Grouting device for karst cave pile foundation
Patent Information
- Application Number
- CN202522219322.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0005]为了克服现有的溶洞桩基的注浆装置,其注浆头多为固定结构,仅能沿单一方向注浆,难以精准定向注浆至空洞内,使得注浆浆液仅能在局部区域扩散,导致溶洞内部分区域未能得到有效填充加固的缺点,本实用新型提供能够对注浆头进行多角度调节,便于精准定向注浆,确保溶洞全断面加固的溶洞桩基的注浆装置
[0013] This invention has the following advantages: The first gear and the gear ring mesh to drive the second mounting block to rotate, causing the grouting head and the monitoring head to rotate horizontally. By monitoring whether there are cavities in the karst cave, the rack meshes with the second gear to drive the third mounting block to rotate, adjusting the tilt angle of the grouting head. This allows for multi-angle adjustment of the grouting head, facilitating precise directional grouting and ensuring the reinforcement of the entire cross-section of the karst cave.
Smart Images

Figure CN224833668U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pile foundation construction, and in particular to a grouting device for karst cave pile foundations. Background Technology
[0002] When constructing pile foundations under karst geological conditions, the presence of karst caves can seriously affect the bearing capacity and stability of the pile foundations. Therefore, it is necessary to reinforce the karst cave areas, seal the cavities, and prevent the collapse of the holes through grouting technology to ensure the quality of the pile foundation project.
[0003] Existing grouting devices for karst cave pile foundations mostly have fixed grouting heads, which can only grout in a single direction. This makes it difficult to accurately directionally grout into the cavity, causing the grout to spread only in a local area. Consequently, some areas within the karst cave are not effectively filled and reinforced, forming weak points, which is quite inconvenient.
[0004] Therefore, it is necessary to design a grouting device for karst pile foundations that can adjust the grouting head at multiple angles to facilitate precise directional grouting and ensure full-section reinforcement of karst caves. Utility Model Content
[0005] To overcome the shortcomings of existing grouting devices for karst cave pile foundations, which mostly have fixed grouting heads that can only inject grout in a single direction and are difficult to precisely directionally inject grout into the cavity, resulting in the grout only spreading in a local area and some areas of the karst cave not being effectively filled and reinforced, this utility model provides a grouting device for karst cave pile foundations that can adjust the grouting head at multiple angles, facilitates precise directional grouting, and ensures full-section reinforcement of the karst cave.
[0006] The technical implementation scheme of this utility model is as follows: A grouting device for karst cave pile foundations includes a grouting pipe, a first mounting block, a first connecting sleeve, a bracket, a second connecting sleeve, a second mounting block, a monitoring head, a drive assembly, and a grouting assembly. The first mounting block is rotatably connected to the lower part of the first connecting sleeve, and the grouting pipe is connected to the first connecting sleeve. The upper part of the first mounting block is also connected to the grouting pipe. The lower part of the first mounting block is connected to the bracket, and the lower part of the bracket is rotatably connected to the second connecting sleeve. The second mounting block is connected to the inner side of the second connecting sleeve. The grouting pipe on the first connecting sleeve is connected to the second mounting block. The monitoring head is connected to the lower rear side of the second mounting block. The bracket is equipped with a drive assembly capable of rotating and adjusting. The second mounting block is equipped with a grouting assembly capable of grouting.
[0007] Furthermore, the drive assembly includes a motor, a first gear, and a gear ring. The motor is connected to the front of the bracket, and the motor and the processor are electrically connected through a control module. The first gear is connected to the output shaft of the motor, and the gear ring is connected to the outside of the second mounting block. The gear ring meshes with the first gear.
[0008] Furthermore, the grouting assembly includes a connecting block, a connecting pipe, a hydraulic cylinder, a rack, a second gear, a third mounting block, and a grouting head. Connecting blocks are connected to both sides of the second mounting block. A connecting pipe is connected to the lower side of the grouting pipe on the first connecting sleeve. A hydraulic cylinder is connected to the left side of the second mounting block. The hydraulic cylinder and the processor are electrically connected via a control module. A rack is connected to the telescopic end of the hydraulic cylinder. The third mounting block is rotatably connected between the connecting blocks. A second gear is connected to the left side of the third mounting block. The second gear meshes with the rack. A grouting head is connected to the middle of the third mounting block. The grouting head is connected to the connecting pipe.
[0009] Furthermore, the connecting pipe has a corrugated structure.
[0010] Furthermore, it also includes a protective box, which is connected to the rear of the second mounting block, and the monitoring head is located inside the protective box.
