High-density low-grass artificial turf
Patent Information
- Application Number
- CN202522366379.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-07
AI Technical Summary
该方法,但是对草丝的材质和热处理工艺有非常严格的要求,生产效率低,控制难度大
[0068]本实用新型提供的的高密度高低草人造草坪,通过双排簇绒技术与草丝结构设计,实现一次簇绒成型,打破了传统人造草坪只能是相等行间距的特性,草坪纤维行间距按不等距排列,同时还打破了传统草坪簇绒切割只能是相等纤维高度的特性,第一纤维簇和第二纤维簇高度差可以在5-12mm范围内调节,不等距和不等高的设计,草坪层次清晰,能实现草坪无方向性效果,草坪仿真性更佳,更接近天然草外观。
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Figure CN224833399U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of artificial turf technology, and more specifically to a high-density, high-low grass artificial turf. Background Technology
[0002] Artificial turf is widely used in sports fields, landscaping, and home decoration due to its exquisite and neat appearance, excellent performance, long service life, low maintenance costs, and immunity to weather conditions. With the development of artificial turf, the requirements for its appearance and performance are becoming increasingly stringent. Because of its industrialized production model, artificial turf produced is relatively uniform, with grass fibers typically tilted in one direction. The height and uprightness of the grass fibers tend to be consistent, making it appear rather stiff and lifeless compared to natural grass. Patent CN202110864538.7 proposes a method for manufacturing high-low grass artificial turf. This method uses grass fibers of different heights and materials, processed using a single-screw extruder, combined with a hot water tank and shaping rollers to form naturally draping high straight fibers and supporting low straight fibers. These are then combined with curved fibers through a paralleling process and fixed to a base fabric. After high-temperature heating, a layered, non-directional turf with varying heights is formed. However, this method has very strict requirements on the material of the grass fibers and the heat treatment process, resulting in low production efficiency and high control difficulty.
[0003] Therefore, how to provide a high-low grass artificial turf is a problem that urgently needs to be solved by experts in this field. Utility Model Content
[0004] This utility model aims to at least partially solve one of the aforementioned technical problems in the prior art.
[0005] Therefore, one objective of this utility model is to provide a high-density high-low grass artificial turf, which achieves one-time tufting through double-row tufting technology and grass fiber structure design. The height difference between the first and second fiber clusters can be adjusted as needed, and the turf fibers do not require special treatment, which greatly improves production efficiency and the simulation effect of the turf.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A high-density, high-low grass artificial turf comprises a base fabric layer, an adhesive layer, and a grass fiber layer. The adhesive layer is located at the bottom of the base fabric layer, and the grass fiber layer is formed by tufting the grass fibers onto the top of the base fabric layer in a single pass using double-row tufting needles, creating double rows of turf fibers. Its distinguishing feature is that...
[0008] The double-row lawn fibers are implanted into the top of the base fabric layer by staggered first and second tufts of down needles to form a first fiber tuft and a second fiber tuft. The spacing between the first and second fiber tufts is <5.5mm, the height of the first fiber tuft is 20-60mm, and the height difference between the second fiber tuft and the first fiber tuft is 0-15mm.
[0009] Preferably, the height difference between the second fiber cluster and the first fiber cluster is 5-12mm. If the height difference is too small, the difference will not be obvious; if the height difference is too large, it will cause color difference in the stripes of the artificial turf.
[0010] Preferably, the first fiber cluster is composed of straight artificial turf fibers and / or curved artificial turf fibers;
[0011] The second fiber cluster is composed of straight artificial turf fibers and / or one or two curved artificial turf fibers.
[0012] Preferably, the first fiber cluster is composed of a single type of straight artificial turf fiber and / or a combination of several straight artificial turf fibers with different cross-sectional shapes.
[0013] And / or,
[0014] It is combined with a type of curved artificial turf fiber.
[0015] Preferably, the high-grass artificial turf fiber of the first fiber cluster is a low-curvature artificial turf fiber. Low-curvature artificial turf fibers can extend in multiple directions, giving the entire turf a non-directional effect.
[0016] Preferably, the total fiber weight of the first fiber cluster is 2000-20000 DTEX; and the total fiber weight of the second fiber cluster is 1500-20000 DTEX.
