A textile surface deburring device

Abstract

The utility model provides a kind of textile surface dehairing device, including the bottom plate of upper installation side support plate, the bottom plate one side is fixedly connected with hair removal support, and hair removal support below is fixedly connected with knife net;Textile fabric is moved by external winding mechanism, and it is kept tight at knife net by multiple guide rollers, and the motor of driving dehairing knife group is rotated by synchronous assembly, and the comb tooth on it can comb the hair ball on fabric and stand up, so that it is no longer close to fabric, ensure that hair ball can be fully erected before shearing, avoid the problem of missing due to hair ball sticking, so as to improve the reliability of dehairing effect, when fabric slides through the lower end of knife net, hair ball is extruded into mesh hole, at this time, the dehairing knife group with the rotation direction opposite to the fabric moving direction cooperates with knife net to shear and remove hair ball, can effectively and continuously remove the hair ball on the surface of fabric, improve the efficiency and cleanliness of dehairing.

Description

Technical Field

[0001] This utility model relates to the field of textile processing technology, and in particular to a device for removing lint and pills from the surface of textiles. Background Technology

[0002] In textile processing, pilling removal is a crucial finishing step, primarily aimed at enhancing and maintaining the aesthetic appearance, tactile comfort, and overall lifespan of textiles. Textiles, especially fabrics made from short-fiber materials such as cotton, wool, polyester, and cotton blends, experience continuous friction during daily wear, use, and washing. This friction causes the fiber ends to detach from the yarn structure, forming tiny fuzzy fibers on the fabric surface. These fibers further entangle and roll together, eventually forming unsightly pills. Therefore, it is necessary to treat textile fabrics to remove these pills and improve product quality.

[0003] A search revealed Chinese patent publication number CN221523073U, which discloses a lint removal structure for textile processing. The structure includes a mounting frame, a lint removal mechanism in the middle of the frame, a lint collection mechanism that cooperates with the lint removal mechanism at the top of the mounting frame, a guide component on the side wall of the mounting frame, and a lint-adhesive component at one end of the mounting frame. The structure comprises a mounting frame, a lint removal mechanism, a lint collection mechanism, a guide component, and a lint-adhesive component.

[0004] To address the problem that some lint balls adhering closely to the textile fabric cannot be properly cut off by the blade in the aforementioned technologies, a lint removal device for textile surfaces is proposed. Utility Model Content

[0005] In view of this, the present invention aims to provide a lint removal device for textile surfaces to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial alternative.

[0006] The technical solution of this utility model embodiment is implemented as follows: A lint removal device for textile surfaces includes a base plate with a side support plate mounted on top. A lint removal bracket is fixedly connected to one side of the base plate, and a blade net is fixedly connected below the lint removal bracket. A lint removal blade assembly is rotatably connected inside the lint removal bracket. A combing roller is rotatably connected to one side of the side support plate. A plurality of staggered comb teeth are fixedly connected to one side of the combing roller. A synchronization component is fixedly connected to one end of the comb teeth and the lint removal blade assembly. A lint removal motor is fixedly connected to one side of the side support plate, and the power output end of the lint removal motor is fixedly connected to the power input end of the synchronization component.

[0007] In some embodiments, a plurality of guide rollers are rotatably connected to one side of the side support plate, and a textile fabric is rotatably connected to one end of each guide roller.

[0008] In some embodiments, a dust collection hood is fixedly connected to one side of the hair removal bracket, and a cyclone separator is fixedly connected to the air outlet of the dust collection hood.

[0009] In some embodiments, a dust collection box is fixedly connected to the bottom of the cyclone separator, and a filter box is fixedly connected to the air outlet at the top of the cyclone separator.

[0010] In some embodiments, a dust pump is fixedly connected to the air outlet of the filter box, and the dust pump is fixedly connected above the hair removal bracket.

[0011] In some embodiments, an air blowing bracket is fixedly connected to the bottom of the base plate, the air blowing bracket is slidably connected to the textile fabric, an air blowing fan is fixedly connected to the bottom of the base plate, and the air outlet of the air blowing fan is fixedly connected to the air blowing bracket.

[0012] In some embodiments, a lint roller, a take-up roller, and a lint roller are rotatably connected to one side of the side support plate.

[0013] In some embodiments, a winding motor is fixedly connected to one side of the side support plate, the power output end of the winding motor is fixedly connected to the winding roller, the lint roll and the winding roller have lint paper wound up at one end, and the lower end of the lint paper is rotatably connected to the lint roller and the textile fabric.

[0014] The present invention has the following advantages due to the adoption of the above technical solution: 1. A lint removal device for textile surfaces, comprising an external winding mechanism that moves the textile fabric and multiple guide rollers that keep it taut at a blade mesh, a motor that drives the lint removal blade assembly to rotate a combing roller via a synchronization component, the comb teeth of which comb the lint on the fabric to stand it up, preventing it from sticking to the fabric, ensuring that the lint is fully erected before cutting, avoiding the problem of missed removal caused by the lint sticking together, thereby improving the reliability of the lint removal effect, and when the fabric slides past the lower end of the blade mesh, the lint is squeezed into the mesh holes, at which point the lint removal blade assembly, rotating in the opposite direction to the direction of fabric movement, works with the blade mesh to cut and remove the lint, effectively and continuously removing lint from the fabric surface, improving the efficiency and cleanliness of lint removal.

