Integrated drilling and burnishing machine
Patent Information
- Application Number
- CN202522330728.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0005]本实用新型所要解决的技术问题在于:提供一种集成化摇钻烫钻一体机,它解决了现有技术中摇钻烫钻工序分割较大,连贯性不足的问题
通过将摇钻工序与烫钻工序集成至单台机器上,从而能够提高两个工序的连贯性,提高加工效率,粘纸经过摇钻工序粘附饰钻图案后,无需再与底纸贴合,能够直接进入烫钻工序中将饰钻转移至面料上,从而减少了摇钻与烫钻工序之间的环节。另一方面,由于粘纸经粘附饰钻后,能够直接将饰钻图案转移至面料上,因此经过烫钻将饰钻图案去除后的粘纸能够进行多次利用,能够有效的降低加工过程中粘纸的消耗量,提高粘纸的利用率,降低加工成本。
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Figure CN224833322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an integrated rhinestone and hot-rhinestone machine, belonging to the technical field of garment processing equipment. Background Technology
[0002] A rhinestone brushing machine, also known as a rhinestone shredder, is an automated mechanical device used for processing garment fabrics. It typically has a rhinestone frame that holds rhinestones. By vibrating or shaking, the rhinestones in the frame are spread flat into a pre-set groove to form a specific pattern. Adhesive paper is then placed on top of the pattern, causing the rhinestones to adhere to the paper, thus forming a rhinestone pattern on the paper. This process is called rhinestone brushing or rhinestone shredder operation.
[0003] After the rhinestones are attached to the adhesive paper, they still need to be hot-pressed. This involves pressing the adhesive paper against the fabric and heating it to transfer the rhinestone pattern onto the fabric.
[0004] In existing technologies, rhinestone application and hot-fixing are generally two separate processes that need to be completed by independent machines. The adhesive paper used to attach the rhinestones needs to be collected again and manually laid onto the fabric for hot-fixing. The continuity between the two processes is insufficient, resulting in slow processing efficiency. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide an integrated rock drilling and hot rhinestone machine, which solves the problem of large division and insufficient continuity of the rock drilling and hot rhinestone process in the prior art.
[0006] The technical problem to be solved by this utility model is achieved by the following technical solution: an integrated rock drilling and hot rhinestone machine, comprising: A rotary drilling platform, wherein at least one rotary drilling area is provided on the rotary drilling platform; The first pressure plate is disposed on one or both sides of the rocker drill table; A rhinestone applicator is disposed above the rhinestone table. The rhinestone applicator is used to press the adhesive paper onto the rhinestone area to adhere the rhinestones and press the adhesive paper with the rhinestones onto the first pressure plate. The second pressure plate is disposed on the rhinestone attaching assembly and is used to work with the first pressure plate to press the rhinestones on the adhesive paper onto the fabric.
[0007] By adopting the above technical solution, the time for rhinestone shaking and hot-fixing can be effectively reduced, thus improving processing efficiency. By integrating the rhinestone shaking process with the hot-fixing process, the rhinestone pattern can be immediately adhered to the fabric after the adhesive paper is used for the hot-fixing process. This effectively reduces the collection process between shaking and hot-fixing, making the process more seamless. The adhesive paper does not need to be collected again, which can effectively improve the overall processing efficiency.
[0008] The present invention is further configured such that: the diamond-attaching assembly includes a transmission bracket slidably disposed above the drilling table, and the second pressure plate is disposed on the transmission bracket and can be raised and lowered independently.
[0009] By adopting the above technical solution, the second pressure plate is directly set on the rhinestone applicator. The second pressure plate moves synchronously with the rhinestone applicator, so that the second pressure plate can push the adhesive paper downward at any time, which makes it convenient for the adhesive paper to quickly transfer the rhinestone pattern to the fabric.
[0010] The present invention is further configured such that: the rhinestone attaching assembly is provided with a transmission channel for guiding the transfer of the adhesive paper, the adhesive paper passes through the transmission channel through one end of the rhinestone attaching assembly, passes under the second pressure plate and exits through the other end of the rhinestone attaching assembly.
[0011] By adopting the above technical solution, the adhesive paper can be pushed downward by the second pressure plate in the transmission channel, quickly realizing the adhesion and hot-fixing of rhinestones.
