Prefabricated channel
Patent Information
- Application Number
- CN202522399841.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种装配式渠道,解决了装配式渠道分缝止水效果差的问题
本实用新型中,所述装配式渠道相邻渠槽通过支承台阶与搭接倒台阶相互拼接,限位圆台沿对应的圆台槽内壁滑动直至完成插接的过程中,第一搭接斜面与第一支承斜面的相对平行位移很小,大幅减小拼装过程中对止水带的横向拉扯,避免止水带损坏;并且限位圆台与圆台槽的限位作用使得相邻渠槽拼接紧密,密封性强,止水效果优,无需灌缝涂刷,施工便利。
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Figure CN224833631U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water conservancy engineering and landscape water feature design technology, specifically to a prefabricated channel. Background Technology
[0002] With the continuous development of industrialized construction, people have increasingly higher requirements for engineering projects, demanding technological updates, efficient and high-quality design, quick and convenient construction, low carbon emissions and environmental protection, and controllable investment. Prefabricated channels, as a new construction method, are gradually attracting attention from the industry. Compared with traditional cast-in-place concrete culverts, prefabricated culverts exhibit unique advantages in many aspects, and are particularly suitable for water system construction, rain gardens, ecological revetments, and landscape irrigation systems in garden landscapes, offering advantages such as short construction cycles, minimal environmental impact, and flexible design.
[0003] Compared to cast-in-place construction, prefabricated canals reduce negative environmental impacts and better meet the requirements of green construction, such as land conservation, energy conservation, material conservation, water conservation, and environmental protection. They help reduce noise, prevent dust, minimize environmental pollution, promote cleaner transportation, reduce site disturbance, and conserve resources such as water, electricity, and materials. Adhering to the principles of sustainable development, they shorten construction time and improve project quality. This new construction technology effectively solves the problems existing in traditional construction methods and is particularly suitable for the comprehensive needs of modern landscape design in terms of ecology, aesthetics, and functionality.
[0004] However, current prefabricated channels suffer from unreliable joint sealing, often requiring cement mortar filling and coating at the joints, which makes construction difficult, results in low sealing performance, and poor water-stopping effect. In landscape projects, this can easily lead to problems such as water system leakage and damage to the landscape effect. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a prefabricated channel that solves the problem of poor joint sealing in prefabricated channels.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A prefabricated channel, comprising: a plurality of channel channels, a first waterstop and a protective cover; The channel is a precast reinforced concrete structure consisting of a base slab and walls; support steps and overlapping steps are provided at both ends of the channel. The supporting step includes: a first supporting inclined surface and a supporting plane; The first support inclined surface is provided with a first water-stop groove, and the support plane at the bottom plate is provided with several downwardly extending frustum grooves. The overlapping step includes: a first overlapping inclined surface and an overlapping plane; The first overlapping inclined surface matches the first supporting inclined surface. The position where the first overlapping inclined surface and the first water-stop groove are spliced and matched is a flat surface. The overlapping plane is provided with a limiting frustum corresponding to the frustum groove. The limiting frustum is larger at the top and smaller at the bottom. The shape and size of the frustum groove match the limiting frustum. The top inner side of the walls on both sides of the channel is provided with a sunken support slot. The first waterstop is installed in the first waterstop groove. The first waterstop is used to seal the joint between the bottom plate and the wall of the adjacent channel. The protective cover is installed inside the support groove.
[0007] Preferably, the angle α between the axis of the limiting frustum and the generatrix is ≥45°, and the angle θ between the inclined surface of the first supporting inclined surface and the vertical direction satisfies α-10°≤θ≤α+10°.
[0008] Preferably, the supporting step further includes: a second supporting inclined surface; The second support slope is provided with a second water-stop groove; The overlapping step also includes: a second overlapping slope; The second overlapping inclined surface matches the second supporting inclined surface, and the position where the second overlapping inclined surface matches the second waterstop groove is a flat surface; The second waterstop groove is equipped with a second waterstop strip, which is used to perform secondary waterstop sealing on the joints between the bottom plate and the wall of the adjacent channel.