[0015] 2. A lint removal device for textile surfaces uses an air blower to blow air from the bottom up, causing the lint balls to stand upright and blowing out debris; a dust pump sucks up the cut lint balls and dust from the side through a dust collection hood, and collects them through a cyclone separator, thus realizing the automation and cleanliness of the cleaning process. It can not only improve the lint removal rate, but also collect waste in a timely manner and keep the working environment clean.

[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a structural diagram of the main body of this utility model; Figure 2 This is a side view of the present invention. Figure 3 This is a diagram showing the installation structure of the dust pump of this utility model; Figure 4 This is a partially exploded structural diagram of the present invention; Figure 5 This is a bottom view of the air blowing tube of this utility model.

[0019] Figure label: 1. Base plate; 2. Side support plate; 3. Textile fabric; 4. Guide roller; 5. Combing roller; 6. Comb teeth; 7. Lint removal bracket; 8. Lint-adhesive paper roll; 9. Take-up roller; 10. Take-up motor; 11. Lint removal motor; 12. Synchronization assembly; 13. Lint-adhesive roller; 14. Lint-adhesive paper; 15. Dust pump; 16. Filter box; 17. Cyclone separator; 18. Dust collection box; 19. Dust collection hood; 20. Lint removal knife assembly; 21. Air blowing bracket; 22. Air blowing fan; 23. Knife screen. Detailed Implementation

[0020] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0021] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0022] Example 1: As Figure 1-5As shown, a lint removal device for textile surfaces includes a base plate 1 with a side support plate 2 mounted on top. The device is characterized by: a lint removal bracket 7 fixedly connected to one side of the base plate 1; a blade net 23 fixedly connected below the lint removal bracket 7; a lint removal blade assembly 20 rotatably connected inside the lint removal bracket 7; a combing roller 5 rotatably connected to one side of the side support plate 2; a plurality of staggered comb teeth 6 fixedly connected to one side of the combing roller 5; a synchronization component 12 fixedly connected to one end of the comb teeth 6 and the lint removal blade assembly 20; the synchronization component 12 is preferably a chain and sprocket drive; and a lint removal motor 11 fixedly connected to one side of the side support plate 2, with the power output end of the lint removal motor 11 fixedly connected to the power input end of the synchronization component 12. The side support plate 2 is rotatably connected to a plurality of guide rollers 4, and a textile fabric 3 is rotatably connected to one end of the guide rollers 4. During use, the textile fabric 3 is moved by an external winding mechanism, while multiple guide rollers 4 are used to keep the textile fabric 3 taut when it comes into contact with the blade net 23. When the textile fabric 3 slides past the lower end of the blade mesh 23, the lint balls can be squeezed into the holes of the blade mesh 23. The lint removal blade assembly 20, which rotates in the opposite direction to the movement of the textile fabric 3, works with the blade mesh 23 to cut off the lint balls. At the same time, the lint removal motor 11 that drives the lint removal blade assembly 20 can drive the carding roller 5 to rotate through the synchronization component 12. This allows multiple comb teeth 6 to comb the lint balls on the textile fabric 3, preventing them from sticking to the fabric. This prevents some lint balls that are tightly attached to the fabric from not standing upright inside the blade mesh 23 when the textile fabric 3 is being linted, which would affect the lint removal effect.

[0023] In this embodiment, a dust collection hood 19 is fixedly connected to one side of the hair removal bracket 7, and a cyclone separator 17 is fixedly connected to the air outlet end of the dust collection hood 19. A dust collection box 18 is fixedly connected to the bottom of the cyclone separator 17, a filter box 16 is fixedly connected to the air outlet of the cyclone separator 17, a dust pump 15 is fixedly connected to the air outlet of the filter box 16, and the dust pump 15 is fixedly connected to the top of the hair removal bracket 7. When the vacuum pump 15 is working, the lint balls and dust on the textile fabric 3 that have been cut off can be sucked out from the side through the dust collection hood 19. When these dust balls and lint balls pass through the cyclone separator 17, they will be concentrated in the dust collection box 18 at the bottom for unified processing. The lighter lint balls will be blocked by the filter box 16. In this way, the air suction direction is located on the side, which can prevent the blades from blocking the lint balls from being sucked away by the airflow.

[0024] In this embodiment, an air blowing bracket 21 is fixedly connected to the bottom of the base plate 1, the air blowing bracket 21 is slidably connected to the textile fabric 3, an air blowing fan 22 is fixedly connected to the bottom of the base plate 1, and the air outlet of the air blowing fan 22 is fixedly connected to the air blowing bracket 21. The blower 22 can blow air from the bottom up from inside the blower bracket 21, which can make the lint stand up while blowing dust and fiber debris out of the fabric.

