A dyeing vat cloth discharging and water squeezing device

CN224833182UActive Publication Date: 2026-10-09GUANGZHOU QICHENG MOULD CO LTD
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Patent Information

Application Number
CN202522323849.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-10-09
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是为了解决现有技术中存在布厂在布染色完成后,直接将布从染缸拉出放进料框,由于布匹表面附着大量水分,在运输和放置过程中,水滴会洒落在地面和机器上的问题,而提出的一种染缸出布轧水装置

Benefits of technology

[0012]1、本实用新型中,通过第一气缸通过斜板、横轴杆驱动U型侧板旋转,可以起到间接调节接水盆高度和角度的效果,从而可以达到确保接水盆与车间集水管道完全对齐的作用,进而可减少水分外溢的效果,同时也可节约水资源。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a dye vat cloth outlet water rolling device relates to cloth outlet water rolling technical field, including installation crossbeam, the bottom of installation crossbeam and near both ends all install first stand, the bottom of first stand all install longitudinal roof beam, the bottom of longitudinal roof beam and be located first stand below fixed mounting have machine table, the bottom of longitudinal roof beam all install second stand, the side wall of second stand all install rhombus bearing seat, two rhombus bearing seat between bearing rotatory joint have horizontal axle rod, the surface of horizontal axle rod is equipped with and fixedly connected with four inclined plate, the other end of inclined plate all fixedly connected with U type side plate, in the utility model, through first air cylinder through inclined plate, horizontal axle rod drive U type side plate rotation, can play the effect of indirect regulation water basin height and angle, can reach the effect that ensure water basin with workshop collecting water pipeline is completely aligned, can reduce the effect that water overflows, can also save water resource simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of fabric discharge and water-pressing technology, and in particular to a fabric discharge and water-pressing device for dyeing vats. Background Technology

[0002] In the textile printing and dyeing industry, the dyeing vat, as a key piece of equipment for dyeing fabrics, plays a vital role in endowing fabrics with rich colors and patterns. With the improvement of people's living standards, the market's requirements for the quality, variety, and environmental performance of textiles are becoming increasingly stringent.

[0003] Currently, after dyeing, fabric factories directly pull the fabric out of the dyeing vat and place it into a feeding frame. Because the fabric surface is covered with a lot of moisture, water droplets will spill onto the ground and machines during transportation and storage. This not only makes the workshop floor slippery, increasing the safety hazard of workers slipping and falling, but also makes the workshop environment dirty and messy, affecting the overall working environment and corporate image. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the prior art where, after the fabric is dyed, it is directly pulled out of the dyeing vat and placed into the feeding frame. Due to the large amount of water attached to the surface of the fabric, water droplets will fall on the ground and machines during transportation and placement. Therefore, a dyeing vat fabric water-squeezing device is proposed.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a dyeing vat fabric outlet and water-squeezing device, comprising a mounting beam, with first columns installed at the bottom and near both ends of the mounting beam, and longitudinal beams installed at the bottom of each of the first columns. A machine platform is fixedly installed at the bottom of each longitudinal beam and below the first columns. Second columns are installed at the bottom of each longitudinal beam, and rhomboid bearing seats are installed on one side wall of each of the second columns. A horizontal shaft is rotatably connected between two of the rhomboid bearing seats. Four inclined plates are sleeved and fixedly connected to the surface of the horizontal shaft, and the other end of each inclined plate... Each of the U-shaped side plates is fixedly connected, and a fixing rod is fixedly connected between each of the two U-shaped side plates. A connecting piece is sleeved on the surface of the fixing rod near the center and rotatably connected by a bearing. A fixing seat is symmetrically installed at the bottom of the mounting beam. A cylinder seat is installed on the bottom pin of the fixing seat. A first cylinder is installed at the bottom of the cylinder seat. The output end of the first cylinder is fixedly connected to the connecting piece. A lifting slide plate is slidably connected inside each of the U-shaped side plates. A pressing roller is mounted between the lifting slide plates by a bearing. An active roller is installed between the U-shaped side plates and below the pressing roller.

[0006] Preferably, a water receiving basin is provided below each of the active rollers, and both ends of the water receiving basin are fixedly connected to the bottom of the U-shaped side plate.

[0007] Preferably, a cylinder mounting plate is installed on the top of each of the U-shaped side plates, and a second cylinder is installed on one end of the cylinder mounting plate. The output end of the second cylinder is fixedly connected to the top of the lifting slide plate.

[0008] Preferably, each side of the drive roller is provided with a fabric threading plate, and both ends of the fabric threading plate are fixedly connected to the U-shaped side plate.

[0009] Preferably, a protective cover is installed on one side wall of the U-shaped side plate and at the lifting slide plate.