[0012] The present invention is further configured such that: pressing rollers that can be raised and lowered independently are provided on both sides of the second pressure plate, the pressing rollers being used to push the adhesive paper onto the rhinestone area for rhinestone adhesion.
[0013] By adopting the above technical solution, the pressing rollers are positioned on both sides of the second pressure plate and used alternately with it. When the paper needs to be used to attach rhinestones, the pressing rollers are pushed downwards to move the paper to the rhinestone area. When the paper needs to be bonded to the fabric for hot-fix rhinestone application, the second pressure plate is pushed downwards to move the paper onto the first pressure plate for bonding with the fabric. By rationally arranging the installation positions of the pressing rollers and the second pressure plate, the installation space is reduced while ensuring that their relative movement does not interfere with each other, thus guaranteeing the orderly progress of the entire hot-fix rhinestone process.
[0014] The present invention is further configured such that: the inlet end of the transmission channel is provided with a composite roller for mounting the composite paper and a collecting roller for collecting the bottom paper, the adhesive paper separated from the composite paper enters the transmission channel, and the bottom paper is collected by the collecting roller.
[0015] By adopting the above technical solution, the adhesive paper can be quickly separated from the composite paper and transferred to the transport channel, while the bottom paper separated from the composite roller can be quickly collected by the collecting roller.
[0016] The present invention is further configured such that: a recycling roller for recycling the adhesive paper is provided at the outlet end of the transmission channel.
[0017] By adopting the above technical solution, the adhesive paper is recycled by the recycling roller after use. At the same time, the recycling roller can assist the adhesive paper in transportation and provide transportation power, so that the adhesive paper can be continuously separated from the composite paper and extracted into the transportation channel.
[0018] The present invention is further configured such that: at least one diamond-attaching component is slidably disposed above the diamond-setting platform.
[0019] By adopting the above technical solution, one or two diamond-attaching components can be set above the rocking drill table according to the actual working conditions, thereby cooperating with the first pressure plates set on both sides of the rocking drill table to realize a continuous rocking and hot-drilling process, which can improve the working efficiency of the entire device.
[0020] The present invention is further configured such that at least one of the first pressure plate and the second pressure plate serves as a heating source.
[0021] By adopting the above technical solution, heating can be selected based on the needs of the processed materials and production process, including heating only the first pressure plate, heating only the second pressure plate, or heating both the first and second pressure plates simultaneously. If one heating source fails, the other can still operate, preventing a complete production halt and providing redundancy. During maintenance, one of the heating modules can also be repaired or replaced individually.
[0022] The present invention is further configured such that the lowest point of the pressing roller in the vertical direction is lower than the height of the lower surface of the second pressure plate.
[0023] By adopting the above technical solution, the adhesive paper can avoid contact with the second pressure plate when it is transported in the transmission channel, thereby reducing the friction generated during the transmission of the adhesive paper and improving the smoothness and stability of the transmission of the adhesive paper.
[0024] The beneficial effects of this utility model are: By integrating the rhinestone application process and the hot-fix rhinestone application process into a single machine, the continuity of the two processes can be improved, increasing processing efficiency. After the rhinestone pattern is adhered to the adhesive paper in the rhinestone application process, it no longer needs to be bonded to the base paper and can directly enter the hot-fix rhinestone application process to transfer the rhinestones to the fabric, thus reducing the number of steps between the rhinestone application and hot-fix rhinestone application processes. On the other hand, since the rhinestone pattern can be directly transferred to the fabric after the rhinestone pattern is adhered to the adhesive paper, the adhesive paper after the rhinestone pattern is removed by hot-fix rhinestone application can be reused multiple times, effectively reducing the consumption of adhesive paper during processing, increasing the utilization rate of adhesive paper, and reducing processing costs. Attached Figure Description
[0025] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2A This is a side view of the rhinestone attaching component of this utility model; Figure 2B This is a schematic diagram of the process of attaching rhinestones to the rhinestone-attaching component of this utility model; Figure 2C This is a schematic diagram of the hot-rhine process of the rhinestone-attaching component of this utility model; Figure 3 This is a three-dimensional structural diagram of the first pressure plate of this utility model; Figure 4 This is a three-dimensional structural diagram of another embodiment of the present invention; Figure 5 For the present utility model Figure 2B Enlarged schematic diagram of the structure at point A in the middle.
