Cloth inspecting machine for processing automobile interior fabric

Abstract

The utility model discloses an automobile interior fabric processing cloth inspection machine, including the work table, the upper end left and right sides of work table all are fixedly installed with a fixed plate, and the opposite side of two fixed plate is fixedly installed with the detection LED lamp, and the opposite side of two fixed plate is movably connected with the pivot of the common activity, the outer fixed surface of pivot is fixedly installed with the adjusting plate, and the right end of right side work table is fixedly installed with first motor, aims at solving the problem of inaccurate fabric cloth inspection detection. Its technical scheme main points are: a kind of automobile interior fabric processing cloth inspection machine. The utility model second motor drives the rotation of rotating lever, drives rubber slapping plate to carry out high-frequency flexible slapping to fabric surface, while negative pressure directly sucks fabric surface residual dust, realizes slapping, adsorption double-effect cleaning, effectively removes the fiber scrap and fluff on fabric surface, avoids these impurities to cover the real flaw, to improve the accuracy of detection.

Description

Technical Field

[0001] This utility model relates to an automotive interior fabric processing equipment, and more specifically, it relates to a fabric inspection machine for automotive interior fabric processing. Background Technology

[0002] A fabric inspection machine for automotive interior fabric processing is a device specifically designed to inspect the quality of automotive interior fabrics. This type of machine uses a series of technical methods to ensure that automotive interior fabrics are free of defects, color differences, or other quality problems, thereby meeting the automotive industry's high-quality material requirements. Its main purpose is to conduct a thorough quality inspection of the fabric before it enters subsequent processing steps to ensure the safety and aesthetics of the final product.

[0003] Existing fabric inspection machines for automotive interior fabric processing often fail to detect the fine fiber dust or lint generated during the fabric production process, especially when using natural fibers (such as cotton and wool) or certain synthetic fibers. These fiber dust or lint can cover up the fabric defects during inspection, obscuring the actual defects and making it impossible to accurately identify the true fabric defects. This affects the quality assessment of the final product and results in inaccurate testing.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a fabric inspection machine for automotive interior fabric processing, which aims to solve the technical problem of inaccurate fabric inspection.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a fabric inspection machine for processing automotive interior fabrics, comprising a workbench, with a fixed plate fixedly installed on both the left and right sides of the upper end of the workbench, detection LED lights fixedly installed on the front sides of the two fixed plates, a rotating shaft movably connected to the opposite surfaces of the two fixed plates, an adjusting plate fixedly installed on the outer surface of the rotating shaft, a first motor fixedly installed on the right end of the right side of the workbench, the output end of the first motor being fixedly connected to the rotating shaft, a feeding roller movably connected above the front end of the adjusting plate, a second motor fixedly installed on the left end of the left side of the fixed plate, a rotating rod fixedly installed on the output end of the second motor, a rubber beating plate fixedly installed on the outer surface of the rotating rod, a dust collection body fixedly installed on the left end of the fixed plate, a connecting pipe fixedly connected to the input end of the dust collection body, a dust suction port fixedly installed on the right end of the connecting pipe, the dust suction port being located below the rubber beating plate, a pull-out dust collection box fixedly installed on the left end of the fixed plate, and the output end of the dust collection body being connected to the dust collection box.

[0007] The present invention is further configured such that a testing platform is fixedly installed on the lower front side of the adjustment plate.

[0008] The present invention is further configured such that both the rubber tapping plate and the dust suction port are located in front of the adjusting plate.

[0009] In summary, this utility model has the following beneficial effects:

[0010] The second motor drives the rotating rod to rotate, causing the rubber beating plate to perform high-frequency, gentle beating on the fabric surface. This gentle beating action effectively dislodges impurities such as fiber debris and lint adhering to the fabric due to vibration. The vacuum cleaner body is connected to the suction port through a connecting tube. The suction port is located directly below the rubber beating plate. After the vacuum cleaner body is started, a negative pressure airflow is formed at the suction port to accurately capture the falling fiber debris. At the same time, the negative pressure directly sucks up residual floating dust on the fabric surface, achieving dual-effect cleaning of beating and adsorption. This effectively removes fiber debris and lint from the fabric surface, preventing these impurities from obscuring true defects and thus improving the accuracy of detection. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the fabric inspection machine of this utility model;

[0012] Figure 2 This is a schematic diagram of the structure of the adjustment plate of the fabric inspection machine of this utility model.

[0013] In the diagram: 1. Workbench; 2. Fixing plate; 3. Detection LED light; 4. Rotating shaft; 5. Adjusting plate; 6. First motor; 7. Feeding roller; 8. Second motor; 9. Rotating rod; 10. Rubber beater plate; 11. Dust collection body; 12. Connecting pipe; 13. Dust collection port; 14. Dust collection box; 15. Detection table. Detailed Implementation

[0014] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0015] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "set up / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] The present invention will now be described in detail with reference to the accompanying drawings.

[0018] A fabric inspection machine for automotive interior fabric processing, such as Figures 1 to 2 As shown, the system includes a workbench 1. A fixed plate 2 is fixedly installed on both the left and right sides of the upper end of the workbench 1. Detection LED lights 3 are fixedly installed on the front faces of the two fixed plates 2. A rotating shaft 4 is movably connected to the opposite faces of the two fixed plates 2. An adjusting plate 5 is fixedly installed on the outer surface of the rotating shaft 4. A first motor 6 is fixedly installed on the right end of the right workbench 1. The output end of the first motor 6 is fixedly connected to the rotating shaft 4. A feeding roller 7 is movably connected above the front end of the adjusting plate 5. A second motor 8 is fixedly installed on the left end of the left fixed plate 2. A rotating rod 9 is fixedly installed on the output end of the second motor 8. A rubber beater plate 10 is fixedly installed on the outer surface of the rotating rod 9. A dust collection body 11 is fixedly installed on the left end of the fixed plate 2. A connecting pipe 12 is fixedly connected to the input end of the dust collection body 11. A dust collection port 13 is fixedly installed on the right end of the connecting pipe 12. The dust collection port 13 is located below the rubber beater plate 10. A pull-out dust collection box 14 is fixedly installed on the left end of the fixed plate 2. The output end of the dust collection body 11 is connected to the dust collection box 14.

