A slag pot car track cleaning device
Patent Information
- Application Number
- CN202522154393.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0002]渣盆在冶炼行业中通常用于盛装熔融状态的金属液(如铜)或金属渣,渣盆放置在位于轨道的平车上,平车通过卷扬机上的钢索带动在轨道上往复直线移动,在盛接金属渣的过程中,金属渣容易散落从而堆积在轨道中间及两侧,金属渣堆积在轨道上后容易造成平车颠簸导致渣盆内的金属液或金属渣洒落
通过设置传动件随渣盆车移动后转动,导渣板在渣盆车推动下将渣盆车轨道之间及两侧的金属渣朝向收渣件的方向推动,在传动件的带动下使得收渣件朝向导渣板的方向转动,导渣板将金属渣推入收渣件内,将渣盆车轨道之间及两侧的金属渣收集至收渣槽内,金属渣沿落渣槽落入支撑件内部的收渣腔内部并最终落入储渣箱内存储,从而可对金属渣收集清理渣盆车轨道之间及两侧,保证渣盆车的正常移动。
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Figure CN224833597U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of track cleaning technology, specifically to a track cleaning device for a slag pot car. Background Technology
[0002] In the smelting industry, slag basins are typically used to hold molten metal (such as copper) or slag. The slag basin is placed on a flatcar on a track, which moves back and forth in a straight line on the track by a steel cable driven by a winch. During the process of collecting slag, the slag is easy to scatter and accumulate in the middle and on both sides of the track. After the slag accumulates on the track, it can easily cause the flatcar to bump and cause the molten metal or slag in the slag basin to spill out.
[0003] Utility model patent CN222227182U discloses an electric flatbed cart with an automatic cleaning track, including a cart body, a drive mechanism, a vacuuming mechanism, and a sweeping mechanism. The cart body has protective covers fixedly connected to its front and rear ends via fixed columns. The drive mechanism is located at the bottom of the cart body. The vacuuming mechanism includes a vacuum cleaner, a hose, and nozzles. The nozzles are fixedly connected to the bottom of the front and rear sides of the cart body, and the vacuum cleaner is fixedly connected to the top walls of the front and rear sides of the cart body. The vacuum cleaners are connected to adjacent nozzles laterally via hoses. The sweeping mechanism is located at the bottom of the front and rear sides of the cart body. A microcontroller is fixedly connected to the front end of the cart body, and the input of the microcontroller is electrically connected to an external power source. The input terminal is electrically connected to the output terminal of the microcontroller; the microcontroller controls the operation of the motor, which drives the double-groove pulley to rotate. Through the transmission action of the double-groove pulley and the pulley, the axle rotates, which in turn drives the wheels to rotate. The forward and reverse rotation of the motor realizes the forward and backward movement of the electric flatcar. The microcontroller controls the operation of the rotary motor, which drives the hollow rotary shaft to rotate, which in turn drives the cleaning disc to rotate, cleaning the track in front of the electric flatcar. At the same time, the microcontroller controls the operation of the vacuum cleaner to collect the debris cleaned from both sides of the cleaning disc. In this patent, the track of the electric flatcar is cleaned by the rotation of the cleaning disc, and the cleaned debris is collected by the vacuum cleaner. However, it is difficult to collect the metal debris on both sides of the track of the slag tray cart by vacuum cleaning. Utility Model Content
[0004] The main objective of this invention is to provide a slag pot car track cleaning device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides a slag pot car track cleaning device, comprising: The slag collection assembly includes a support member connected to a slag pot cart and a slag collection component rotatably mounted on the support member; the support member is hollow inside to form a slag collection cavity, and the support member is provided with a slag discharge chute communicating with the slag collection cavity; the end of the support member is provided with a slag storage box communicating with the slag collection cavity; the slag collection component is provided with a slag collection trough inside; the slag pot cart is provided with a slag guide plate that is clearance-fitted with the slag collection component. The transmission assembly includes a transmission component mounted on the slag pot car; the transmission component is connected to the slag collecting component; the transmission component rotates under the drive of the slag pot car, so that the slag collecting component rotates and intermittently connects the slag collecting trough with the slag discharge trough.
[0006] As a further improvement of this utility model, the support member includes a support plate fixedly connected to the slag pot car and a support pipe disposed on the support plate; the interior of the support pipe is hollow to form a slag collection cavity; and the slag discharge chute is located at the top of the outer wall of the support pipe.
[0007] As a further improvement of this utility model, a limiting plate is inclinedly provided on the support plate; both ends of the support tube extend beyond the support plate; the slag storage box is provided with a connection hole, and the slag storage box is connected to the support tube and installed on the support plate through the connection hole, with the top of the slag storage box abutting against the limiting plate.
