine primarily draws warp yarns from several warp beams simultaneously, immersing them in sizing solution. Excess solution is then removed by pressure rollers, allowing the sizing solution to penetrate the yarn and form a sizing film on its surface. Following drying and yarn separation processes, the yarn is finally wound into a warp beam to a specified length. With the development of textile technology, the operating speed of sizing machines has continuously increased, effectively improving production efficiency and meeting the needs of large-scale production.
[0003] Currently, a Chinese patent with publication number CN216193334U discloses a sizing machine with automatic liquid volume adjustment, belonging to the field of textile technology. It addresses the problems of messy yarn and uneven sizing during yarn processing. The sizing machine includes a main body and two guide rollers symmetrically distributed and rotatably connected to the inner side wall of the machine body. A tension adjustment component adapted to the guide rollers is located on the inner side wall of the machine body. A drive roller is rotatably connected to the inner side wall of the machine body, and a drive motor is fixed to the outer side wall of the machine body. This invention uses the tension adjustment component to move the sliding rollers, facilitating the adjustment of the yarn tension during processing. This effectively prevents messy yarn during processing, ensuring smooth sizing and improving the processing quality of the yarn.
[0004] However, in actual use, simply using a spray nozzle to sizing yarn usually involves sizing multiple yarns simultaneously. This method can lead to some yarns not being fully soaked, resulting in uneven sizing and failing to meet production requirements. Therefore, a sizing machine with automatically adjustable liquid volume is proposed to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a sizing machine with automatically adjustable liquid volume, which solves the problem that existing sizing machines only use a spray pipe to sizing yarn, and usually sizing multiple groups of yarn at the same time. This method can lead to some yarns not being fully soaked, resulting in uneven sizing.
[0006] To solve the above technical problems, this utility model provides a sizing machine with automatic liquid volume adjustment, including a base and a sizing tank fixedly connected to the top of the base. A storage tank is fixedly connected to the top of the sizing tank, and an automatic liquid delivery mechanism capable of delivering liquid is provided on the top of the sizing tank.
[0007] The automatic infusion mechanism includes an injection pipe fixedly connected to the top of the slurry tank and extending into it. A piston cylinder is fixedly connected to the side of the injection pipe away from the storage tank. An infusion pipe extending into the storage tank is fixedly connected to the top of the injection pipe. An electric push rod extending into the storage tank is fixedly connected to the end of the piston cylinder away from the injection pipe. A sealing piston is fixedly connected to the output end of the electric push rod. A fixed seat is fixedly connected inside the injection pipe. A sealing block is slidably connected inside the fixed seat.
[0008] The present invention is further configured such that there are two fixed seats, a limiting plate is slidably connected inside the fixed seat, and a connecting block is fixedly connected between the sealing block and the limiting plate.
[0009] The present invention is further configured such that the outer surface of the sealing piston abuts against the inner wall of the piston cylinder, and the outer surface of the sealing block abuts against the inner wall of the fixed seat.
[0010] The present invention is further configured such that a support plate is fixedly connected to both the front and back of the top of the base, a top plate is fixedly connected to the top of the two support plates, a yarn roller is rotatably connected between the two support plates, and a partition plate is fixedly connected to the outside of the yarn roller.
[0011] The present invention is further provided that a positioning cylinder is provided on the bottom side of the top plate near the slurry tank, and a connecting rod is fixedly connected between the positioning cylinder and the support plate.
[0012] The present invention is further configured such that two first guide rollers are rotatably connected inside the slurry tank, and a second guide roller is rotatably connected inside the slurry tank, the second guide roller being located above the two first guide rollers.
[0013] The present invention is further configured such that two slurry pressing rollers are rotatably connected inside the slurry tank, and the two slurry pressing rollers are respectively located directly below the two first guide rollers, and both the slurry pressing rollers and the first guide rollers abut against the yarn.
[0014] The present invention is further configured such that the front of the slurry tank is rotatably connected to pulleys capable of rotating two slurry rollers, and a transmission belt is connected between the two pulleys. A drive motor capable of driving the left pulley is fixedly connected to the front of the slurry tank.
[0015] Compared with the prior art, this utility model provides a sizing machine with automatic liquid volume adjustment, which has the following beneficial effects:
[0016] 1. This sizing machine with automatic liquid volume adjustment uses an electric push rod to move the sealing piston to the right. Then, through the injection pipe and piston cylinder, the sizing liquid inside the storage tank is delivered to the injection pipe. At this time, due to the air pressure, the top sealing block moves downward and the bottom sealing block moves upward. Then, the sealing piston moves to the left, which delivers the sizing liquid inside the injection pipe to the sizing tank, thus achieving the effect of automatic liquid delivery and ensuring that the amount of sizing liquid in the sizing tank is sufficient.