[0009] Preferably, the first and second support slopes are located at opposite ends of the support plane, and the slopes of the two slopes have the same inclination angle.
[0010] Preferably, the inner wall of the base plate and the inner wall of the wall are rounded.
[0011] Preferably, the wall has multiple hoisting holes at the same height, and the number of hoisting holes on a single section of the channel is no less than four.
[0012] Preferably, a steel sleeve is embedded in the lifting hole, the outer diameter of the steel sleeve matches the inner diameter of the lifting hole, so as to realize the interference fit between the steel sleeve and the lifting hole, and the inner diameter of the steel sleeve is larger than the diameter of the steel wire rope used for lifting.
[0013] Preferably, the hoisting hole penetrates the wall through the mesh of the steel reinforcement mesh inside the wall.
[0014] Preferably, the top surface of the protective cover plate is provided with a plurality of ring lug grooves, and a ring lug is provided in the ring lug groove, the top of the ring lug being lower than the height of the top surface of the protective cover plate.
[0015] Preferably, the ring lug is a wave-shaped component, with both ends of the ring lug pre-embedded in the protective cover plate.
[0016] This utility model provides a prefabricated channel. Compared with the prior art, it has the following advantages: In this invention, adjacent channels of the prefabricated channel are spliced together by supporting steps and overlapping inverted steps. During the process of the limiting frustum sliding along the inner wall of the corresponding frustum groove until the insertion is completed, the relative parallel displacement between the first overlapping inclined surface and the first supporting inclined surface is very small, which greatly reduces the lateral pulling on the waterstop during the assembly process and avoids damage to the waterstop. In addition, the limiting effect of the limiting frustum and the frustum groove makes the adjacent channels spliced tightly, with strong sealing and excellent water-stopping effect. No grouting or coating is required, making construction convenient. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a top-view axonometric view of the channel in an embodiment of this utility model.
[0019] Figure 2 This is a bottom-view axonometric view of the channel in an embodiment of this utility model.
[0020] Figure 3 This is a top-view axonometric drawing of the assembled channel in an embodiment of this utility model.
[0021] Figure 4 This is a top view of the assembled channel in an embodiment of this utility model.
[0022] Figure 5 for Figure 4 Cross-sectional view of AA.
[0023] Figure 6 This is an isometric view of the protective cover plate in an embodiment of this utility model.
[0024] Figure 7 This is a top view of the protective cover plate in an embodiment of this utility model.
[0025] Figure 8 for Figure 7 Cross-sectional view of BB in the middle.
[0026] Figure 9 This is a partial structural diagram of the supporting step and the overlapping inverted step during the assembly process in an embodiment of this utility model.
[0027] Figure 10This is a structural diagram of the completed state of the supporting step and the overlapping inverted step in an embodiment of this utility model.
[0028] The reference numerals in the figure are set as follows: channel 10, bottom plate 11, wall 12, support groove 13, hoisting hole 14, first waterstop 20, second waterstop 21, protective cover 30, ring lug groove 31, ring lug 32, support step 40, first support slope 41, support plane 42, first waterstop groove 43, frustum groove 44, second support slope 45, second waterstop groove 46, overlapping inverted step 50, first overlapping slope 51, overlapping plane 52, limiting frustum 53, second overlapping slope 54. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0030] This application provides a prefabricated channel, which solves the problem of poor joint sealing effect in prefabricated channels.