[0008] As a further improvement of this utility model, a guide plate is inclinedly provided inside the support tube; the height of the guide plate decreases from the middle of the support tube toward both ends of the support tube, and there is a gap between the guide plate and the slag trough.
[0009] As a further improvement of this utility model, the slag collection component includes a slag collection pipe rotatably mounted on a support pipe and slag collection plates spaced apart on the slag collection pipe; the slag collection plates have an arc-shaped structure, and slag collection grooves are formed between adjacent slag collection plates; the slag collection grooves penetrate the slag collection pipe.
[0010] As a further improvement of this utility model, the slag guide plate has an arc-shaped structure; the slag guide plate and the slag collection plate are fitted with a clearance at their ends.
[0011] As a further improvement of this utility model, a slag-pushing plate is slidably provided inside the slag-collecting plate, a telescopic column is provided between the slag-collecting plate and the slag-pushing plate, and an end-sealing plate is provided between adjacent slag-collecting plates; a telescopic spring is sleeved on the telescopic column; and the two ends of the telescopic spring are fixedly connected to the slag-collecting plate and the slag-pushing plate respectively.
[0012] As a further improvement of this utility model, the transmission component includes a first transmission sprocket mounted on the transmission shaft of the slag pot car and a support shaft rotatably mounted on the slag pot car; a second transmission sprocket and a third transmission sprocket are spaced apart on the support shaft; a fourth transmission sprocket is mounted on the slag collection pipe; a first transmission chain is provided between the first transmission sprocket and the second transmission sprocket; and a second transmission chain is provided between the third transmission sprocket and the fourth transmission sprocket.
[0013] The beneficial effects of this utility model are reflected in: By setting the transmission component to rotate after moving with the slag pot car, the guide plate, pushed by the slag pot car, pushes the metal slag between and on both sides of the slag pot car track toward the slag collecting component. Driven by the transmission component, the slag collecting component rotates toward the guide plate, and the guide plate pushes the metal slag into the slag collecting component, collecting the metal slag between and on both sides of the slag pot car track into the slag collecting trough. The metal slag falls along the slag falling trough into the slag collecting cavity inside the support component and finally falls into the slag storage box for storage. In this way, the metal slag can be collected and cleaned between and on both sides of the slag pot car track, ensuring the normal movement of the slag pot car. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the installation structure of a slag pot cart track cleaning device according to the present invention; Figure 2 This is a schematic diagram of the overall structure of a slag pot car track cleaning device according to the present invention; Figure 3 This is a schematic diagram of the connection structure between the transmission component and the support component of a slag pot cart track cleaning device according to the present invention; Figure 4 This is a schematic diagram of the support structure of a slag pot cart track cleaning device according to the present invention; Figure 5 This is a schematic diagram of the guide plate structure of a slag pot car track cleaning device according to the present invention; Figure 6 This is a schematic diagram of the internal structure of the slag collection plate of a slag basin car track cleaning device according to the present invention; Figure 7 This is a schematic diagram of the slag storage box structure of a slag basin car track cleaning device according to the present invention; Explanation of reference numerals in the attached figures: 1. Support component; 101. Support plate; 102. Support pipe; 2. Slag collection component; 201. Slag collection pipe; 202. Slag collection plate; 3. Slag collection chamber; 4. Slag discharge chute; 5. Slag storage box; 6. Slag collection trough; 7. Slag guide plate; 8. Transmission component; 801. First transmission sprocket; 802. Support shaft; 803. Second transmission sprocket; 804. Third transmission sprocket; 805. Fourth transmission sprocket; 806. First transmission chain; 807. Second transmission chain; 808. Connecting plate; 809. Second bearing; 9. Slag tray car; 10. Track; 11. Mounting hole; 12. Limiting plate; 13. Connecting hole; 14. Slide chute; 15. Baffle; 16. Guide plate; 17. Mounting ring; 18. First bearing; 19. Slag pusher plate; 20. Telescopic column; 21. End sealing plate; 22. Telescopic spring; 23. Transmission shaft. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are merely some, not all, of the embodiments of this utility model. Unless otherwise specified, the embodiments and features described in this application can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0016] In one embodiment, see Figure 1 , 2 The present invention relates to a slag basin car track cleaning device, which includes a slag collection component and a transmission component.
