A rope forming frame applied to a BOF2 car platform
Patent Information
- Application Number
- CN202522402436.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]BOF2车台作为钢帘线生产中的常用设备,设备舱体内包含两个内放线轴,仅适用于放线轴单丝放线的生产情况,当每个放线轴采用双丝或多丝放线时,会出现多根(≥2根)钢丝同时经过同一过线轮的情况,易引发钢丝间的交叉缠绕,进而导致生产中的断丝问题
本实用新型的应用于BOF2车台的成绳架,在第三竖轴与第四竖轴上分别加装两个过线轮,在生产七丝产品时,三丝原料经摆杆后可在过线轮处实现分离,确保每个过线轮仅通过一根单丝,从而有效避免了钢丝交叉缠绕。
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Figure CN224833327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel cord manufacturing technology, and in particular to a rope forming frame used in BOF2 vehicle platform. Background Technology
[0002] Steel cord is made of high-quality high-carbon steel with a brass-plated surface, consisting of fine-gauge steel wire strands or ropes for special purposes. It is mainly used as a reinforcing material for passenger car tires, light truck tires, heavy-duty truck tires, construction machinery tires, aircraft tires, and other rubber products.
[0003] The BOF2 machine is a commonly used piece of equipment in steel cord production. Its internal compartment contains two inner feed spools, but it is only suitable for single-wire feed. When each feed spool uses double or multiple wires, multiple (≥2) wires may pass through the same guide wheel simultaneously, easily causing tangling and wire breakage during production. Furthermore, because the original rope-forming frame lacks a forced rope-forming binding structure, the rope quality of the product fluctuates, resulting in defects such as looseness or uneven twisting. Utility Model Content
[0004] The purpose of this invention is to provide a rope-forming frame for the BOF2 machine. Two guide rollers are installed on the third and fourth vertical shafts respectively. When producing seven-wire products, the three wires are separated at the guide rollers after passing through the swing arm, ensuring that only one single wire passes through each guide roller, thus effectively preventing wire tangling. Furthermore, a forced rope-forming binding structure is added behind the splitter, ensuring the tightness of the rope and the quality of the formed rope, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A rope-forming frame for use on a BOF2 trolley includes a base, on which a first vertical shaft and a second vertical shaft are connected. A guide wheel A and a guide wheel B are respectively connected to the top of the first and second vertical shafts. A wire-distributing disc with several wire-distributing holes is connected to the base between the first and second vertical shafts. A third and a fourth vertical shaft are connected to the base on one side of the first and second vertical shafts, with three guide wheels C and D respectively connected to the third and fourth vertical shafts. A forced rope-forming binding mechanism is connected to the end of the base away from the third and fourth vertical shafts. The forced rope-forming binding mechanism includes a die head with die holes.
[0006] A further improvement of this utility model is that the base includes a base plate with mounting holes, a vertical plate connected to the bottom of the base plate, and a triangular reinforcing plate connected between the vertical plate and the base plate; the base plate is in the shape of an isosceles trapezoid, and a rectangular groove is provided in the center of the base plate for fixing the wire divider and the forced rope binding mechanism.
[0007] A further improvement of this utility model is that the first vertical axis and the second vertical axis are symmetrically arranged on both sides of the groove, the wire guide wheel A and the wire guide wheel B are flush, the top ends of the first vertical axis and the second vertical axis are connected to the support, and the front ends of the two supports are respectively connected to two wire guide nozzles.
[0008] A further improvement of this utility model is that a support block is connected in the groove, the bottom end of the splitter disc is slidably fitted to the support block and is provided with an elongated adjustment hole, the adjustment screw passes through the adjustment hole and is threaded to the support block to lock the splitter disc and the support block; the splitter hole is set at the top of the splitter disc, there are six splitter holes in total, arranged in a circular array with the center position of the splitter disc.
[0009] A further improvement of this utility model is that the third vertical axis and the fourth vertical axis are symmetrically arranged on both sides of the groove, and the three guide wheels C are flush with the three guide wheels D respectively.
[0010] A further improvement of this utility model is that the forced rope binding mechanism also includes a mold base, which is connected to the front end of the support plate. The mold head is snapped onto the mold base, and a slide is connected to the top of the mold base. An elastic pressure rod is connected to the slide, and the elastic pressure rod can press against the top of the mold head.