[0010] Preferably, a middle horizontal plate is installed between the two U-shaped side plates and near the bottom, and a roller drive motor is installed on the top of the middle horizontal plate.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0012] 1. In this utility model, the first cylinder drives the U-shaped side plate to rotate through the inclined plate and the horizontal shaft, which can indirectly adjust the height and angle of the water receiving basin, thereby ensuring that the water receiving basin is completely aligned with the workshop water collection pipe, thus reducing water overflow and saving water resources.

[0013] 2. In this utility model, the extrusion roller is driven by the second cylinder to extrude the fabric, which can precisely control the extrusion pressure, adapt to different fabrics, make the water squeezing more thorough, reduce the moisture content of the fabric, reduce the energy consumption of subsequent drying, and eliminate the need for frequent manual adjustment, thereby improving the fabric output speed and production efficiency. Attached Figure Description

[0014] Figure 1 This utility model provides a three-dimensional view of the overall structure of a dyeing vat fabric outlet water-pinching device;

[0015] Figure 2 This utility model provides a front view of the overall structure of a dyeing vat fabric outlet water-pinching device;

[0016] Figure 3 A side view of the overall structure of a dyeing vat fabric outlet water-squeezing device is provided for this utility model.

[0017] Legend: 1. Mounting beam; 2. First column; 3. Longitudinal beam; 4. Machine base; 5. Second column; 6. Diamond-shaped bearing seat; 7. Horizontal shaft; 8. Inclined plate; 9. U-shaped side plate; 10. Fixing rod; 11. Connecting piece; 12. Fixing seat; 13. Cylinder seat; 14. First cylinder; 15. Cylinder mounting plate; 16. Second cylinder; 17. Water basin; 18. Fabric feeding plate; 19. Lifting slide plate; 20. Drive roller; 21. Extrusion roller; 22. Intermediate horizontal plate; 23. Roll drive motor. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Example 1, such as Figure 1-3 As shown, this utility model provides a dyeing vat fabric outlet water-squeezing device, including a mounting beam 1, with first columns 2 installed at the bottom and near both ends of the mounting beam 1, and longitudinal beams 3 installed at the bottom of each of the first columns 2. A machine platform 4 is fixedly installed at the bottom of each longitudinal beam 3 below the first columns 2, and second columns 5 installed at the bottom of each of the longitudinal beams 3. A rhomboid bearing seat 6 is installed on one side wall of each of the second columns 5, and a horizontal shaft 7 is rotatably connected between two rhomboid bearing seats 6. Four inclined plates 8 are fitted and fixedly connected to the surface of the horizontal shaft 7, and U-shaped side plates 9 are fixedly connected to the other end of each inclined plate 8. Fixed rods 10 are fixedly connected between the U-shaped side plates 9. Connecting parts 11 are sleeved on the surface of the fixed rods 10 and rotatably connected to the bearings near the center. Fixed seats 12 are symmetrically installed at the bottom of the mounting beam 1. Cylinder seats 13 are installed on the bottom pins of the fixed seats 12. A first cylinder 14 is installed at the bottom of the cylinder seats 13. The output end of the first cylinder 14 is fixedly connected to the connecting parts 11. Lifting slide plates 19 are slidably connected inside the U-shaped side plates 9. Extrusion rollers 21 are installed between the lifting slide plates 19 and bearings. Active rollers 20 are installed between the U-shaped side plates 9 and below the extrusion rollers 21.

[0021] The overall effect of embodiment 1 is as follows: First columns 2 are installed at the bottom and near both ends of the crossbeam 1; longitudinal beams 3 are installed at the bottom of each first column 2; a machine platform 4 is fixedly installed at the bottom of the longitudinal beam 3 below the first column 2, allowing the machine platform 4 to be installed below the longitudinal beam 3; second columns 5 are installed at the bottom of each longitudinal beam 3; diamond-shaped bearing seats 6 are installed on one side wall of each second column 5; a horizontal shaft 7 is rotatably connected between two diamond-shaped bearing seats 6; four inclined plates 8 are fitted and fixedly connected to the surface of the horizontal shaft 7, allowing the inclined plates 8 to drive the horizontal shaft 7 to rotate; U-shaped side plates 9 are fixedly connected to the other end of each inclined plate 8; and a fixing rod 10 is fixedly connected between two U-shaped side plates 9; the surface of the fixing rod 10... Furthermore, each component is fitted with a connecting piece 11 near the center and rotatably connected by a bearing. A fixed seat 12 is symmetrically installed at the bottom of the mounting beam 1. A cylinder seat 13 is installed at the bottom of the fixed seat 12 with a pin. A first cylinder 14 is installed at the bottom of the cylinder seat 13. The output end of the first cylinder 14 is fixedly connected to the connecting piece 11, which can cause the first cylinder 14 to pull the connecting piece 11. At this time, the connecting piece 11 can adjust the height of the U-shaped side plate 9 through the fixed rod 10. Lifting slide plates 19 are slidably connected inside the U-shaped side plates 9. A pressure roller 21 is installed between the lifting slide plates 19 with bearings. An active roller 20 is installed between the U-shaped side plates 9 and below the pressure roller 21, which can drive the pressure roller 21 to rise and fall during the lifting process of the lifting slide plate 19.