[0017] Preferably, the spacing between the first fiber cluster and the second fiber cluster is ≤ 1 / 2 of the spacing between two adjacent first fiber clusters in the same row.
[0018] Preferably, the straight artificial turf fibers include mesh artificial turf fibers and / or monofilament artificial turf fibers; the curved artificial turf fibers include mesh curved artificial turf fibers and / or monofilament curved artificial turf fibers.
[0019] Preferably, the first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is a straight artificial turf fiber;
[0020] or,
[0021] The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is a curved artificial turf fiber;
[0022] or,
[0023] The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and curved artificial turf fibers;
[0024] or,
[0025] The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of two types of curved artificial turf fibers;
[0026] or,
[0027] The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and two types of curved artificial turf fibers.
[0028] Preferably, the first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is a straight artificial turf fiber;
[0029] or,
[0030] The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is a curved artificial turf fiber;
[0031] or,
[0032] The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and curved artificial turf fibers;
[0033] or,
[0034] The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of two curved artificial turf fibers.
[0035] or,
[0036] The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and two types of curved artificial turf fibers.
[0037] Preferably, the first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers.
[0038] or,
[0039] The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of curved artificial turf fibers.
[0040] or,
[0041] The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers.
[0042] or,
[0043] The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers.
[0044] or,
[0045] The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
[0046] Preferably, the first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers.
[0047] or,
[0048] The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is curved artificial turf fibers;
[0049] or,
[0050] The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers.
[0051] or,
[0052] The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers;
[0053] or,
[0054] The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
[0055] Preferably, the first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers.
[0056] or,
[0057] The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of curved artificial turf fibers.
[0058] or,
[0059] The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers.
[0060] or,
[0061] The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers.
[0062] or,
[0063] The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
[0064] Preferably, the curved artificial turf fibers are one or more combinations of PE, PP and PA.
[0065] Preferably, the cross-sectional shape of the grass fiber layer includes any one or a combination of multiple shapes such as rhombus, rectangle, triangle, S-shape, C-shape, U-shape, W-shape, Ω-shape, and V-shape.
[0066] In this invention, the curved artificial turf fibers of each fiber cluster can be of different DTEX, different number of strands, different colors, and different curvatures.
[0067] As can be seen from the above technical solution, compared with the prior art, this utility model has the following technical effects:
[0068] The high-density, high-low grass artificial turf provided by this utility model achieves one-time tufting molding through double-row tufting technology and grass fiber structure design. This breaks the characteristic of traditional artificial turf that can only have equal row spacing. The turf fiber row spacing is arranged at unequal intervals. At the same time, it also breaks the characteristic of traditional turf tufting cutting that can only have equal fiber heights. The height difference between the first fiber tuft and the second fiber tuft can be adjusted within the range of 5-12mm. The unequal spacing and unequal height design results in clear turf layers, achieves a non-directional turf effect, and provides better turf simulation, making it closer to the appearance of natural grass.
[0069] This invention provides a high-density, high-low grass artificial turf that utilizes large-area tufting needles with threading holes, enabling the production of high-weight turf fibers. This breaks the limitations of traditional high-density artificial turf on fiber DTEX, significantly improving tufting production efficiency. By employing artificial turf fibers with different DTEX and types, both sports and leisure artificial turf can be achieved. Furthermore, because the artificial turf fibers in the second tufting needle are lower in height than those in the first tufting needle, this does not affect the cost of the artificial turf. It also effectively solves the problem of color difference on the carpet surface caused by protruding tufts in traditional artificial turf.