[0011] A further improvement of this utility model is that the elastic pressure rod includes a slide rod, the bottom end of which is connected to a pressure block, the outer diameter of which is larger than the outer diameter of the slide rod, and the top end of which is connected to a handle; a stepped hole is provided at the center of the slide block, the slide rod slides into the small diameter section of the stepped hole, the pressure block slides into the large diameter section of the stepped hole, and a spring is sleeved on the outer wall of the slide rod, the top end of which is engaged with the stepped surface of the stepped hole, and the bottom end of which abuts against the top end of the pressure block.
[0012] A further improvement of this utility model is that two limiting pins are connected to the outer wall of the slide rod at the top of the slide block, and two limiting grooves are provided at the top of the slide block, with the limiting pins engaged in the limiting grooves.
[0013] The beneficial effects of this utility model are: The rope forming frame of this utility model, applied to the BOF2 machine, has two wire guide wheels installed on the third and fourth vertical shafts respectively. When producing seven-wire products, the three wire raw materials can be separated at the wire guide wheels after passing through the swing rod, ensuring that each wire guide wheel passes only one single wire, thereby effectively avoiding the cross-entanglement of steel wires.
[0014] The rope-forming frame of this utility model, applied to the BOF2 platform, adds a forced rope-forming binding structure on the rear side of the splitter, which ensures the tightness of the rope and the quality of the rope.
[0015] This utility model relates to a rope forming frame applied to the BOF2 machine, which allows for easy replacement of the die head to meet the processing needs of steel cords of different specifications. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a partial structural schematic diagram of the present invention.
[0018] Figure 3 This is a cross-sectional view of the forced rope binding mechanism of this utility model.
[0019] Figure 4 This is a front view of the forced rope binding mechanism of this utility model.
[0020] In the diagram: 1-base, 101-base plate, 102-mounting hole, 103-vertical plate, 104-reinforcing plate, 105-groove, 2-first vertical axis, 3-second vertical axis, 4-thread guide wheel A, 5-thread guide wheel B, 6-thread divider, 601-thread divider hole, 602-adjustment hole, 7-third vertical axis, 8-fourth vertical axis, 9-thread guide wheel C, 10-thread guide wheel D, 11-forced rope binding mechanism, 1101-die head, 1102-die hole, 1103-die base, 1104-slide seat, 1105-slide rod, 1106-pressure block, 1107-step hole, 1108-spring, 1109-handle, 1110-limit pin, 1111-limit groove, 12-support, 13-thread guide nozzle, 14-support block. Detailed Implementation
[0021] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1: As Figures 1-4 As shown, a rope-forming frame applied to a BOF2 platform includes a base 1, on which a first vertical shaft 2 and a second vertical shaft 3 are connected. The top ends of the first vertical shaft 2 and the second vertical shaft 3 are respectively connected to a wire guide wheel A4 and a wire guide wheel B5 with a diameter of 37.75mm. A wire distributor 6 is connected to the base 1 between the first vertical shaft 2 and the second vertical shaft 3. The wire distributor 6 has several wire distributor holes 601. A third vertical shaft 7 and a fourth vertical shaft 8 are connected to the base 1 on one side of the first vertical shaft 2 and the second vertical shaft 3. Three wire guide wheels C9 and D10 with a diameter of 37.75mm are respectively connected to the third vertical shaft 7 and the fourth vertical shaft 8. A forced rope-forming binding mechanism 11 is connected to the end of the base 1 away from the third vertical shaft 7 and the fourth vertical shaft 8. The forced rope-forming binding mechanism 11 includes a die head 1101, on which a die hole 1102 is provided.
[0023] The base 1 includes a base plate 101, on which mounting holes 102 are provided. A vertical plate 103 is connected to the bottom of the base plate 101, and a triangular reinforcing plate 104 is connected between the vertical plate 103 and the base plate 101. The base plate 101 is in the shape of an isosceles trapezoid. A rectangular groove 105 is provided in the center of the base plate 101 for fixing the cable distribution plate 6 and the forced rope binding mechanism 11. The groove 105 is 20mm wide, 126.96mm long, and 2.5mm deep.