[0022] Example 2, as Figure 1-3 As shown, each of the drive rollers 20 is provided with a water receiving basin 17 below it, and both ends of the water receiving basin 17 are fixedly connected to the bottom of the U-shaped side plate 9; each of the U-shaped side plates 9 is provided with a cylinder mounting plate 15, and a second cylinder 16 is installed at one end of the cylinder mounting plate 15. The output end of the second cylinder 16 is fixedly connected to the top of the lifting slide plate 19; each of the drive rollers 20 is provided with a fabric threading plate 18, and both ends of the fabric threading plate 18 are fixedly connected to the U-shaped side plate 9; a protective cover is installed on one side wall of the U-shaped side plate 9 at the lifting slide plate 19; a middle horizontal plate 22 is installed between the two U-shaped side plates 9 near the bottom, and a roller drive motor 23 is installed on the top of the middle horizontal plate 22.

[0023] The overall effect of Embodiment 2 is as follows: Water collection basins 17 are provided below each drive roller 20, with both ends of the basins fixedly connected to the bottom of the U-shaped side plates 9, allowing them to collect the water generated during fabric extrusion; cylinder mounting plates 15 are installed on the top of each U-shaped side plate 9, with a second cylinder 16 mounted on one end of each plate. The output end of the second cylinder 16 is fixedly connected to the top of the lifting slide plate 19, enabling the second cylinder 16 to drive the lifting slide plate 19 to rise and fall; and fabric guide plates are provided on one side of each drive roller 20. 18. Both ends of the fabric insertion plate 18 are fixedly connected to the U-shaped side plates 9, which can be used to insert the fabric through the fabric insertion plate 18; a protective cover is installed on one side wall of the U-shaped side plate 9 and at the lifting slide plate 19, which can be used to protect the lifting slide plate 19; a middle horizontal plate 22 is installed between the two U-shaped side plates 9 and near the bottom, and a roller drive motor 23 is installed on the top of the middle horizontal plate 22, which can support the roller drive motor 23, and at the same time, the roller drive motor 23 can drive the two active rollers 20 on both sides to rotate.

[0024] Working principle: When the fabric rinsing device at the dyeing vat is working, the roller drive motor 23 first provides power. Since the roller drive motor 23 is installed on top of the middle horizontal plate 22 near the bottom between the two U-shaped side plates 9, the middle horizontal plate 22 provides stable support. After the roller drive motor 23 starts, it drives the active roller 20 located below the squeezing roller 21 between the U-shaped side plates 9 to rotate, providing power for fabric conveying. Next, the operator inserts the dyed fabric from the dyeing vat through the fabric insertion plate 18 on one side of the active roller 20. The fabric insertion plate 18 is fixedly connected to the U-shaped side plates 9 at both ends to maintain a stable position, guiding the fabric precisely into the rinsing area between the active roller 20 and the squeezing roller 21, preventing fabric deviation. Then, the second cylinder 16 is activated... The second cylinder 16 is mounted on the top of the U-shaped side plate 9 via the cylinder mounting plate 15. Its output end is fixedly connected to the top of the lifting slide plate 19, which is slidably connected inside the U-shaped side plate 9. When the second cylinder 16 extends or retracts, it drives the lifting slide plate 19 to slide up and down along the U-shaped side plate 9. The bearings of the extrusion roller 21 are installed between the lifting slide plates 19. Therefore, during the lifting process, the lifting slide plate 19 synchronously drives the extrusion roller 21 to move closer to or away from the drive roller 20, thereby adjusting the distance between the extrusion roller 21 and the drive roller 20. This allows for the application of appropriate extrusion force according to the fabric thickness, performing a water-squeezing operation on the inserted fabric. At the same time, a protective cover installed on one side wall of the U-shaped side plate 9 at the lifting slide plate 19 can protect the lifting slide plate 19 during its sliding process, preventing external impurities from drying out. Disturbance or accidental damage to components; During the water squeezing process, the water generated by squeezing the fabric will drip downwards. Because a water collection basin 17 is provided below the active roller 20, and both ends of the water collection basin 17 are fixedly connected to the bottom of the U-shaped side plate 9, the water can fall accurately into the water collection basin 17 for collection; If it is necessary to adjust the height of the water collection basin 17 to ensure that the water can be smoothly discharged into the designated area, the first cylinder 14 can be activated. The first cylinder 14 is connected to the fixed seat 12 symmetrically installed at the bottom of the mounting beam 1 via the cylinder seat 13. Its output end is fixedly connected to the connecting piece 11 near the center of the bearing on the surface of the fixed rod 10. The fixed rod 10 is fixed between the two U-shaped side plates 9. The other end of the U-shaped side plate 9 is fixedly connected to the horizontal shaft 7 via the inclined plate 8. The horizontal shaft 7 is axial The bearing is rotated between the rhomboid bearing seat 6 installed on one side wall of the second column 5. The second column 5 is installed at the bottom of the longitudinal beam 3. The longitudinal beam 3 is connected to the installation crossbeam 1 through the first column 2. The machine base 4 is fixed at the bottom of the longitudinal beam 3 and located below the first column 2. The overall structure provides stable support for the adjustment action. When the first cylinder 14 extends and retracts to pull the connecting piece 11, the connecting piece 11 drives the U-shaped side plate 9 to move through the fixed rod 10. The U-shaped side plate 9 drives the horizontal shaft 7 to rotate in the rhomboid bearing seat 6 through the inclined plate 8, thereby realizing the adjustment of the height of the U-shaped side plate 9. The water receiving basin 17 fixed with the U-shaped side plate 9 also adjusts its height synchronously to ensure that the collected water can be accurately discharged to the designated area. The whole process works together to complete the water-rolling operation after the fabric is discharged from the dyeing vat.

