Clothing dust removal device
Patent Information
- Application Number
- CN202521689595.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-10
AI Technical Summary
[0003]现有的成衣除尘设备,会将衣物通过悬挂式传送机送入箱柜中,而箱柜外接吸尘设备(主要由鼓风机和滤袋过滤器构成),衣物在输送的过程中会经过气流场,将衣物表层及浅层纤维间的松散灰尘迅速剥离并吸入滤袋,但是附着较强的灰尘,单纯依靠气流的作用则难以实现彻底剥离
除尘效果更彻底:通过拍打和吸尘共同作用来实现高效除尘,即设备中转筒上设置的拍打件,在驱动组件带动下转动,可对网链输送机上的成衣进行拍打,使附着较强的灰尘从衣物表层及纤维内部剥离出来;同时,排气管路与外部吸尘设备连接,在吸尘设备产生的负压作用下,剥离出的灰尘能够及时经通孔、转筒、输气筒和排气管路被抽出、分离,解决了现有设备单纯依靠气流难以彻底剥离附着较强灰尘的问题,除尘更彻底。
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Figure CN224833293U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment dust removal technology, specifically garment dust removal equipment. Background Technology
[0002] In the garment manufacturing process, "dust" refers to various tiny particles or impurities that adhere to the surface of clothing or inside the fibers, originating from multiple stages of the production process.
[0003] Existing garment dust removal equipment sends clothes into cabinets via a suspended conveyor, and the cabinets are connected to a dust collection device (mainly composed of a blower and a filter bag). During the conveying process, the clothes pass through the airflow field, which quickly peels off the loose dust on the surface and between the shallow fibers of the clothes and sucks it into the filter bag. However, for dust that is more firmly attached, it is difficult to completely remove it by airflow alone.
[0004] Therefore, in order to solve the above problems, a garment dust removal device is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a garment dust removal device that solves the problems mentioned in the background art through the combined action of beating and suction.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a garment dust removal device, including a cabinet and a mesh conveyor. The mesh conveyor is fixedly installed inside the cabinet. Through slots for extending the ends of the mesh conveyor are provided on both the left and right sides of the cabinet. Multiple rotating drums are horizontally arranged inside the cabinet and above the mesh conveyor. An air supply cylinder is connected to the rear side of each rotating drum, and a rotating shaft is fixedly installed on the front side of each rotating drum. The front side of the cabinet is rotatably assembled with the rotating shaft via a bearing seat, and the rear side of the cabinet is rotatably assembled with the air supply cylinder via a bearing seat. Beating components are evenly installed on the circumference of each rotating drum, and through holes are evenly opened on the circumference of each rotating drum. An exhaust pipe for connecting to the air supply cylinder is fixedly installed on the rear side of the cabinet, and a drive assembly for driving the rotating drums is installed on the front side of the cabinet.
[0007] Specifically, each of the rotating drums has multiple sets of striking elements arranged equidistantly along the axial direction, with each set consisting of three striking elements distributed in a circle. Each of the rotating drums also has multiple sets of through holes arranged equidistantly along the axial direction, with each set consisting of three through holes distributed in a circle. The striking elements and through holes are arranged alternately along the axial direction, and the striking elements on adjacent rotating drums are arranged alternately along the axial direction.
[0008] Specifically, the striking component includes a base and a rubber sheet. The base is fixedly assembled with the rotating cylinder. An inclined surface is provided on the side of the base away from the rotating cylinder. The inclined surface is arranged along the tangent of the rotating cylinder. One end of the rubber sheet is installed on the inclined surface of the base by screws.
[0009] Specifically, the exhaust pipeline includes a main pipe, branch pipes, and a rotary joint. The rear end of the air delivery cylinder extends out of the bearing seat and is rotatably mounted with a rotary joint. A branch pipe is fixedly mounted on the rear side of the cabinet. The upper part of the branch pipe is connected to the rotary joint through a bypass. The rear side of the branch pipe is connected to the main pipe.
[0010] Specifically, the drive assembly includes a transmission structure and a geared motor. The rotating shafts are connected and assembled through the transmission structure. The geared motor is fixedly installed on the front side of the cabinet through a support platform. The output end of the geared motor is connected to one of the rotating shafts.
[0011] Specifically, the end of the mesh conveyor extends at least 1 meter beyond the through groove.
[0012] Compared with the prior art, the beneficial effects of this utility model are: More thorough dust removal: Highly efficient dust removal is achieved through the combined action of beating and suction. The beating component on the rotating drum in the equipment rotates under the drive component, beating the garments on the mesh conveyor to remove strongly attached dust from the surface and inside the fibers of the clothing. At the same time, the exhaust pipe is connected to an external vacuum cleaner. Under the negative pressure generated by the vacuum cleaner, the separated dust can be extracted and separated in time through the through holes, rotating drum, air supply pipe and exhaust pipe. This solves the problem that existing equipment cannot completely remove strongly attached dust by relying solely on airflow, resulting in more thorough dust removal.