[0031] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0032] Example: like Figures 1-10 As shown, this utility model provides a prefabricated channel, which includes: a plurality of channel 10, a first waterstop 20 and a protective cover plate 30. The channel 10 is a precast reinforced concrete structure consisting of a base slab 11 and a wall 12; support steps 40 and overlapping inverted steps 50 are respectively provided at the beginning and end of the channel 10. The supporting step 40 includes: a first supporting inclined surface 41 and a supporting plane 42; The first supporting inclined surface 41 is provided with a first water-stop groove 43, and the supporting plane 42 at the bottom plate 11 is provided with a plurality of downwardly extending frustum grooves 44. The overlapping step 50 includes: a first overlapping inclined surface 51 and an overlapping plane 52; The first overlapping inclined surface 51 matches the first supporting inclined surface 41. The first overlapping inclined surface 51 and the first water-stop groove 43 are spliced and matched at a flat surface. The overlapping plane 52 is provided with a limiting frustum 53 that corresponds one-to-one with the frustum groove 44. The limiting frustum 53 is larger at the top and smaller at the bottom. The shape and size of the frustum groove 44 match the limiting frustum 53. The supporting step 40 and the overlapping inverted step 50 are matched and spliced together to restrict the displacement between adjacent channel sections, so as to achieve a tight connection of the nodes; The top inner side of the two side walls 12 of the channel 10 is provided with a sunken support slot 13; The first waterstop 20 is installed in the first waterstop groove 43. The first waterstop 20 is used to seal the joint between the bottom plate 11 and the wall 12 of the adjacent channel. The protective cover plate 30 is installed inside the support groove 13.
[0033] like Figure 9 , Figure 10 As shown, the angle α between the axis of the limiting frustum 53 and the generatrix is ≥45°, and the angle θ between the inclined surface of the first supporting inclined surface 41 and the vertical direction satisfies α-10°≤θ≤α+10°.
[0034] like Figure 1 , Figure 2 As shown, the supporting step 40 further includes: a second supporting inclined surface 45; The second support slope 45 is provided with a second water-stop groove 46; The overlapping step 50 further includes: a second overlapping slope 54; The second overlapping inclined surface 54 matches the second supporting inclined surface 45, and the position where the second overlapping inclined surface 54 and the second waterstop groove 46 are spliced and matched is a flat surface; The second waterstop 46 is equipped with a second waterstop 21, which is used to perform secondary waterstop sealing on the joint between the bottom plate 11 and the wall 12 of the adjacent channel.
[0035] like Figure 1 , Figure 2 As shown, the first support inclined surface 41 and the second support inclined surface 45 are located at the two ends of the support plane 42, and the inclination angles of the two inclined surfaces are the same.
[0036] like Figure 1 , Figure 2 As shown, the inner wall of the base plate 11 and the inner wall of the wall 12 are rounded.
[0037] like Figures 1-5 As shown, the wall 12 has multiple hoisting holes 14 at the same height, and the number of hoisting holes 14 on a single section of the channel 10 is no less than four.
[0038] A steel sleeve is embedded in the lifting hole 14. The outer diameter of the steel sleeve matches the inner diameter of the lifting hole 14, so as to realize the interference connection between the steel sleeve and the lifting hole 14. The inner diameter of the steel sleeve is larger than the diameter of the steel wire rope used for lifting.
[0039] The hoisting hole 14 penetrates the wall 12 through the mesh of the steel mesh inside the wall 12, and the steel mesh around the hoisting hole 14 can effectively ensure the structural stability of the hoisting hole 14.
[0040] Both the first waterstop 20 and the second waterstop 21 are made of water-swellable waterproof rubber strips.
[0041] like Figures 3-8 As shown, the protective cover plate 30 is a segmented precast reinforced concrete slab.
[0042] like Figures 6-8 As shown, the top surface of the protective cover plate 30 is provided with a plurality of ring ear grooves 31, and ring ears 32 are provided in the ring ear grooves 31. The top height of the ring ears 32 is lower than the top surface height of the protective cover plate 30, so that the ring ears 32 are hidden in the ring ear grooves 31 and are not exposed. This can realize the hoisting operation of the protective cover plate 30, and ensure that the ring ears 32 do not protrude from the top surface of the protective cover plate 30, which is conducive to the stacking and storage of the protective cover plate 30.
[0043] like Figure 8 As shown, the ring ear 32 is a wave-shaped component, and both ends of the ring ear 32 are pre-embedded in the protective cover plate 30.