[0026] In the diagram: 1. Drilling table; 2. Drilling area; 2a. Drilling frame; 3. First pressure plate; 4. Drilling assembly; 5. Second pressure plate; 6. Adhesive paper; 7. Fabric; 8. Transmission bracket; 9. Transmission channel; 10. Pressing roller; 11. Composite roller; 12. Collecting roller; 13. Recycling roller; 14. Composite paper; 15. Pushing cylinder; 16. Clamping claw; 17. Synchronous belt; 18. Drive rod; 19. Synchronous pulley; 20. Drive motor. Detailed Implementation
[0027] In order to make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.
[0028] like Figure 1 As shown, an integrated rhinestone and hot-fix rhinestone machine includes a rhinestone table 1 with at least one rhinestone area 2. In this embodiment, the rhinestone area 2 consists of at least one rhinestone frame 2a, which contains rhinestones for arranging patterns and a pattern template. By shaking the rhinestone frame 2a, the rhinestones fall into the pattern template to form a rhinestone pattern. A first pressure plate 3 is provided on one or both sides of the rhinestone table 1. In this embodiment, the first pressure plate 3 serves as a platform for laying fabric 7, and the fabric 7 is pre-laid on the first pressure plate 3 during hot-fix rhinestone application. Above the entire rhinestone table 1, a rhinestone-attaching component 4 is provided for pressing adhesive paper 6 onto the rhinestone area 2 to adhere the rhinestones and pressing the adhesive paper 6 with the rhinestones onto the first pressure plate 3. The rhinestone-attaching component 4 is installed and fixed by a transmission bracket 8, which is slidably mounted on the rhinestone table 1 via a slide rail. By driving the transmission bracket 8 to slide on the rhinestone table 1, the rhinestone-attaching component 4 is moved. The second pressure plate 5 is disposed on the rhinestone attachment assembly 4 and is used to cooperate with the first pressure plate 3 to press the rhinestones on the adhesive paper 6 onto the fabric 7.
[0029] In specific working conditions, refer to Figure 1 as well as Figures 2A to 2CThe adhesive paper 6 first moves with the transmission bracket 8 to directly below the rhinestone area 2. After being pressed down by the corresponding rollers, it is pushed to fit against the pattern template to adhere the rhinestone pattern. After the rhinestone pattern is adhered, it moves with the transmission bracket 8 to the next pattern template to adhere another rhinestone pattern. When the rhinestone pattern is completely adhered, the fabric 7 to be hot-rhinestoned is laid on the first pressure plate 3. Then, the transmission bracket 8 is driven to move directly above the first pressure plate 3, and the second pressure plate 5 is controlled to push down, pressing the area with the rhinestone pattern on the adhesive paper 6 together with the fabric 7. The heating component is controlled to heat the area between the first pressure plate 3 and the second pressure plate 5, so that the rhinestone pattern is detached from the adhesive paper 6 and adhered to the fabric 7.
[0030] Throughout the process, the traditional processing steps of re-coating the adhesive paper 6 with the base paper after adhering the rhinestones are eliminated, and there is no need to collect the adhesive paper 6 again. This allows the adhesive paper 6 with the rhinestones to be directly applied to the fabric 7 for hot-fix rhinestone processing, thereby improving the continuity of the entire processing process, reducing processing steps, and effectively improving the processing efficiency of the entire fabric 7.
[0031] It should be noted that, in this field, composite paper 14 specifically refers to paper made of a non-adhesive base paper and an adhesive paper 6 bonded together. In this embodiment, the adhesive paper 6 is first separated from the composite paper 14, and after separation, its adhesive side faces the drilling table 1, that is, it faces downward in the vertical direction.
[0032] On the other hand, since the adhesive paper 6 does not need to be laminated with the base paper twice, it can be re-attached after the rhinestones are applied to the fabric 7, enabling multiple uses of the single-sided area of the adhesive paper 6. This effectively improves the utilization rate of the adhesive paper 6 and reduces processing costs. Secondly, since the adhesive paper 6 is directly used for rhinestone application after the rhinestones are attached, the rhinestones on the adhesive paper 6 are greatly less affected by external factors, resulting in a significantly lower rate of detachment. This effectively improves the integrity of the rhinestone pattern and enhances production quality.