[0017] The slag collection assembly includes a support member 1 connected to the slag basin car 9 and a slag collection member 2 rotatably mounted on the support member 1. The support member 1 is hollow to form a slag collection cavity 3. The support member 1 is provided with a slag discharge chute 4 communicating with the slag collection cavity 3. The end of the support member 1 is provided with a slag storage box 5 communicating with the slag collection cavity 3. The slag collection member 2 is provided with a slag collection chute 6 inside. The slag basin car 9 is provided with a slag guide plate 7 that is clearance-fitted with the slag collection member 2. The transmission assembly includes a transmission member 8 mounted on the slag basin car 9. The transmission member 8 is connected to the slag collection member 2. The transmission member 8 rotates under the drive of the slag basin car 9, so that the slag collection member 2 rotates and intermittently connects the slag collection chute 6 with the slag discharge chute 4.
[0018] Further, see Figure 1 , 2 4. The support component 1 includes a support plate 101 fixedly connected to the slag pot car 9 and a support pipe 102 set on the support plate 101. The interior of the support pipe 102 is hollow to form a slag collection chamber 3, and the slag discharge chute 4 is located at the top of the outer wall of the support pipe 102.
[0019] Preferably, the support plate 101 is welded to the bottom of the slag pot car 9. The support plate 101 has an "L" shaped structure. After welding, the support plate 101 extends beyond the track 10 and is located outside the track 10. The support plate 101 is provided with mounting holes 11, and the support pipe 102 is welded into the mounting holes 11.
[0020] Further, see Figure 1 , 2 A limiting plate 12 is inclined on the support plate 101, and both ends of the support pipe 102 extend beyond the support plate 101. The slag storage box 5 is provided with a connection hole 13. The slag storage box 5 is connected to the support pipe 102 through the connection hole 13 and installed on the support plate 101. The top of the slag storage box 5 abuts against the limiting plate 12.
[0021] Preferred, see Figure 7The limiting plate 12 is welded to the support plate 101. After the slag storage box 5 is sleeved on the support pipe 102 through the connecting hole 13, the top of the slag storage box 5 abuts against the bottom of the limiting plate 12. There is a gap between the bottom of the slag storage box 5 away from the support pipe 102 and the ground, and the gap range is 10CM-15CM.
[0022] Preferably, the slag storage box 5 is a hollow rectangular body. The bottom of the slag storage box 5 is provided with a chute 14 and a baffle 15 is provided in the chute 14. After the slag storage box 5 is connected to the support pipe 102 and the limiting plate 12, the whole body is in an inclined state. Impurities and slag on the ground fall into the slag storage box 5 through the support pipe 102 for storage. After it is full, the slag in the slag storage box 5 can be poured out and cleaned by opening the baffle 15.
[0023] Further, see Figure 4 A guide plate 16 is inclinedly provided inside the support pipe 102. The height of the guide plate 16 decreases from the middle of the support pipe 102 toward both ends of the support pipe 102. There is a gap between the guide plate 16 and the slag trough 4.
[0024] Preferably, the guide plate 16 has an inverted "V" shaped structure. The ash and slag on the ground enter the slag collecting component 2 and fall from the slag collecting trough 6 and the slag falling trough 4 into the slag collecting chamber 3, and move along the guide plate 16 toward the slag storage box 5, and finally fall into the slag storage box 5.
[0025] Further, see Figure 2 , 3 The slag collection component 2 includes a slag collection pipe 201 rotatably mounted on the support pipe 102 and slag collection plates 202 spaced apart on the slag collection pipe 201. The slag collection plates 202 have an arc-shaped structure, and a slag collection groove 6 is formed between adjacent slag collection plates 202. The slag collection groove 6 passes through the slag collection pipe 201.
[0026] Preferably, the support plate 101 is provided with an installation ring 17, and a first bearing 18 is provided inside the installation ring 17. The inner diameter of the first bearing 18 is larger than the inner diameter of the support pipe 102, and the slag collection pipe 201 is fixedly connected to the inner ring of the first bearing 18.
[0027] Preferably, the end of the slag collection plate 202 away from the slag collection pipe 201 is provided with an oblique opening.
[0028] Preferably, three sets of slag collection plates 202 are arranged at intervals along the axial direction of the slag collection pipe 201, and three sets of slag discharge troughs 4 are arranged at corresponding intervals. The interval between the three sets of slag collection plates 202 is located at the track 10, thereby avoiding obstruction caused by the track 10, and simultaneously cleaning the ash and slag between the tracks 10 and on both sides of the track 10.
[0029] Further, see Figure 5 The slag guide plate 7 has an arc-shaped structure, and the slag guide plate 7 and the slag receiving plate 202 are fitted with a clearance at the port.