[0070] The high-density high-low grass artificial turf provided by this utility model can achieve the dense carpet effect of conventional high-DTEX turf production using low-DTEX artificial turf fibers, while being more cost-effective. Attached Figure Description
[0071] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0072] Figure 1 This is a schematic diagram of the first structural embodiment of the present invention;
[0073] Figure 2 This is a schematic diagram of the second structure of this utility model;
[0074] Figure 3 This is a schematic diagram of the third structure of this utility model;
[0075] Figure 4 This is a schematic diagram of the fourth structure of this utility model;
[0076] Figure 5 This is a schematic diagram of the fifth structure of this utility model;
[0077] Figure 6 This is a schematic diagram of the sixth structure of this utility model;
[0078] Figure 7 This is a schematic diagram of the seventh structure of this utility model;
[0079] Figure 8 This is a schematic diagram of the eighth structure of this utility model;
[0080] Figure 9 This is a schematic diagram of the ninth structure of this utility model;
[0081] Figure 10This is a schematic diagram of the tenth structure of this utility model;
[0082] Figure 11 This is a schematic diagram of the eleventh structure of this utility model;
[0083] Figure 12 This is a schematic diagram of the twelfth structure of this utility model;
[0084] In the figure:
[0085] 11-Straight artificial turf fiber, 12-First curved artificial turf fiber, 13-Second curved artificial turf fiber, 2-Base fabric layer, 3-Adhesive layer. Detailed Implementation
[0086] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0087] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0088] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0089] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0090] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0091] In the following embodiments, the cross-sectional shapes of the straight artificial turf fibers, the first curved artificial turf fibers, and the second curved artificial turf fibers include any one or a combination of multiple shapes such as rhombus, triangle, S-shape, C-shape, U-shape, W-shape, Ω-shape, and V-shape; the colors of the straight artificial turf fibers, the first curved artificial turf fibers, and the second curved artificial turf fibers can be any combination of various colors; and the DTEX of the straight artificial turf fibers, the first curved artificial turf fibers, and the second curved artificial turf fibers can be any combination.
[0092] Example 1
[0093] See Figure 1 This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3 and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass by double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0094] In this embodiment, the first fiber cluster is a tall grass straight artificial turf fiber 11, DTEX12000 / 6F, with a color of emerald green and olive green, and a triangular cross-section.
[0095] The second fiber cluster is low-grass straight artificial turf fiber 11, DTEX8000 / 4F, with a bright green color and an S-shaped cross-section.
[0096] The height of the first fiber cluster is 20 mm, the height of the second fiber cluster is 15 mm, the spacing between the first and second fiber clusters is 5 / 32 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 3 / 8 inch, and the lawn needle pitch is 14 needles / 10 cm.
[0097] Example 2
[0098] See attached document Figure 2This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3 and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass by double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0099] In this embodiment, the first fiber cluster is a tall grass straight artificial turf fiber 11, DTEX12000 / 6F, with a color of emerald green and olive green, and a triangular cross-section.
[0100] The second fiber cluster is the first curved artificial turf fiber 12, DTEX8000 / 4F, with a bright green color and an olive-shaped cross-section.
[0101] The height of the first fiber cluster is 30 mm, the height of the second fiber cluster is 25 mm, the spacing between the first and second fiber clusters is 5 / 32 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 3 / 8 inch, and the lawn needle pitch is 18 needles / 10 cm.
[0102] Example 3
[0103] See attached document Figure 3 This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3 and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass by double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0104] In this embodiment, the first fiber cluster is a tall grass straight artificial turf fiber 11, DTEX5500 / 6F, lemon yellow in color, and C-shaped in cross section.
[0105] The second fiber cluster is a combination of straight artificial turf fiber 11 and first curved artificial turf fiber 12. The straight artificial turf fiber 11 has a DTEX of 4000 / 6F, a color of emerald green and lemon yellow, and a cross-sectional shape with a stem. The first curved artificial turf fiber 12 has a DTEX of 3300 / 8F, a color of emerald green and withered yellow, and a cross-sectional shape of oval.
[0106] The height of the first fiber cluster is 35 mm, the height of the second fiber cluster is 30 mm, the cluster spacing between the first and second fiber clusters is 5 / 32 inch, the cluster spacing between two adjacent first fiber clusters is 3 / 8 inch, and the turf needle pitch is 22 needles / 10 cm.
[0107] Example 4
[0108] See attached document Figure 4This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3 and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass by double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0109] In this embodiment, the first fiber cluster is a tall grass straight artificial turf fiber 11, DTEX5000 / 8F, lemon yellow in color, and C-shaped in cross section.
[0110] The second fiber cluster is a combination of the first curved artificial turf fiber 12 and the second curved artificial turf fiber 13. The first curved artificial turf fiber 12, DTEX5500 / 6F, is two-tone in color (emerald green and lemon yellow), has an olive-shaped cross-section, and is made of PE. The second curved artificial turf fiber 13, DTEX3300 / 8F, is emerald green and yellowish-brown, has an elliptical cross-section, and is made of PP.