[0011] Furthermore, the protective box has a transparent window.
[0012] Furthermore, it also includes a spotlight, with a spotlight connected to the lower rear side of the second mounting block, and the spotlight is located above the monitoring head.
[0013] This invention has the following advantages: The first gear and the gear ring mesh to drive the second mounting block to rotate, causing the grouting head and the monitoring head to rotate horizontally. By monitoring whether there are cavities in the karst cave, the rack meshes with the second gear to drive the third mounting block to rotate, adjusting the tilt angle of the grouting head. This allows for multi-angle adjustment of the grouting head, facilitating precise directional grouting and ensuring the reinforcement of the entire cross-section of the karst cave. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0015] Figure 2 This is a three-dimensional structural diagram of the first gear and gear ring of this utility model.
[0016] Figure 3 This is a three-dimensional structural diagram of the hydraulic cylinder and rack components of this utility model.
[0017] Figure 4 This is a three-dimensional structural diagram of the second gear and the third mounting block of this utility model.
[0018] In the above attached diagram: 1: Grouting pipe, 2: First mounting block, 3: First connecting sleeve, 4: Bracket, 5: Motor, 6: First gear, 7: Gear ring, 8: Second connecting sleeve, 9: Second mounting block, 10: Protective box, 11: Illumination lamp, 12: Monitoring head, 13: Connecting block, 14: Connecting pipe, 15: Hydraulic cylinder, 16: Rack, 17: Second gear, 18: Third mounting block, 19: Grouting head. Detailed Implementation
[0019] References to embodiments herein mean that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0020] Grouting devices for karst cave pile foundations, such as Figures 1-4 As shown, the assembly includes a grouting pipe 1, a first mounting block 2, a first connecting sleeve 3, a bracket 4, a second connecting sleeve 8, a second mounting block 9, a monitoring head 12, a drive assembly, and a grouting assembly. The first mounting block 2 is rotatably connected to the lower part of the first connecting sleeve 3, and the grouting pipe 1 is connected to the first connecting sleeve 3. The upper part of the first mounting block 2 is also connected to the grouting pipe 1. The lower part of the first mounting block 2 is connected to the bracket 4, and the lower part of the bracket 4 is rotatably connected to the second connecting sleeve 8. The inner side of the second connecting sleeve 8 is connected to the second mounting block 9. The grouting pipe 1 on the first connecting sleeve 3 is connected to the second mounting block 9. The monitoring head 12 is connected to the lower rear side of the second mounting block 9. The bracket 4 is equipped with a drive assembly, and the second mounting block 9 is equipped with a grouting assembly.
[0021] like Figure 2 As shown, the drive assembly includes a motor 5, a first gear 6, and a gear ring 7. The motor 5 is connected to the front of the bracket 4. The motor 5 and the processor are electrically connected through a control module. The first gear 6 is connected to the output shaft of the motor 5. The gear ring 7 is connected to the outside of the second mounting block 9. The gear ring 7 meshes with the first gear 6.
[0022] like Figure 1 , Figure 3 and Figure 4As shown, the grouting assembly includes a connecting block 13, a connecting pipe 14, a hydraulic cylinder 15, a rack 16, a second gear 17, a third mounting block 18, and a grouting head 19. The second mounting block 9 is connected to the connecting blocks 13 on both the left and right sides. The grouting pipe 1 on the first connecting sleeve 3 is connected to the lower side of the connecting pipe 1, which has a corrugated structure to facilitate deformation and expansion. The hydraulic cylinder 15 is connected to the left side of the second mounting block 9. The hydraulic cylinder 15 and the processor are electrically connected through a control module. The rack 16 is connected to the telescopic end of the hydraulic cylinder 15. The third mounting block 18 is rotatably connected between the connecting blocks 13. The second gear 17 is connected to the left side of the third mounting block 18. The second gear 17 meshes with the rack 16. The grouting head 19 is connected to the middle of the third mounting block 18 and is connected to the connecting pipe 14.
[0023] like Figure 3 and Figure 4 As shown, it also includes a protective box 10 and an illumination lamp 11. The protective box 10 is connected to the rear side of the second mounting block 9. The monitoring head 12 is located inside the protective box 10. The protective box 10 is provided with a transparent window to facilitate the monitoring head 12 to take pictures. The illumination lamp 11 is connected to the lower rear side of the second mounting block 9. The illumination lamp 11 is located above the monitoring head 12.