[0030] Preferably, the arched end of the guide plate 7 faces away from the slag receiving plate 202, and the guide plate 7 is welded to the bottom of the slag pot car 9.
[0031] Further, see Figure 6 A slag-pushing plate 19 is slidably provided inside the slag-collecting plate 202. A telescopic column 20 is provided between the slag-collecting plate 202 and the slag-pushing plate 19. An end-sealing plate 21 is provided between adjacent slag-collecting plates 202. A telescopic spring 22 is sleeved on the telescopic column 20. The two ends of the telescopic spring 22 are fixedly connected to the slag-collecting plate 202 and the slag-pushing plate 19, respectively.
[0032] Preferably, the slag collecting plate 202 is a hollow rectangular body with one open end. The telescopic column 20 is located inside the slag collecting plate 202, and the slag pushing plate 19 is slidably located inside the open end of the slag collecting plate 202. During the rotation of the slag collecting plate 202 and the slag pushing plate 19, after the slag pushing plate 19 rotates, it contacts the metal slag between and on both sides of the track 10 and pushes the metal slag toward the guide slag plate 7. The slag pushing plate 19 is slidably set inside the slag collecting plate 202, so that the overall length of the slag pushing plate 19 and the slag collecting plate 202 is adjustable. When the slag pushing plate 19 comes into contact with the metal slag, the slag pushing plate 19 is squeezed into the slag collecting plate 202, and the telescopic column 20 and the telescopic spring 22 are compressed, thereby avoiding the slag pushing plate 19 from directly contacting the metal slag and causing the slag pushing plate 19 to deform.
[0033] Preferably, the end-sealing plate 21 is an arc-shaped plate, which is welded to the slag collection plate 202 and can seal both ends of the slag collection trough 6 entering the end-sealing plate 21.
[0034] In the above configuration, as the slag pot car 9 moves forward along the track 10, the guide plate 7 moves forward and pushes the ash and slag to move. At the same time, the support pipe 102 rotates with the transmission component 8, causing the slag collecting plate 202 to rotate and push the migrating ash and slag on the ground toward the guide plate 7. The ash and slag enter the slag collecting trough 6. As the slag collecting plate 202 rotates, the slag collecting trough 6 connects with the slag falling trough 4, and the ash and slag fall into the slag collecting chamber 3 and finally into the slag storage box 5.
[0035] Further, see Figure 3 The transmission component 8 includes a first transmission sprocket 801 mounted on the transmission shaft 23 of the slag pot car 9, a support shaft 802 rotatably mounted on the slag pot car 9, a second transmission sprocket 803 and a third transmission sprocket 804 spaced apart on the support shaft 802, a fourth transmission sprocket 805 mounted on the slag collection pipe 201, a first transmission chain 806 between the first transmission sprocket 801 and the second transmission sprocket 803, and a second transmission chain 807 between the third transmission sprocket 804 and the fourth transmission sprocket 805.
[0036] Preferably, the first transmission sprocket 801 is fixedly installed on the transmission shaft 23 of the slag pot car 9. Three sets of connecting plates 808 are welded at intervals on the bottom of the slag pot car 9. The connecting frame is provided with a second bearing 809. The support shaft 802 is fixedly connected to the inner ring of the three sets of second bearings 809.
[0037] Preferably, the second transmission sprocket 803 and the third transmission sprocket 804 are fixedly installed on the support shaft 802. By setting the support shaft 802, the second transmission sprocket 803 and the third transmission sprocket 804, the position of the second transmission chain 807 is adjusted to be directly above the track 10, that is, on the same straight line as the traveling wheel of the slag pot car 9.
[0038] In the above configuration, as the slag pot car 9 moves forward along the track 10, the drive shaft 23 of the slag pot car 9 and the traveling wheels mounted on the drive shaft 23 rotate, thereby driving the first drive sprocket 801 to rotate. The first drive chain 806 drives the second drive sprocket 803 to rotate, and the support shaft 802 rotates accordingly, driving the third drive sprocket 804 to rotate. The third drive sprocket 804 drives the second drive chain 807 to rotate, and the second drive chain 807 drives the fourth rotating sprocket to rotate. The fourth rotating sprocket drives the slag collection pipe 201 to rotate, thereby driving the slag collection plate 202 to rotate and push the ash and slag into the slag collection trough 6.