[0024] The first vertical shaft 2 and the second vertical shaft 3 are symmetrically arranged on both sides of the groove 105. The wire guide wheel A4 and the wire guide wheel B5 are flush. The top ends of the first vertical shaft 2 and the second vertical shaft 3 are connected to the support 12, and the front ends of the two supports 12 are respectively connected to two wire guide nozzles 13.
[0025] A support block 14 is connected in the groove 105. The bottom end of the splitter plate 6 is slidably fitted to the support block 14 and is provided with an elongated adjustment hole 602. The adjustment screw passes through the adjustment hole 602 and is threaded to the support block 14 to lock the splitter plate 6 and the support block 14. The splitter hole 601 is set at the top of the splitter plate 6. There are six splitter holes 601 in total, which are arranged in a circular array around the center of the splitter plate 6.
[0026] The third vertical axis 7 and the fourth vertical axis 8 are symmetrically arranged on both sides of the groove 105, and the three guide wheels C9 are flush with the three guide wheels D10 respectively.
[0027] The forced rope binding mechanism 11 also includes a mold base 1103, which is connected to the front end of the support plate. The mold head 1101 is snapped onto the mold base 1103. A slide 1104 is connected to the top of the mold base 1103. An elastic pressure rod is connected to the slide 1104. The elastic pressure rod can press against the top of the mold head 1101. The diameter of the mold hole 1102 is 0.85mm. The mold head 1101 is made of alloy material.
[0028] The elastic pressure bar includes a slide bar 1105, with a pressure block 1106 connected to the bottom end of the slide bar 1105. The outer diameter of the pressure block 1106 is larger than the outer diameter of the slide bar 1105. A handle 1109 is connected to the top end of the slide bar 1105. A stepped hole 1107 is provided at the center of the slide block 1104. The slide bar 1105 is slidably fitted into the small diameter section of the stepped hole 1107, and the pressure block 1106 is slidably fitted into the large diameter section of the stepped hole 1107. A spring 1108 is sleeved on the outer wall of the slide bar 1105. The top end of the spring 1108 is engaged with the stepped surface of the stepped hole 1107, and the bottom end of the spring 1108 abuts against the top end of the pressure block 1106.
[0029] Two limiting pins 1110 are connected to the outer wall of the slide rod 1105 at the top of the slide block 1104. Two limiting grooves 1111 are provided at the top of the slide block 1104, and the limiting pins 1110 are engaged in the limiting grooves 1111.
[0030] The specific working principle of this utility model is as follows: In the production of steel cord with 7 monofilaments, the steel wire is led out from the feed shaft, passes through the guide rollers on the first vertical shaft 2 and the second vertical shaft 3, and then reaches the swing rod. Next, at the positions of the third vertical shaft 7 and the fourth vertical shaft 8, the steel wire is divided into three monofilaments, each of which passes through a guide roller independently. After exiting from the guide rollers, the steel wire is guided by the splitter 6 to the forced rope-forming binding structure during rope formation. Then, it passes through structural components such as the small boat, and finally completes the winding operation on the take-up reel. This modification to the rope-forming frame structure effectively avoids the cross-entanglement and resulting wire breakage problems that may occur when multiple monofilaments pass through the same guide roller simultaneously. The newly added forced rope-forming binding structure ensures that the rope quality meets the requirements.
[0031] During operation, the pressure block 1106 presses the die head 1101 under the tension of the spring 1108. When the die head 1101 needs to be replaced, the operator pulls the handle 1109 upward, the slide bar 1105 moves upward, the limit pin 1110 disengages from the limit groove 1111, and the slide bar 1105 is rotated. The two limit pins 1110 are locked in the top of the slide block 1104. At this time, the pressure block 1106 leaves the die head 1101. The operator pulls the die head 1101 out of the die base 1103 and replaces it with a new die head 1101. The operator pulls the handle 1109 again and rotates the slide bar 1105. The limit pins 1110 are locked in the limit groove 1111, and the pressure block 1106 presses the new die head 1101 again under the tension of the spring 1108.