[0025] In this embodiment: during use, the textile fabric 3 is moved by an external winding mechanism, and multiple guide rollers 4 are used to keep the textile fabric 3 taut when it comes into contact with the blade net 23. When the textile fabric 3 slides past the lower end of the blade mesh 23, the lint balls can be squeezed into the holes of the blade mesh 23. The lint removal blade assembly 20, which rotates in the opposite direction to the movement of the textile fabric 3, works with the blade mesh 23 to cut off the lint balls. At the same time, the lint removal motor 11 that drives the lint removal blade assembly 20 can drive the carding roller 5 to rotate through the synchronization component 12. This allows multiple comb teeth 6 to comb the lint balls on the textile fabric 3, preventing them from sticking to the fabric. This prevents some lint balls that are tightly attached to the fabric from not standing upright inside the blade mesh 23 when the textile fabric 3 is being linted, which would affect the lint removal effect. When the vacuum pump 15 is working, the shredded lint and dust on the textile fabric 3 can be sucked out from the side through the dust collection hood 19. When these dust and lint balls pass through the cyclone separator 17, they will be collected in the dust collection box 18 at the bottom for unified processing. The lighter lint balls will be blocked by the filter box 16. In this way, the air suction direction is located on the side, which can prevent the blade from blocking the lint balls from being sucked away by the airflow. The blower 22 can blow air from the bottom to the top from the blower bracket 21, which can make the lint balls stand up while blowing out the dust and fiber debris from the fabric.

[0026] Example 2: A device for removing lint from textile surfaces. This example is an improvement on Example 1, as follows: Figure 1-5 As shown, In this embodiment, a lint roller 8, a take-up roller 9, and a lint roller 13 are rotatably connected to one side of the side support plate 2. A take-up motor 10 is fixedly connected to one side of the side support plate 2. The power output end of the take-up motor 10 is fixedly connected to the take-up roller 9. Lint roller 8 and one end of the take-up roller 9 are wound with lint paper 14. The lower end of the lint paper 14 is rotatably connected to the lint roller 13 and the textile fabric 3. After the carding roller 5 has successfully finished cleaning the textile fabric 3, lint remover 14, which moves at the same speed as the textile fabric 3, can be used to adhere the lint balls, dust, and fiber debris on the textile fabric 3. This not only cleans the textile fabric 3 but also sticks the lint balls upright, further improving the subsequent cleaning effect. Meanwhile, the winding motor 10 can drive the winding roller 9 to wind up the used lint remover 14 to ensure the adhesion effect.

[0027] While this invention relates to various embodiments, its scope of protection is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this invention, and these should all be included within the scope of protection of this invention. Therefore, the scope of protection of this invention should be determined by the scope of the claims.

Claims

1. A device for removing lint from the surface of textiles, comprising a base plate (1) on which a side support plate (2) is mounted, characterized in that: A depilatory bracket (7) is fixedly connected to one side of the base plate (1), and a blade net (23) is fixedly connected below the depilatory bracket (7). A depilatory blade assembly (20) is rotatably connected inside the depilatory bracket (7). A combing roller (5) is rotatably connected to one side of the side support plate (2). A plurality of staggered comb teeth (6) are fixedly connected to one side of the combing roller (5). A synchronization component (12) is fixedly connected to one end of the comb teeth (6) and the depilatory blade assembly (20). A depilatory motor (11) is fixedly connected to one side of the side support plate (2). The power output end of the depilatory motor (11) is fixedly connected to the power input end of the synchronization component (12).

2. The device for removing lint from textile surfaces according to claim 1, characterized in that: The side support plate (2) is rotatably connected to a plurality of guide rollers (4), and a textile fabric (3) is rotatably connected to one end of the guide rollers (4).

3. The device for removing lint from textile surfaces according to claim 2, characterized in that: A dust collection hood (19) is fixedly connected to one side of the hair removal bracket (7), and a cyclone separator (17) is fixedly connected to the air outlet of the dust collection hood (19).

4. The device for removing lint from textile surfaces according to claim 3, characterized in that: A dust collection box (18) is fixedly connected to the bottom of the cyclone separator (17), and a filter box (16) is fixedly connected to the air outlet at the top of the cyclone separator (17).

5. A lint removal device for textile surfaces according to claim 4, characterized in that: The filter box (16) is fixedly connected to a dust pump (15) at its air outlet, and the dust pump (15) is fixedly connected above the hair removal bracket (7).

6. The device for removing lint from textile surfaces according to claim 1, characterized in that: An air blowing bracket (21) is fixedly connected to the bottom of the base plate (1). The air blowing bracket (21) is slidably connected to the textile fabric (3). An air blowing fan (22) is fixedly connected to the bottom of the base plate (1). The air outlet of the air blowing fan (22) is fixedly connected to the air blowing bracket (21).

7. A lint removal device for textile surfaces according to claim 6, characterized in that: The side support plate (2) is rotatably connected to a lint roller (8), a take-up roller (9), and a lint roller (13); a take-up motor (10) is fixedly connected to one side of the side support plate (2), and the power output end of the take-up motor (10) is fixedly connected to the take-up roller (9). Lint roller (8) and take-up roller (9) have lint paper (14) wound up at one end, and the lower end of lint paper (14) is rotatably connected to the lint roller (13) and the textile fabric (3).

Images