[0039] In this embodiment, when the slag basin car 9 is pulled along the track 10 by the traction steel cable on the winch or traction machine, causing the slag basin to move towards the slag storage port, the drive shaft 23 and the traveling wheels on the slag basin car 9 rotate accordingly. The first drive sprocket 801 rotates accordingly, and after being driven by the second drive sprocket 803, the third drive sprocket 804, and the fourth drive sprocket 805, the slag collection pipe 201 rotates accordingly, driving the slag collection plate 202 to rotate. The rotation of the slag collection plate 202 pushes the ash and slag between the tracks 10 and on both sides of the tracks 10 upward along the guide plate 7. During the upward movement of the ash and slag, it falls into the slag collection trough 6 and enters the slag collection chamber 3 along the slag drop trough 4. After entering the slag collection chamber 3, the ash and slag move along the guide plate 7 towards both ends of the support pipe 102 and fall into the slag storage box 5 for collection. As the slag basin car 9 moves, the ash and slag between the tracks 10 and on both sides of the tracks 10 can be cleaned up.
[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A slag pot car track cleaning device, characterized in that, include: The slag collection assembly includes a support member (1) connected to a slag tray (9) and a slag collection member (2) rotatably mounted on the support member (1). The support member (1) has a hollow interior forming a slag collection cavity (3). The support member (1) is provided with a slag discharge trough (4) communicating with the slag collection cavity (3). The end of the support member (1) is provided with a slag storage box (5) communicating with the slag collection cavity (3). The slag collection member (2) has a slag collection trough (6) inside. The slag tray (9) is provided with a slag guide plate (7) that is clearance-fitted with the slag collection member (2). The transmission assembly includes a transmission component (8) mounted on the slag pot car (9); the transmission component (8) is connected to the slag receiving component (2); the transmission component (8) rotates under the drive of the slag pot car (9) so that the slag receiving component (2) rotates and intermittently connects the slag receiving trough (6) with the slag discharge trough (4).
2. The slag pot car track cleaning device according to claim 1, characterized in that: The support member (1) includes a support plate (101) fixedly connected to the slag pot car (9) and a support pipe (102) set on the support plate (101); the interior of the support pipe (102) is hollow to form a slag collection chamber (3); the slag discharge trough (4) is located at the top of the outer wall of the support pipe (102).
3. The slag pot car track cleaning device according to claim 2, characterized in that: The support plate (101) is inclined with a limiting plate (12); the two ends of the support pipe (102) extend beyond the support plate (101); the slag storage box (5) is provided with a connecting hole (13), and the slag storage box (5) is connected to the support pipe (102) through the connecting hole (13) and installed on the support plate (101), and the top of the slag storage box (5) abuts against the limiting plate (12).
4. The slag pot car track cleaning device according to claim 3, characterized in that: The support pipe (102) is inclined with a guide plate (16); the height of the guide plate (16) decreases from the middle of the support pipe (102) toward both ends of the support pipe (102), and there is a gap between the guide plate (16) and the slag trough (4).
5. A slag pot car track cleaning device according to claim 4, characterized in that: The slag collection component (2) includes a slag collection pipe (201) rotatably mounted on a support pipe (102) and slag collection plates (202) spaced apart on the slag collection pipe (201); the slag collection plates (202) are arc-shaped structures, and slag collection grooves (6) are formed between adjacent slag collection plates (202); the slag collection grooves (6) penetrate the slag collection pipe (201).
6. A slag pot car track cleaning device according to claim 5, characterized in that: The guide plate (7) has an arc-shaped structure; the guide plate (7) and the slag receiving plate (202) are fitted with a clearance at their ends.
7. A slag pot car track cleaning device according to claim 6, characterized in that: The slag collecting plate (202) is slidably provided with a slag pushing plate (19), and a telescopic column (20) is provided between the slag collecting plate (202) and the slag pushing plate (19). An end sealing plate (21) is provided between adjacent slag collecting plates (202). A telescopic spring (22) is sleeved on the telescopic column (20). The two ends of the telescopic spring (22) are fixedly connected to the slag collecting plate (202) and the slag pushing plate (19) respectively.
8. A slag pot car track cleaning device according to claim 7, characterized in that: The transmission component (8) includes a first transmission sprocket (801) mounted on the transmission shaft (23) of the slag pot car (9) and a support shaft (802) rotatably mounted on the slag pot car (9); a second transmission sprocket (803) and a third transmission sprocket (804) are spaced apart on the support shaft (802); a fourth transmission sprocket (805) is mounted on the slag collection pipe (201); a first transmission chain (806) is provided between the first transmission sprocket (801) and the second transmission sprocket (803); and a second transmission chain (807) is provided between the third transmission sprocket (804) and the fourth transmission sprocket (805).
Citation Information
Patent Citations
Electric flat carriage capable of automatically cleaning rails
CN222227182U