[0033] Furthermore, the rhinestone applicator 4 is provided with a transmission channel 9 for guiding the transfer of the adhesive paper 6. The adhesive paper 6 passes through the transmission channel 9 via one end of the rhinestone applicator 4, passes under the second pressure plate 5, and exits from the other end of the rhinestone applicator 4. The second pressure plate 5 has independently lifting and lowering pressure rollers 10 on both sides, which are used to push the adhesive paper 6 onto the rhinestone area 2 for rhinestone adhesion.
[0034] The transmission channel 9 is located in the lower part of the entire transmission support 8. The transmission support 8 is slidably mounted on the drilling table 1 by multiple support rods. The drilling table 1 is specifically a support frame made of multiple long strip profiles. The drilling area 2 is located above the frame, and the transmission channel 9 is located between the transmission support 8 and the drilling area 2.
[0035] As shown in Figure 2, the left end of the transmission channel 9 is designated as the outlet, and the right end as the inlet. At the inlet of the transmission channel 9, a composite roller 11 for mounting the composite paper 14 and a collecting roller 12 for collecting the base paper are installed. The adhesive paper 6 separated from the composite paper 14 enters the transmission channel 9, and the base paper is collected by the collecting roller 12. At the outlet of the transmission channel 9, a recovery roller 13 for recovering the adhesive paper 6 is installed.
[0036] In this embodiment, as Figure 2A As shown, the composite roller 11 is located above the collecting roller 12. The composite paper 14 in the composite roller 11 separates the base paper and the adhesive paper 6. After the adhesive paper 6 is separated, it is located above the base paper and is sent into the transmission channel 9. The base paper is then transmitted downwards and collected by the collecting roller 12.
[0037] like Figure 1 As shown, there is at least one rhinestone-applying component 4. In this embodiment, there are two rhinestone-applying components 4, and first pressure plates 3 are provided on both the front and rear sides of the rhinestone-applying table 1. By setting two rhinestone-applying components 4 to work together, the two rhinestone-applying components 4 can achieve staggered operation. That is, when one rhinestone-applying component 4 is performing the rhinestone-applying process, the other rhinestone-applying component 4 is controlled to perform the hot-drilling process, separating the two processes, which can effectively improve the processing efficiency of the entire device and realize multiple uses of a single rhinestone-applying area 2.
[0038] Furthermore, at least one of the first pressure plate 3 and the second pressure plate 5 serves as a heating source to heat the adhesive paper 6 and the fabric 7. In this embodiment, the heating source is located on the second pressure plate 5, and an elastic bonding layer is provided on the pressing surfaces of the first pressure plate 3 and the second pressure plate 5. This layer is typically made of a material with high thermal conductivity and elasticity, which prevents the adhesive paper 6 and the fabric 7 from contacting a hard surface during hot-fixing, thus preventing damage to the fabric 7, and also improves the adhesion between the adhesive paper 6 and the fabric 7. Due to the elastic contact surface, the bonding layer on the first pressure plate 3 and the second pressure plate 5 can deform to a certain extent when the two are bonded, thereby avoiding large gaps between the adhesive paper 6 and the fabric 7 and improving the quality of the hot-fixing.
[0039] In other embodiments, the heating source can also be located on the first pressure plate 3, or simultaneously on both the first pressure plate 3 and the second pressure plate 5, thereby making the heating of the adhesive paper 6 and the fabric 7 more uniform. The specific choice can be made according to the specific working conditions. If the fabric 7 is thick, double-sided heating is used, that is, the first pressure plate 3 and the second pressure plate 5 are both equipped with heating sources to ensure that the rhinestones can be completely adhered to the fabric 7. If the fabric 7 is thin, single-sided heating is used, with the heating source located on either the first pressure plate 3 or the second pressure plate 5, which can reduce energy consumption.
[0040] It should be noted that the lowest point of the pressure roller 10 in the vertical direction is lower than the lower surface height of the second pressure plate 5. This prevents the adhesive paper 6 from contacting the second pressure plate 5 during transport, thus improving the smoothness of the adhesive paper 6 transport.
[0041] like Figure 3 As shown, in this embodiment, a clamping assembly for auxiliary clamping is also provided on the first pressure plate 3, specifically including a push cylinder 15 and a clamping claw 16, which are located at the four corners of the first pressure plate 3. They can clamp when the first pressure plate 3 and the second pressure plate 5 are pressed together, thereby improving the fit between the first pressure plate 3 and the second pressure plate 5.