[0032] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent transformations or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A rope-forming frame for use on a BOF2 platform, characterized in that: The system includes a base (1), on which a first vertical shaft (2) and a second vertical shaft (3) are connected. The top ends of the first vertical shaft (2) and the second vertical shaft (3) are respectively connected to a thread guide wheel A (4) and a thread guide wheel B (5). A thread divider (6) is connected to the base (1) between the first vertical shaft (2) and the second vertical shaft (3). The thread divider (6) has several thread divider holes (601). A third vertical shaft (7) and a fourth vertical shaft (8) are connected to the base (1) on one side of the first vertical shaft (2) and the second vertical shaft (3). Three thread guide wheels C (9) and a thread guide wheel D (10) are respectively connected to the third vertical shaft (7) and the fourth vertical shaft (8). A forced rope binding mechanism (11) is connected to the end of the base (1) away from the third vertical shaft (7) and the fourth vertical shaft (8). The forced rope binding mechanism (11) includes a mold head (1101). The mold head (1101) has a mold hole (1102).
2. The rope-forming frame for use on a BOF2 platform as described in claim 1, characterized in that: The base (1) includes a base plate (101), which has mounting holes (102). A vertical plate (103) is connected to the bottom of the base plate (101), and a triangular reinforcing plate (104) is connected between the vertical plate (103) and the base plate (101). The base plate (101) is in the shape of an isosceles trapezoid, and a rectangular groove (105) is provided at the center of the base plate (101) for fixing the wire divider (6) and the forced rope binding mechanism (11).
3. The rope-forming frame for use on a BOF2 platform as described in claim 2, characterized in that: The first vertical shaft (2) and the second vertical shaft (3) are symmetrically arranged on both sides of the groove (105). The wire guide wheel A (4) and the wire guide wheel B (5) are flush. The top ends of the first vertical shaft (2) and the second vertical shaft (3) are connected to the support (12). The front ends of the two supports (12) are respectively connected to two wire guide nozzles (13).
4. A rope-forming frame for use on a BOF2 platform as described in claim 2, characterized in that: A support block (14) is connected in the groove (105). The bottom end of the splitter disc (6) is slidably fitted to the support block (14) and is provided with an elongated adjustment hole (602). The adjustment screw passes through the adjustment hole (602) and is threaded to the support block (14) to lock the splitter disc (6) and the support block (14). The splitter hole (601) is set at the top of the splitter disc (6). There are six splitter holes (601) in total, which are arranged in a ring array with the center of the splitter disc (6).
5. A rope-forming frame for use on a BOF2 platform as described in claim 1, characterized in that: The third vertical axis (7) and the fourth vertical axis (8) are symmetrically arranged on both sides of the groove (105), and the three guide wheels C (9) are flush with the three guide wheels D (10) respectively.
6. A rope-forming frame for use on a BOF2 platform as described in claim 4, characterized in that: The forced rope binding mechanism (11) further includes a mold base (1103), which is connected to the front end of the support plate. The mold head (1101) is snapped onto the mold base (1103). A slide (1104) is connected to the top of the mold base (1103). An elastic pressure rod is connected to the slide (1104), which can press against the top of the mold head (1101).
7. A rope-forming frame for use on a BOF2 platform as described in claim 6, characterized in that: The elastic pressure rod includes a slide rod (1105), the bottom end of which is connected to a pressure block (1106). The outer diameter of the pressure block (1106) is larger than that of the slide rod (1105). The top end of the slide rod (1105) is connected to a handle (1109). The center of the slide block (1104) is provided with a stepped hole (1107). The slide rod (1105) is slidably fitted in the small diameter section of the stepped hole (1107), and the pressure block (1106) is slidably fitted in the large diameter section of the stepped hole (1107). A spring (1108) is sleeved on the outer wall of the slide rod (1105). The top end of the spring (1108) is engaged with the stepped surface of the stepped hole (1107), and the bottom end of the spring (1108) abuts against the top end of the pressure block (1106).
8. A rope-forming frame for use on a BOF2 platform as described in claim 7, characterized in that: The slide rod (1105) at the top of the slide block (1104) is connected to two limiting pins (1110), and the top of the slide block (1104) is provided with two limiting grooves (1111), and the limiting pins (1110) are engaged in the limiting grooves (1111).