[0019] like Figure 1 As shown, a detection platform 15 is fixedly installed on the lower front side of the adjustment plate 5. The adjustment plate 5 is used to support the feeding roller 7 and is also responsible for guiding the fabric to pass smoothly through the cleaning and inspection area. After the fabric has been cleaned, it will directly reach the detection platform 15 for quality inspection.

[0020] like Figure 1 As shown, the rubber beater 10 and the dust suction port 13 are both located in front of the adjustment plate 5.

[0021] Working principle: The fabric is first loaded onto the feeding roller 7. The motor on the left drives the feeding roller 7 to rotate slowly, gradually releasing the fabric and conveying it vertically downward at a constant speed. Since the adjusting plate 5 is set vertically, the fabric also moves vertically downward and approaches the rubber beater plate 10.

[0022] When the fabric passes over the rubber beating plate 10, the second motor 8 drives the rotating rod 9 to rotate, causing the rubber beating plate 10 to perform high-frequency, gentle beating on the fabric surface. This gentle beating action can effectively remove impurities such as fiber debris and lint attached to the fabric due to vibration. The rubber beating plate 10 is made of soft rubber material, and both ends of the rubber beating plate 10 are curved to ensure that no damage is caused to the fabric during the cleaning process. The vacuum cleaner body 11 is connected to the vacuum port 13 through the connecting pipe 12, which is located directly below the rubber beating plate 10. The vacuum cleaner body 11 has a built-in high-speed centrifugal fan (power 0.5-1.2kW). The high-speed centrifugal fan is electrically connected to an external power supply through an external control switch group. After starting, it forms a negative pressure airflow of ≥15m / s at the suction port 13. The suction port 13 is located ≤5cm directly below the rubber beater plate 10, which accurately captures falling fiber debris. At the same time, the negative pressure directly sucks up residual floating dust on the fabric surface, achieving dual-effect cleaning of beating and adsorption. Dust and impurities are transported by the vacuum cleaner body 11 to the pull-out dust collection box 14 for centralized treatment, ensuring the cleanliness of the working area.

[0023] After cleaning, the fabric continues to descend to the inspection table 15. The first motor 6 drives the rotating shaft 4 to rotate clockwise by 15°-30°, causing the adjusting plate 5 and the inspection table 15 to change from a vertical to an inclined state. In this way, the fabric can be laid flat on the inspection table 15, making it easier for the operator to observe carefully. The inspection LED light 3 is connected to an external power supply, and the light from the inspection LED light 3 illuminates the inclined table surface at an angle of 45°-60°, enhancing the contrast of light and shadow on the defective surface. The operator can directly look at the fabric surface and, because there is no fiber debris to interfere, can clearly identify and mark defects such as color difference, broken warp, and holes.

[0024] In summary, by combining the beating action of the rubber beating plate 10 with the dust collection system, fiber debris and lint on the fabric surface are effectively removed, preventing these impurities from obscuring the true defects, thereby improving the accuracy of the detection.

[0025] It is worth noting that the first motor 6 and the second motor 8 disclosed in the above embodiments are specifically Panasonic MINAS A6 series, and the operation of the first motor 6 and the second motor 8 controlled by the external control switch group and the external power supply adopts the methods commonly used in the prior art.

[0026] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A fabric inspection machine for automotive interior fabric processing, comprising a workbench (1), wherein a fixing plate (2) is fixedly installed on both the left and right sides of the upper end of the workbench (1), and detection LED lights (3) are fixedly installed on the front sides of the two fixing plates (2) facing each other, characterized in that: The two fixed plates (2) are movably connected to a rotating shaft (4) on their opposite surfaces. An adjusting plate (5) is fixedly installed on the outer surface of the rotating shaft (4). A first motor (6) is fixedly installed on the right end of the worktable (1) on the right side. The output end of the first motor (6) is fixedly connected to the rotating shaft (4). A feeding roller (7) is movably connected above the front end of the adjusting plate (5). A second motor (8) is fixedly installed on the left end of the fixed plate (2) on the left side. A rotating rod (9) is fixedly installed on the output end of the second motor (8). A rubber beating plate (10) is fixedly installed on the outer surface of the rotating rod (9). A dust collection body (11) is fixedly installed on the left end of the fixed plate (2). A connecting pipe (12) is fixedly connected to the input end of the dust collection body (11). A dust suction port (13) is fixedly installed on the right end of the connecting pipe (12). The dust suction port (13) is located below the rubber beating plate (10). A pull-out dust collection box (14) is fixedly installed on the left end of the fixed plate (2). The output end of the dust collection body (11) is connected to the dust collection box (14).

2. The fabric inspection machine for automotive interior fabric processing according to claim 1, characterized in that: A testing platform (15) is fixedly installed on the lower front side of the adjustment plate (5).

3. The fabric inspection machine for automotive interior fabric processing according to claim 1, characterized in that: The rubber slapping plate (10) and the dust suction port (13) are both located in front of the adjusting plate (5).

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