[0017] 2. This sizing machine with automatic liquid volume adjustment uses a drive motor to rotate a pulley, which in turn drives two sizing rollers to rotate simultaneously. This allows for simultaneous sizing of the yarn during transport, ensuring that the sizing liquid fully penetrates the yarn and achieves a good sizing effect. This solves the problem of existing sizing machines that only use spray pipes to sizing the yarn, which usually involves sizing multiple yarns at the same time. This method can lead to some yarns not being fully soaked, resulting in uneven sizing. Attached Figure Description
[0018] Figure 1 This is a structural cross-sectional view of the present invention;
[0019] Figure 2 This is a schematic diagram of the automatic infusion mechanism of this utility model;
[0020] Figure 3 This is a three-dimensional structural view of the yarn roller of this utility model;
[0021] Figure 4 This is a three-dimensional structural view of the slurry tank of this utility model.
[0022] The components include: 1. Base; 2. Slurry tank; 3. Storage tank; 4. Injection pipe; 5. Piston cylinder; 6. Infusion pipe; 7. Electric push rod; 8. Sealing piston; 9. Fixed seat; 10. Sealing block; 11. Support plate; 12. Top plate; 13. Yarn roller; 14. Divider plate; 15. Connecting rod; 16. Positioning cylinder; 17. First guide roller; 18. Second guide roller; 19. Slurry pressing roller; 20. Pulley; 21. Transmission belt; 22. Drive motor. Detailed Implementation
[0023] The following detailed description, in conjunction with the accompanying drawings and specific embodiments, provides a further detailed explanation of the sizing machine with automatically adjustable liquid volume according to this utility model. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model. The same or similar reference numerals in the drawings represent the same or similar parts.
[0024] Please see Figures 1 to 4 This embodiment of a sizing machine with automatically adjustable liquid volume includes a base 1 and a sizing tank 2 fixedly connected to the top of the base 1. A storage tank 3 is fixedly connected to the top of the sizing tank 2. An automatic liquid delivery mechanism capable of delivering liquid is provided on the top of the sizing tank 2. The automatic liquid delivery mechanism includes an injection pipe 4 fixedly connected to the top of the sizing tank 2 and extending into its interior. A piston cylinder 5 is fixedly connected to the side of the injection pipe 4 away from the storage tank 3. A delivery pipe 6 extending into the storage tank 3 is fixedly connected to the top end of the injection pipe 4. An electric push rod 7 extending into its interior is fixedly connected to the end of the piston cylinder 5 away from the injection pipe 4. A sealing piston 8 is fixedly connected to the output end of the electric push rod 7. A fixed seat 9 is fixedly connected inside the injection pipe 4. A sealing block 10 is slidably connected inside the fixed seat 9.
[0025] Specifically, there are two fixed seats 9. A limit plate is slidably connected inside the fixed seat 9. A connecting block is fixedly connected between the sealing block 10 and the limit plate. The outer surface of the sealing piston 8 abuts against the inner wall of the piston cylinder 5. The outer surface of the sealing block 10 abuts against the inner wall of the fixed seat 9. A liquid level sensor is fixedly connected inside the slurry tank 2 to facilitate the monitoring of slurry capacity.
[0026] It should be noted that the slurry tank 2 is the core component for storing and processing slurry. It is made of 304 stainless steel, which has excellent corrosion resistance, preventing the slurry from corroding the tank. Its internal space is carefully designed to meet the slurry storage capacity requirements of different production scales. The injection pipe 4 is fixedly connected to the top of the slurry tank 2 and extends vertically into its interior. It is made of corrosion-resistant PVC material to ensure it will not be damaged even under long-term contact with slurry. Its pipe diameter has been precisely calculated to ensure that a sufficient amount of slurry can be delivered within a certain time.
[0027] Please see Figure 1 In this embodiment, support plates 11 are fixedly connected to the front and back of the top of the base 1. A top plate 12 is fixedly connected to the top of the two support plates 11. A yarn roller 13 is rotatably connected between the two support plates 11. A partition plate 14 is fixedly connected to the outside of the yarn roller 13. A positioning cylinder 16 is provided on the bottom of the top plate 12 near the side of the slurry tank 2. A connecting rod 15 is fixedly connected between the positioning cylinder 16 and the support plate 11.
[0028] Please see Figure 1 In this embodiment, two first guide rollers 17 are rotatably connected inside the slurry tank 2, and a second guide roller 18 is rotatably connected inside the slurry tank 2. The second guide roller 18 is located above the two first guide rollers 17.