[0044] In summary, compared with the prior art, the present invention has the following beneficial effects: In this embodiment of the present invention, the adjacent channels 10 of the prefabricated channel are spliced together by the supporting steps 40 and the overlapping inverted steps 50. During the process of the limiting truncated cone 53 sliding along the inner wall of the corresponding truncated cone groove 44 until the insertion is completed, the relative parallel displacement between the first overlapping inclined surface 51 and the first supporting inclined surface 41 is very small, which greatly reduces the lateral pulling on the waterstop during the assembly process and avoids damage to the waterstop. In addition, the limiting effect of the limiting truncated cone 53 and the truncated cone groove 44 makes the adjacent channels 10 spliced tightly, with strong sealing and excellent water-stopping effect. No grouting or painting is required, and construction is convenient.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A prefabricated channel, characterized in that, The prefabricated channel includes: several channels (10), a first waterstop (20) and a protective cover (30); The channel (10) is a precast reinforced concrete structure consisting of a base plate (11) and a wall (12); the two ends of the channel (10) are respectively provided with supporting steps (40) and overlapping inverted steps (50). The supporting step (40) includes: a first supporting inclined surface (41) and a supporting plane (42). The first supporting inclined surface (41) is provided with a first water-stop groove (43), and the supporting plane (42) at the bottom plate (11) is provided with a plurality of downwardly extending frustum grooves (44). The overlapping step (50) includes: a first overlapping slope (51) and an overlapping plane (52); The first overlapping inclined surface (51) matches the first supporting inclined surface (41). The first overlapping inclined surface (51) and the first water-stop groove (43) are spliced and matched at a flat surface. The overlapping plane (52) is provided with a limiting frustum (53) that corresponds one-to-one with the frustum groove (44). The limiting frustum (53) is larger at the top and smaller at the bottom. The shape and size of the frustum groove (44) match the limiting frustum (53). The top inner side of the two side walls (12) of the channel (10) is provided with a sunken support slot (13). The first waterstop (20) is installed in the first waterstop groove (43). The first waterstop (20) is used to seal the joint between the bottom plate (11) and the wall (12) of the adjacent channel. The protective cover (30) is installed in the support groove (13).
2. The prefabricated channel as described in claim 1, characterized in that, The angle α between the axis of the limiting frustum (53) and the generatrix is ≥45°, and the angle θ between the inclined surface of the first supporting inclined surface (41) and the vertical direction satisfies α-10°≤θ≤α+10°.
3. The prefabricated channel as described in claim 1, characterized in that, The supporting step (40) further includes: a second supporting ramp (45); The second supporting inclined surface (45) is provided with a second water-stop groove (46); The overlapping step (50) further includes: a second overlapping slope (54); The second overlapping inclined surface (54) matches the second supporting inclined surface (45), and the position where the second overlapping inclined surface (54) and the second water-stop groove (46) are spliced and matched is a flat surface; The second waterstop groove (46) is equipped with a second waterstop strip (21), which is used to perform secondary waterstop sealing on the joint between the bottom plate (11) and the wall (12) of the adjacent channel.
4. The prefabricated channel as described in claim 3, characterized in that, The first support slope (41) and the second support slope (45) are located at the two ends of the support plane (42), and the slope angles of the two slopes are the same.
5. The prefabricated channel as described in claim 1, characterized in that, The inner wall of the base plate (11) and the inner wall of the wall body (12) are rounded.
6. The prefabricated channel as described in claim 1, characterized in that, The wall (12) has multiple hoisting holes (14) at the same height, and the number of hoisting holes (14) on a single channel (10) is no less than four.
7. The prefabricated channel as described in claim 6, characterized in that, A steel sleeve is embedded in the hoisting hole (14). The outer diameter of the steel sleeve matches the inner diameter of the hoisting hole (14), thereby achieving an interference fit between the steel sleeve and the hoisting hole (14). The inner diameter of the steel sleeve is larger than the diameter of the hoisting wire rope.
8. The prefabricated channel as described in claim 6, characterized in that, The hoisting hole (14) passes through the mesh of the steel mesh inside the wall (12).
9. The prefabricated channel as described in claim 1, characterized in that, The top surface of the protective cover plate (30) is provided with multiple ring ear grooves (31), and a ring ear (32) is provided in the ring ear groove (31). The top height of the ring ear (32) is lower than the height of the top surface of the protective cover plate (30).
10. The prefabricated channel as described in claim 9, characterized in that, The ring ear (32) is a wave-shaped part, and the two ends of the ring ear (32) are embedded in the protective cover plate (30).