[0111] The height of the first fiber cluster is 40 mm, the height of the second fiber cluster is 35 mm, the cluster spacing between the first and second fiber clusters is 5 / 32 inch, the cluster spacing between two adjacent first fiber clusters is 3 / 8 inch, and the lawn needle pitch is 20 needles / 10 cm.
[0112] Example 5
[0113] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0114] In this embodiment, the first fiber cluster is a combination of straight artificial turf fiber 11 and first curved artificial turf fiber 12. The straight artificial turf fiber 11 is DTEX5500 / 8F, with a field green and lemon yellow color, and a cross-sectional shape that is a combination of C-shaped and S-shaped. The first curved artificial turf fiber 12 is DTEX 4400 / 8F, with a light green and beige color, an elliptical cross-sectional shape, and is made of PE.
[0115] The second fiber cluster is a combination of straight artificial turf fiber 11 and second curved artificial turf fiber 13. The straight artificial turf fiber 11 DTEX8800 / 8F is emerald green and olive green in color, with a cross-sectional shape of U and Ω, and is made of PE. The second curved artificial turf fiber 13 DTEX 4400 / 8F is emerald green and yellowish-brown in color, with a rhomboid cross-sectional shape, and is made of PP.
[0116] The height of the first fiber cluster is 50 mm, the height of the second fiber cluster is 40 mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 18 needles / 10 cm.
[0117] Example 6
[0118] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0119] In this embodiment, the first fiber cluster is a combination of straight artificial turf fiber 11 and a second curved artificial turf fiber 13. The straight artificial turf fiber 11 is DTEX5500 / 8F, with a field green and lemon yellow color, and a cross-sectional shape that is a combination of C-shaped and S-shaped. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with a light green and beige color, an elliptical cross-sectional shape, and is made of PA material.
[0120] The second fiber cluster is a combination of curved artificial turf fiber 12 and curved artificial turf fiber 13. The curved artificial turf fiber DTEX 7200 / 6F is two-tone in color, with a turquoise and olive green color and a diamond cross-section. It is made of PE. The curved artificial turf fiber 13 DTEX 4400 / 8F is light green in color, with a rectangular cross-section. It is made of PA.
[0121] The height of the first fiber cluster is 60 mm, the height of the second fiber cluster is 45 mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the turf needle pitch is 18 needles / 10 cm.
[0122] Example 7
[0123] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0124] In this embodiment, the first fiber cluster is a high-grass fiber first curved artificial turf fiber 12, wherein the first curved artificial turf fiber 12 DTEX 12000 / 8F is emerald green and olive green in color, has an elliptical cross-section, and is made of PE.
[0125] The second fiber cluster is the second curved artificial turf fiber 13, wherein the second curved artificial turf fiber 13DTEX7200 / 6F is emerald green and olive green in color, has a rhomboid cross-section, and is made of PE.
[0126] The height of the first fiber cluster is 40 mm, the height of the second fiber cluster is 35 mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 24 needles / 10 cm.
[0127] Example 8
[0128] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0129] In this embodiment, the first fiber cluster is a high-grass fiber first curved artificial turf fiber 12, wherein the first curved artificial turf fiber DTEX 5500 / 8F is emerald green and lemon yellow in color, has a cross-sectional shape of S-shape and Ω-shape combination, and is made of PE.
[0130] The second fiber cluster is a combination of straight artificial turf fiber 11 and second curved artificial turf fiber 13. The straight artificial turf fiber 11 is DTEX5500 / 8F, with a color combination of four colors: emerald green, olive green, field green, and lemon yellow. Its cross-sectional shape is a combination of C-shaped and Ω-shaped, and its material is PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with a color of emerald green and withered yellow. Its cross-sectional shape is rhomboid, and its material is PP.
[0131] The height of the first fiber cluster is 45mm, the height of the second fiber cluster is 38mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 24 needles / 10cm.
[0132] Example 9
[0133] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0134] In this embodiment, the first fiber cluster is a combination of a first curved artificial turf fiber 12 and a second curved artificial turf fiber 13. The first curved artificial turf fiber 12 is DTEX 5500 / 8F, with a two-tone color of emerald green and lemon yellow, a cross-sectional shape combining S and Ω shapes, and is made of PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with a color of emerald green and dusty yellow, a rhomboid cross-sectional shape, and is made of PP.