[0013] The structure is reasonably designed: the distribution of the beating components and through holes is scientific. The beating components and through holes on each rotating drum are alternately arranged along the axial direction, and each group of beating components on adjacent rotating drums is also alternately arranged along the axial direction, which ensures the comprehensiveness of beating and the timeliness of dust adsorption. Attached Figure Description
[0014] Figure 1 This is a schematic cross-sectional view of the structure of this utility model; Figure 2 This is a top view illustrating the structure of the rotating cylinder of this utility model; Figure 3 This is a schematic cross-sectional view of the structure of the striking component of this utility model; Figure 4 This is a top view illustrating the structure of this utility model.
[0015] In the diagram: 1. Cabinet, 2. Mesh conveyor, 3. Rotary drum, 4. Through hole, 5. Beating component, 51. Base, 52. Rubber sheet, 6. Air supply cylinder, 7. Rotary shaft, 8. Drive assembly, 81. Transmission structure, 82. Gear motor, 9. Exhaust pipe, 91. Main pipe, 92. Branch pipe, 93. Rotary joint, 10. Bearing seat, 11. Through groove. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1 This utility model provides a garment dust removal device, including a cabinet 1 and a mesh conveyor 2. The mesh conveyor 2 is fixedly installed inside the cabinet 1. The left and right sides of the cabinet 1 are provided with through slots 11 for the ends of the mesh conveyor 2 to extend out. The mesh conveyor 2 is an existing component composed of a metal mesh belt, a drive sprocket, a reducer, a tensioning device, etc. Garments can be placed from the right side of the mesh conveyor 2, enter the cabinet 1 through the through slot 11 on the right side, and finally be sent out through the through slot 11 on the left side.
[0018] Inside the cabinet 1 and above the mesh conveyor 2, multiple rotating drums 3 are horizontally arranged. An air supply cylinder 6 is connected to the rear side of the rotating drum 3, and a rotating shaft 7 is fixedly installed on the front side of the rotating drum 3. The front side of the cabinet 1 is rotatably assembled with the rotating shaft 7 through a bearing seat 10, and the rear side of the cabinet 1 is rotatably assembled with the air supply cylinder 6 through a bearing seat 10. The cabinet 1 is provided with through holes for the rotating shaft 7 and the air supply cylinder 6 to pass through, so that the rotating drum 3 between the bearing seats 10 can rotate circumferentially.
[0019] The rotating drum 3 is uniformly equipped with beating parts 5 on its circumference and has through holes 4 uniformly opened on its circumference. The rear side of the cabinet 1 is fixedly equipped with an exhaust pipe 9 for connecting to the air supply cylinder 6. The exhaust pipe 9 is connected to an external dust collection device (mainly composed of a blower and a filter bag). The front side of the cabinet 1 is equipped with a drive assembly 8 for driving the rotating drum 3. The drive assembly 8 can rotate all the rotating drums 3 simultaneously in the same direction. The beating parts 5 can fall on the garment to complete the beating process, which is conducive to the removal of dust. The negative pressure generated by the dust collection device can extract and separate the dust from the through holes 4, rotating drum 3, air supply cylinder 6 and exhaust pipe 9.
[0020] Specifically: Please see Figure 2Each rotating drum 3 has multiple sets of slapping elements 5 arranged equidistantly along the axial direction, with three slapping elements 5 arranged in a circular pattern in each set. Each rotating drum 3 also has multiple sets of through holes 4 arranged equidistantly along the axial direction, with three through holes 4 arranged in a circular pattern in each set. The slapping elements 5 and through holes 4 are arranged alternately along the axial direction, and the slapping elements 5 on adjacent rotating drums 3 are arranged alternately along the axial direction. This distribution of slapping elements 5 and through holes 4 not only ensures the comprehensiveness of the slapping but also ensures the timeliness of dust adsorption, that is, when the dust is peeled off, it will enter the rotating drum 3 through the through holes 4.
[0021] Please see Figure 3 The striking component 5 includes a base 51 and a rubber sheet 52. The base 51 is fixedly assembled with the rotating cylinder 3. An inclined surface is provided on the side of the base 51 away from the rotating cylinder 3. The inclined surface is set along the tangent of the rotating cylinder 3. One end of the rubber sheet 52 is installed on the inclined surface of the base 51 by screws. The rubber sheet 52 is tough and can be deformed adaptably. The shape of the base 51 facilitates the disassembly and replacement of the rubber sheet 52 and guides the striking direction of the rubber sheet 52.
[0022] Please see Figure 4 The exhaust pipe 9 includes a main pipe 91, branch pipes 92 and a rotary joint 93. The rear end of the air delivery cylinder 6 extends out of the bearing seat 10 and is rotatably mounted with the rotary joint 93. The branch pipe 92 is fixedly mounted on the rear side of the cabinet 1. The upper part of the branch pipe 92 is connected to the rotary joint 93 through a bypass. The main pipe 91 is connected to the rear side of the branch pipe 92. The main pipe 91 is connected to the filter bag filter in the dust collection equipment. When working, it can generate negative pressure in each rotating cylinder 3 without affecting the rotation of the rotating cylinder 3.