[0025] The wiring diagrams of the rhomboid bearing housing 6, the first cylinder 14, the second cylinder 16, and the roll drive motor 23 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring arrangement of the rhomboid bearing housing 6, the first cylinder 14, the second cylinder 16, and the roll drive motor 23 will not be explained in detail.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A dyeing vat fabric outlet water-squeezing device, comprising an installation beam (1), characterized in that: A first column (2) is installed at the bottom of the mounting beam (1) and near both ends. A longitudinal beam (3) is installed at the bottom of each first column (2). An organic platform (4) is fixedly installed at the bottom of each longitudinal beam (3) and below the first column (2). A second column (5) is installed at the bottom of each longitudinal beam (3). A rhomboid bearing seat (6) is installed on one side wall of each second column (5). A horizontal shaft (7) is rotatably connected between two rhomboid bearing seats (6). Four inclined plates (8) are fitted and fixedly connected to the surface of the horizontal shaft (7). A U-shaped side plate (9) is fixedly connected to the other end of each inclined plate (8). A fixed... The fixed rod (10) is fitted with a connecting piece (11) on its surface and near the center and rotatably connected by a bearing. The bottom of the mounting beam (1) is symmetrically fitted with a fixed seat (12). The bottom pin of the fixed seat (12) is fitted with a cylinder seat (13). The bottom of the cylinder seat (13) is fitted with a first cylinder (14). The output end of the first cylinder (14) is fixedly connected to the connecting piece (11). The interior of the U-shaped side plate (9) is slidably connected with a lifting slide plate (19). The lifting slide plates (19) are all fitted with a pressing roller (21) with a bearing between them. The U-shaped side plates (9) are all fitted with an active roller (20) below the pressing roller (21).

2. The dyeing vat fabric outlet water-squeezing device according to claim 1, characterized in that: Each of the active rollers (20) is provided with a water receiving basin (17) below it, and both ends of the water receiving basin (17) are fixedly connected to the bottom of the U-shaped side plate (9).

3. The dyeing vat fabric outlet water-squeezing device according to claim 1, characterized in that: The top of each U-shaped side plate (9) is equipped with a cylinder mounting plate (15), and a second cylinder (16) is mounted on one end of the cylinder mounting plate (15). The output end of the second cylinder (16) is fixedly connected to the top of the lifting slide plate (19).

4. The dyeing vat fabric outlet water-squeezing device according to claim 1, characterized in that: Each side of the active roller (20) is provided with a fabric threading plate (18), and both ends of the fabric threading plate (18) are fixedly connected to the U-shaped side plate (9).

5. The dyeing vat fabric outlet water-squeezing device according to claim 1, characterized in that: A protective cover is installed on one side wall of the U-shaped side plate (9) and at the lifting slide plate (19).

6. The dyeing vat fabric outlet water-squeezing device according to claim 1, characterized in that: An intermediate horizontal plate (22) is installed between the two U-shaped side plates (9) and near the bottom, and a roller drive motor (23) is installed on the top of the intermediate horizontal plate (22).