[0135] The second fiber cluster is straight artificial turf fiber 11, of which straight artificial turf fiber 11DTEX5500 / 8F has a color combination of four colors: emerald green, olive green, field green, and lemon yellow. The cross-sectional shape is a combination of C-shaped and Ω-shaped, and the material is PE.
[0136] The height of the first fiber clump is 45 mm, the height of the second fiber clump is 38 mm, the spacing between the first and second fiber clumps is 1 / 4 inch, the spacing between two adjacent clumps of tall grass in the same row is 5 / 16 inch, and the turf needle pitch is 24 needles / 10 cm.
[0137] Example 10
[0138] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0139] In this embodiment, the first fiber cluster is a combination of a first curved artificial turf fiber 12 and a second curved artificial turf fiber 13. The first curved artificial turf fiber 12 is DTEX 5500 / 8F, with a color of emerald green and lemon yellow, a cross-sectional shape of S-shape and Ω-shape, and is made of PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with a color of emerald green and yellowish-brown, a cross-sectional shape of rhombus, and is made of PP.
[0140] The second fiber cluster is a combination of straight artificial turf fiber 11 and second curved artificial turf fiber 13. Straight artificial turf fiber 11 (DTEX 5500 / 8F) is a combination of four colors: emerald green, olive green, field green, and lemon yellow. Its cross-sectional shape is a combination of C-shaped and Ω-shaped, and its material is PE. The second curved artificial turf fiber 13 (DTEX 4400 / 8F) is emerald green and dusty yellow, with a rhomboid cross-sectional shape, and its material is PP.
[0141] The height of the first fiber cluster is 45mm, the height of the second fiber cluster is 38mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 24 needles / 10cm.
[0142] Example 11
[0143] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0144] In this embodiment, the first fiber cluster is a combination of high-grass straight artificial turf fiber 11, first curved artificial turf fiber 12, and second curved artificial turf fiber 13. The straight artificial turf fiber 11 is DTEX 4500 / 6F, with colors of emerald green, olive green, and lemon yellow, and a cross-sectional shape of C, S, and U shapes. The first curved artificial turf fiber 12 is DTEX 5500 / 8F, with colors of emerald green and lemon yellow, and a cross-sectional shape of S and Ω shapes. The material is PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with colors of emerald green and yellowish-brown, a cross-sectional shape of rhombus, and a material of PP.
[0145] The second fiber cluster is a combination of straight artificial turf fiber 11 and second curved artificial turf fiber 13. The straight artificial turf fiber 11 is DTEX5500 / 8F, with a color combination of four colors: emerald green, olive green, field green, and lemon yellow. Its cross-sectional shape is a combination of C-shaped and Ω-shaped, and its material is PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with a color of emerald green and withered yellow. Its cross-sectional shape is rhomboid, and its material is PP.
[0146] The height of the first fiber cluster is 50 mm, the height of the second fiber cluster is 40 mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 10 needles / 10 cm.
[0147] Example 12
[0148] This embodiment provides a high-density high-low grass artificial turf, including a base fabric layer 2, an adhesive layer 3, and a grass fiber layer. The adhesive layer 3 is located at the bottom of the base fabric layer 2. The grass fiber layer is tufted onto the top of the base fabric layer in one pass through double-row tufting needles to form double-row turf fibers. The double-row turf fibers include a first fiber cluster and a second fiber cluster.
[0149] In this embodiment, the first fiber cluster is a combination of high-grass straight artificial turf fiber 11, first curved artificial turf fiber 12, and second curved artificial turf fiber 13. The straight artificial turf fiber 11 is DTEX 4500 / 6F, with colors of emerald green, olive green, and lemon yellow, and a cross-sectional shape of C, S, and U shapes. The first curved artificial turf fiber 12 is DTEX 5500 / 8F, with colors of emerald green and lemon yellow, and a cross-sectional shape of S and Ω shapes. The material is PE. The second curved artificial turf fiber 13 is DTEX 4400 / 8F, with colors of emerald green and yellowish-brown, a cross-sectional shape of rhombus, and a material of PP.