[0042] like Figure 4 As shown, in other embodiments, the rhinestone applicator 4 can also be configured as a single unit, with first pressure plates 3 provided on both sides of the rhinestone table 1. In this embodiment, after the rhinestone applicator 4 controls the adhesive paper 6 to adhere the rhinestones, the hot-drilling process can be performed immediately, without having to drive the transmission bracket 8 back to the other side of the rhinestone table 1 again. This effectively reduces the travel distance of the transmission bracket 8 in a single process and improves work efficiency.
[0043] like Figure 2B and Figure 5 As shown, in this embodiment, drive rods 18 for driving the second pressure plate 5 to rise and fall are connected to both sides of the second pressure plate 5. The drive rods 18 are slidably disposed on the front and rear sides of the transmission bracket 8. A synchronous belt 17 is connected to the end of the drive rod 18. The other end of the synchronous belt 17 passes over three synchronous pulleys 19 and is fixed to the upper end of the drive rod 18. A drive motor 20 is mounted on one of the synchronous pulleys 19 to drive its rotation. Driven by the drive motor 20, the synchronous belt 17 moves, thereby controlling the rise and fall of the drive rod 18, thus realizing the lifting and lowering control of the second pressure plate 5. In other embodiments, conventional drive components such as electric cylinders, pneumatic cylinders, or hydraulic cylinders can also be used for driving. Compared with traditional electric cylinder drives, the drive scheme in this application is smaller in size and lighter in weight, which can effectively reduce the assembly cost of the entire device. Compared with pneumatic cylinder drives, it does not require an air source.
[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments, and various changes and modifications can be made without departing from the spirit and scope of this utility model. All such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An integrated rotary drilling and hot-rhine drilling machine, characterized in that, include: A rocking drill table (1) is provided with at least one rocking drill area (2). The first pressure plate (3) is disposed on one or both sides of the rocker drill table (1); The rhinestone attaching assembly (4) is located above the rhinestone jack (1). The rhinestone attaching assembly (4) is used to press the adhesive paper (6) onto the rhinestone jack area (2) to attach the rhinestones and press the adhesive paper (6) with the rhinestones attached onto the first pressure plate (3). The second pressure plate (5) is disposed on the rhinestone assembly (4) and is used to cooperate with the first pressure plate (3) to press the rhinestones on the adhesive paper (6) onto the fabric (7).
2. The integrated rotary drilling and hot-drilling machine according to claim 1, characterized in that: The diamond-attaching assembly (4) includes a transmission bracket (8) slidably disposed above the rocker table (1), and the second pressure plate (5) is disposed on the transmission bracket (8) and can be raised and lowered independently.
3. The integrated rotary drilling and hot-drilling machine according to claim 1, characterized in that: The rhinestone assembly (4) is provided with a transmission channel (9) for guiding the transmission of the adhesive paper (6). The adhesive paper (6) passes through the transmission channel (9) through one end of the rhinestone assembly (4), passes under the second pressure plate (5), and exits from the other end of the rhinestone assembly (4).
4. The integrated rotary drilling and hot-drilling machine according to claim 2, characterized in that: The second pressure plate (5) is provided with self-lifting pressing rollers (10) on both sides. The pressing rollers (10) are used to push the adhesive paper (6) onto the rocking area (2) for diamond adhesion.
5. The integrated rotary drilling and hot-drilling machine according to claim 3, characterized in that: The inlet end of the transmission channel (9) is provided with a composite roller (11) for mounting the composite paper (14) and a collecting roller (12) for collecting the bottom paper. The adhesive paper (6) separated from the composite paper (14) enters the transmission channel (9), and the bottom paper is collected by the collecting roller (12).
6. The integrated rotary drilling and hot-drilling machine according to claim 5, characterized in that: The outlet end of the transmission channel (9) is provided with a recycling roller (13) for recycling the adhesive paper (6).
7. The integrated rotary drilling and hot-drilling machine according to claim 1, characterized in that: At least one of the diamond-attaching components (4) is slidably disposed above the rocker table (1).
8. The integrated rotary drilling and hot-drilling machine according to claim 1, characterized in that: At least one of the first pressure plate (3) and the second pressure plate (5) serves as a heating source.
9. An integrated rotary drilling and hot-drilling machine according to claim 4, characterized in that: The lowest point of the pressing roller (10) in the vertical direction is lower than the height of the lower surface of the second pressure plate (5).