[0029] Specifically, two pressing rollers 19 are rotatably connected inside the slurry tank 2. The two pressing rollers 19 are located directly below the two first guide rollers 17. Both the pressing rollers 19 and the first guide rollers 17 are in contact with the yarn. The front of the slurry tank 2 is rotatably connected to pulleys 20 that can rotate the two pressing rollers 19. A transmission belt 21 is connected between the two pulleys 20. A drive motor 22 that can drive the left pulley 20 is fixedly connected to the front of the slurry tank 2.
[0030] The working principle of the above embodiments is as follows:
[0031] First, the staff injects a sufficient amount of sizing liquid into the sizing tank 2. Then, the yarn on the yarn roller 13 is transported into the sizing tank 2, and the yarn is placed between the first guide roller 17 and the pressure roller 19. Then, the drive motor 22 is started to drive the pulley 20 to rotate, and the yarn is sizing and transported and guided. When the sizing liquid in the sizing tank 2 decreases, the electric push rod 7 can be started to drive the sealing piston 8 to move, thereby automatically replenishing the sizing liquid into the sizing tank 2.
[0032] It should also be noted that all terms such as "set up" and similar descriptive words in this application (especially the specification) indicate that two structures have or exist a connection relationship. However, the specific means by which the two are connected are not limited in detail, and are usually conventional connection methods. That is, the means should be understood as prior art and do not need to be elaborated. For example, "m is set up with n" only indicates that structure m has structure n, and whether the two are connected by welding, riveting, adhesive, or integral molding is within the scope of protection of this application. Similarly, "x is rotatably set up with y" only indicates that y and x can rotate relative to each other, and whether the two are connected by a bearing, or whether y directly passes through x and is rotatably connected to x, or other feasible methods, are all within the scope of protection of this application.
[0033] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.
Claims
1. A sizing machine with automatically adjustable liquid volume, characterized in that, It includes a base (1) and a slurry tank (2) fixedly connected to the top of the base (1). A storage tank (3) is fixedly connected to the top of the slurry tank (2). An automatic infusion mechanism capable of infusion is provided on the top of the slurry tank (2). The automatic infusion mechanism includes an injection pipe (4) fixedly connected to the top of the slurry tank (2) and extending into its interior. A piston cylinder (5) is fixedly connected to the side of the injection pipe (4) away from the storage tank (3). An infusion pipe (6) extending into the storage tank (3) is fixedly connected to the top of the injection pipe (4). An electric push rod (7) extending into its interior is fixedly connected to the end of the piston cylinder (5) away from the injection pipe (4). A sealing piston (8) is fixedly connected to the output end of the electric push rod (7). A fixed seat (9) is fixedly connected inside the injection pipe (4). A sealing block (10) is slidably connected inside the fixed seat (9).
2. The sizing machine with automatically adjustable liquid volume according to claim 1, characterized in that, There are two fixed seats (9), and a limiting plate is slidably connected inside the fixed seat (9). A connecting block is fixedly connected between the sealing block (10) and the limiting plate.
3. A sizing machine with automatically adjustable liquid volume according to claim 1, characterized in that, The outer surface of the sealing piston (8) abuts against the inner wall of the piston cylinder (5), and the outer surface of the sealing block (10) abuts against the inner wall of the fixing seat (9).
4. A sizing machine with automatically adjustable liquid volume according to claim 1, characterized in that, Support plates (11) are fixedly connected to the front and back of the top of the base (1), and top plates (12) are fixedly connected to the top of the two support plates (11). A yarn roller (13) is rotatably connected between the two support plates (11), and a partition plate (14) is fixedly connected to the outside of the yarn roller (13).
5. A sizing machine with automatically adjustable liquid volume according to claim 4, characterized in that, A positioning cylinder (16) is provided on the bottom side of the top plate (12) near the slurry tank (2), and a connecting rod (15) is fixedly connected between the positioning cylinder (16) and the support plate (11).
6. A sizing machine with automatically adjustable liquid volume according to claim 1, characterized in that, The slurry tank (2) is rotatably connected to two first guide rollers (17), and the slurry tank (2) is rotatably connected to a second guide roller (18), which is located above the two first guide rollers (17).
7. A sizing machine with automatically adjustable liquid volume according to claim 6, characterized in that, The slurry tank (2) is internally connected to two slurry rollers (19), which are located directly below the two first guide rollers (17). Both the slurry rollers (19) and the first guide rollers (17) are in contact with the yarn.
8. A sizing machine with automatically adjustable liquid volume according to claim 7, characterized in that, The front of the slurry tank (2) is rotatably connected to pulleys (20) that can rotate two slurry rollers (19), and a transmission belt (21) is connected between the two pulleys (20). The front of the slurry tank (2) is fixedly connected to a drive motor (22) that can drive the left pulley (20).
Citation Information
Patent Citations
Sizing machine capable of automatically adjusting liquid amount for textile engineering
CN216193334U