[0150] The second fiber cluster is a combination of straight artificial turf fiber 11, first curved artificial turf fiber 12, and second curved artificial turf fiber 13. Among them, the straight artificial turf fiber 11 DTEX5500 / 8F has a color combination of four colors: emerald green, olive green, field green, and lemon yellow. Its cross-sectional shape is a combination of C-shaped and Ω-shaped, and its material is PE. The first curved artificial turf fiber 12 DTEX 3500 / 4F has a color of lemon yellow and a rectangular cross-sectional shape. Its material is PE. The second curved artificial turf fiber 13 DTEX4400 / 8F has a color of emerald green and withered yellow. Its cross-sectional shape is rhomboid, and its material is PP.
[0151] The height of the first fiber cluster is 50 mm, the height of the second fiber cluster is 40 mm, the spacing between the first and second fiber clusters is 1 / 4 inch, the spacing between the first fiber clusters of two adjacent clusters in the same row is 5 / 16 inch, and the lawn needle pitch is 8 needles / 10 cm.
[0152] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0153] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A high-density, high-low grass artificial turf, comprising a base fabric layer, an adhesive layer, and a grass fiber layer, wherein the adhesive layer is located at the bottom of the base fabric layer, and the grass fiber layer is formed by double-row tufting needles on top of the base fabric layer to form double rows of turf fibers, characterized in that, The double-row lawn fibers are implanted into the top of the base fabric layer by staggered first and second tufts of down needles to form a first fiber tuft and a second fiber tuft, with the tuft spacing between the first and second fiber tufts being <5.5mm; wherein the height of the first fiber tuft is 20-60mm, and the height difference between the second fiber tuft and the first fiber tuft is 0-15mm.
2. The high-density high-low grass artificial turf according to claim 1, characterized in that, The first fiber cluster is composed of straight artificial turf fibers and / or one or two curved artificial turf fibers; The second fiber cluster is composed of straight artificial turf fibers and / or one or two curved artificial turf fibers.
3. The high-density high-low grass artificial turf according to claim 2, characterized in that, The total weight of the first fiber cluster is 2000-20000 DTEX; The total weight of the second fiber cluster is 1500-20000 DTEX; The spacing between the first fiber cluster and the second fiber cluster is ≤ 1 / 2 of the spacing between two adjacent first fiber clusters in the same row.
4. The high-density high-low grass artificial turf according to claim 3, characterized in that, The straight artificial turf fibers include mesh artificial turf fibers and / or monofilament artificial turf fibers; the curved artificial turf fibers include mesh curved artificial turf fibers and / or monofilament curved artificial turf fibers.
5. A high-density high-low grass artificial turf according to claim 4, characterized in that, The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is a straight artificial turf fiber; or, The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is a curved artificial turf fiber; or, The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and curved artificial turf fibers; or, The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of two types of curved artificial turf fibers; or, The first fiber cluster is a straight artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and two types of curved artificial turf fibers.
6. A high-density high-low grass artificial turf according to claim 4, characterized in that, The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is a straight artificial turf fiber; or, The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is a curved artificial turf fiber; or, The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and curved artificial turf fibers; or, The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of two curved artificial turf fibers. or, The first fiber cluster is a curved artificial turf fiber, and the second fiber cluster is composed of a combination of straight artificial turf fibers and two types of curved artificial turf fibers.
7. A high-density high-low grass artificial turf according to claim 4, characterized in that, The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
8. A high-density high-low grass artificial turf according to claim 4, characterized in that, The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers. or, The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is curved artificial turf fibers; or, The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers. or, The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers; or, The first fiber cluster is composed of two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
9. A high-density high-low grass artificial turf according to claim 4, characterized in that, The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of two types of curved artificial turf fibers. or, The first fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers, and the second fiber cluster is composed of straight artificial turf fibers and two types of curved artificial turf fibers.
10. A high-density high-low grass artificial turf according to claim 4, characterized in that, The curved artificial turf fibers are one or more combinations of PE, PP and PA; The cross-sectional shape of the grass fiber layer includes any one or a combination of multiple shapes such as rhombus, rectangle, triangle, S-shape, C-shape, U-shape, W-shape, Ω-shape, and V-shape.
Citation Information
Patent Citations
Non-directional artificial turf and preparation method thereof
CN113684622A