[0023] The drive assembly 8 includes a transmission structure 81 and a geared motor 82. The rotating shafts 7 are connected and assembled through the transmission structure 81. The geared motor 82 is fixedly installed on the front side of the cabinet 1 through a support platform. The output end of the geared motor 82 is connected to one of the rotating shafts 7. When the geared motor 82 is working, it can directly rotate one rotating shaft 7 clockwise. After being transmitted through the transmission structure 81, it can ensure that all rotating shafts 7 rotate synchronously. The transmission structure 81 can adopt the commonly used double-groove synchronous pulley and synchronous belt transmission method. The transmission belt is alternately connected in the transmission groove of the adjacent double-groove synchronous pulley to complete the synchronous transmission of power.
[0024] In addition, the end of the mesh conveyor 2 extends at least 1 meter beyond the through groove 11 to ensure that the garment placement and removal operations can be carried out smoothly.
[0025] Working principle: During operation, the operator places the garments sequentially on the upper right side of the mesh conveyor 2. As the mesh conveyor 2 conveys the garments, they move to the left and enter the cabinet 1, eventually exiting from the left end of the mesh conveyor 2. They can then be collected and stored in a turnover box.
[0026] At the same time, the drive component 8 rotates all the rotating drums 3 clockwise, causing the beating component 5 to beat the garments in the cabinet 1, which helps to remove dust with strong adhesion and dust inside the fibers. The dust enters the rotating drum 3 through the nearby through hole 4, and then enters the dust collection equipment through the air supply pipe 6 and the exhaust pipe 9 to complete the filtration.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A garment dust removal device, comprising a cabinet (1) and a mesh conveyor (2), characterized in that: The cabinet (1) is fixedly installed with a mesh conveyor (2). The left and right sides of the cabinet (1) are provided with through slots (11) for extending the end of the mesh conveyor (2). Multiple rotating drums (3) are horizontally arranged inside the cabinet (1) and above the mesh conveyor (2). The rear side of the rotating drum (3) is connected to the air supply cylinder (6), and the front side of the rotating drum (3) is fixedly installed with a rotating shaft (7). The front side of the cabinet (1) is rotatably assembled with the rotating shaft (7) through a bearing seat (10). The rear side of the cabinet (1) is rotatably assembled with the air supply cylinder (6) through a bearing seat (10). The circumferential side of the rotating drum (3) is evenly equipped with a beater (5). The circumferential side of the rotating drum (3) is evenly provided with through holes (4). The rear side of the cabinet (1) is fixedly installed with an exhaust pipe (9) for connecting the air supply cylinder (6). The front side of the cabinet (1) is equipped with a drive assembly (8) for driving the rotating drum (3).
2. The garment dust removal equipment according to claim 1, characterized in that: The striking elements (5) on each of the rotating drums (3) are arranged in multiple groups at equal intervals along the axial direction. The number of striking elements (5) in each group is three in a circular distribution. The through holes (4) on each of the rotating drums (3) are arranged in multiple groups at equal intervals along the axial direction. The number of through holes (4) in each group is three in a circular distribution. The striking elements (5) and the through holes (4) in each group are arranged alternately along the axial direction. The striking elements (5) on adjacent rotating drums (3) are arranged alternately along the axial direction.
3. The garment dust removal equipment according to claim 1, characterized in that: The striking component (5) includes a base (51) and a rubber sheet (52). The base (51) is fixedly assembled with the rotating cylinder (3). The base (51) has an inclined surface on the side away from the rotating cylinder (3). The inclined surface is arranged along the tangent of the rotating cylinder (3). One end of the rubber sheet (52) is installed on the inclined surface of the base (51) by screws.
4. The garment dust removal equipment according to claim 1, characterized in that: The exhaust pipe (9) includes a main pipe (91), a branch pipe (92) and a rotary joint (93). The rear end of the air delivery cylinder (6) extends out of the bearing seat (10) and is rotatably mounted with the rotary joint (93). The rear side of the cabinet (1) is fixedly mounted with the branch pipe (92). The upper part of the branch pipe (92) is connected to the rotary joint (93) through a bypass. The rear side of the branch pipe (92) is connected to the main pipe (91).
5. The garment dust removal equipment according to claim 1, characterized in that: The drive assembly (8) includes a transmission structure (81) and a geared motor (82). The rotating shafts (7) are connected and assembled through the transmission structure (81). The front side of the cabinet (1) is fixedly installed with a geared motor (82) through a support platform. The output end of the geared motor (82) is connected to one of the rotating shafts (7).
6. The garment dust removal equipment according to claim 1, characterized in that: The end of the mesh conveyor (2) extends at least 1 meter beyond the through groove (11).