[0024] When using this device, firstly, the grouting pipe 1 is inserted into the underground karst cave. Then, a grouting pump is connected to the grouting pipe 1. The processor then starts the motor 5 through the control module, driving the first gear 6 to rotate. The first gear 6 and the gear ring 7 mesh with each other, driving the second mounting block 9 to rotate, causing the second connecting sleeve 8 to rotate. This causes the grouting pipe 1 on the first connecting sleeve 3 to rotate, resulting in the grouting head 19 and the monitoring head 12 rotating horizontally. Illumination is provided inside the karst cave by the illumination lamp 11. The monitoring head 12 then captures images to monitor whether there are cavities inside the karst cave. When the monitoring head 12 detects the presence of a cavity, the motor is shut off. 5. Then, the processor starts the hydraulic cylinder 15 through the control module, which drives the rack 16 to move downward. The rack 16 meshes with the second gear 17, causing the third mounting block 18 to rotate between the connecting blocks 13. The connecting pipe 14 deforms, adjusting the tilt angle of the grouting head 19 so that the grouting head 19 faces the cavity. Then, the cement grout is injected into the cavity by the grouting pump. After the cavity is filled, the angle of the grouting head 19 is adjusted back to the center, and then vertical grouting is performed in the karst cave. This allows for multi-angle adjustment of the grouting head 19, which facilitates precise directional grouting and ensures full-section reinforcement of the karst cave.
[0025] It should be understood that this embodiment is for illustrative purposes only and is not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.
Claims
1. A grouting device for karst cave pile foundations, characterized in that: It includes a grouting pipe (1), a first mounting block (2), a first connecting sleeve (3), a bracket (4), a second connecting sleeve (8), a second mounting block (9), a monitoring head (12), a drive assembly, and a grouting assembly. The first mounting block (2) is rotatably connected to the lower part of the first connecting sleeve (3), and the grouting pipe (1) is connected to the first connecting sleeve (3). The upper part of the first mounting block (2) is also connected to the grouting pipe (1). The lower part of the first mounting block (2) is connected to the bracket (4), and the lower part of the bracket (4) is rotatably connected to the second connecting sleeve (8). The inner side of the second connecting sleeve (8) is connected to the second mounting block (9). The grouting pipe (1) on the first connecting sleeve (3) is connected to the second mounting block (9). The lower rear side of the second mounting block (9) is connected to the monitoring head (12). The bracket (4) is provided with a drive assembly that can drive rotation adjustment, and the second mounting block (9) is provided with a grouting assembly that can perform grouting.
2. The grouting device for karst cave pile foundations according to claim 1, characterized in that: The drive assembly includes a motor (5), a first gear (6) and a gear ring (7). The motor (5) is connected to the front of the bracket (4). The motor (5) and the processor are electrically connected through a control module. The first gear (6) is connected to the output shaft of the motor (5). The gear ring (7) is connected to the outside of the second mounting block (9). The gear ring (7) meshes with the first gear (6).
3. The grouting device for karst cave pile foundations according to claim 1, characterized in that: The grouting assembly includes a connecting block (13), a connecting pipe (14), a hydraulic cylinder (15), a rack (16), a second gear (17), a third mounting block (18), and a grouting head (19). The second mounting block (9) is connected to the connecting blocks (13) on both the left and right sides. The grouting pipe (1) on the first connecting sleeve (3) is connected to the connecting pipe (14) on the lower side. The hydraulic cylinder (15) is connected to the left side of the second mounting block (9). The hydraulic cylinder (15) and the processor are electrically connected through a control module. The rack (16) is connected to the telescopic end of the hydraulic cylinder (15). The third mounting block (18) is rotatably connected between the connecting blocks (13). The second gear (17) is connected to the left side of the third mounting block (18). The second gear (17) meshes with the rack (16). The grouting head (19) is connected to the middle of the third mounting block (18). The grouting head (19) is connected to the connecting pipe (14).
4. The grouting device for karst cave pile foundations according to claim 3, characterized in that: The connecting pipe (14) has a corrugated structure.
5. The grouting device for karst cave pile foundations according to claim 1, characterized in that: It also includes a protective box (10), the second mounting block (9) is connected to the protective box (10) on the rear side, and the monitoring head (12) is located inside the protective box (10).
6. The grouting device for karst cave pile foundations according to claim 5, characterized in that: The protective box (10) has a transparent window.
7. The grouting device for karst cave pile foundations according to claim 1, characterized in that: It also includes a spotlight (11), and the spotlight (11) is connected to the lower rear side of the second mounting block (9). The spotlight (11) is located above the monitoring head (12).