A municipal road and bridge construction pressure grouting equipment capable of preventing internal blockage of a discharge pipe

CN224833669UActive Publication Date: 2026-10-09ZHONGYIFENG CONSTR GRP
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Patent Information

Application Number
CN202522220216.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-10-09
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

[0003]现有的压密注浆装置通过抽浆泵将筒体内的浆液抽出,但一些浆液容易在筒体的出料口结块并对出料口造成堵塞,影响道路施工作业的进行

Benefits of technology

[0015]本实用新型中,通过设置的一种可预防出料管内部堵塞的市政路桥施工压密注浆设备,泥浆泵可对注浆筒体内的浆液进行抽取,使得注浆筒体内的浆液从出料管喷出,在浆液停止输出的间断期,可以启动防堵清洁机构对出料管的内壁进行清洁,通过清洁刷辊在出料管内旋转,使浆液附着在出料管内壁上的部分被刮去,有效解决了一些浆液容易在注浆筒体的出料口结块并对出料口造成堵塞,影响道路施工作业进行的问题。

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Abstract

The utility model relates to municipal road and bridge construction pressure tight grouting equipment technical field especially can prevent the municipal road and bridge construction pressure tight grouting equipment of internal jam of discharge pipe, including mobile push -plate, the right side symmetry of mobile push -plate bottom is installed in walking wheel, the left side of mobile push -plate bottom is provided with the press roll of rotation, the top of mobile push -plate is installed with grouting cylinder, the top of grouting cylinder is provided with the feed pipe, in the utility model, the slurry pump can carry out the extraction to the slurry in grouting cylinder, makes the slurry in grouting cylinder from the discharge pipe and sprays, can start the anti -blocking cleaning mechanism to the inner wall of discharge pipe and cleans in the intermittent period of slurry stop output, through the rotation of cleaning brush roll in the discharge pipe, makes the part of slurry attached on the inner wall of discharge pipe be scraped, effectively solved some slurry easy in the discharge port of grouting cylinder and the caking and the jam of discharge port, influence road construction operation to carry on the problem.
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Description

Technical Field

[0001] This utility model relates to the technical field of compaction grouting equipment for municipal road and bridge construction, specifically a compaction grouting equipment for municipal road and bridge construction that can prevent blockage inside the discharge pipe. Background Technology

[0002] During the construction of municipal roads and bridges, compaction grouting is mainly used to reinforce the foundation. The compaction grouting process involves injecting grout into the soil under pressure through a grouting pipe, forming grout bubbles and a grout-soil bond around the grouting pipe, which compresses and compacts the soil, thus comprehensively reinforcing the foundation soil.

[0003] Existing compaction grouting devices use grout pumps to extract grout from the cylinder, but some grout tends to clump at the cylinder's outlet and cause blockages, affecting road construction operations.

[0004] Therefore, it is particularly important to design a municipal road and bridge construction compaction grouting equipment that can prevent blockage inside the discharge pipe to overcome the above-mentioned technical defects and improve overall practicality. Utility Model Content

[0005] The purpose of this invention is to provide a municipal road and bridge construction compaction grouting device that can prevent blockage inside the discharge pipe, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A municipal road and bridge construction compaction grouting device for preventing blockage inside the discharge pipe includes a movable push plate. Travel wheels are symmetrically mounted on the right side of the bottom of the movable push plate. A pressure roller is rotatably mounted on the left side of the bottom of the movable push plate. A grouting cylinder is mounted on the top of the movable push plate, and an inlet pipe is located at the top of the grouting cylinder. A discharge pipe extends from the bottom of the grouting cylinder below the movable push plate. A cleaning water tank is mounted on the right side of the grouting cylinder, and a cleaning water pipe is connected to the right side of the cleaning water tank. A spray head is connected to the end of the cleaning water pipe away from the cleaning water tank. A control water valve is installed in the middle section of the cleaning water pipe. An anti-blockage cleaning mechanism is provided at the bottom of the movable push plate to cooperate with the discharge pipe.

[0008] As a preferred embodiment of this utility model, the anti-clogging cleaning mechanism includes an electric push rod installed at the bottom of a movable push plate with its output end facing downwards. A folding bracket is fixed to the output end of the electric push rod. A rotary motor is installed on the inner side of the folding bracket. A drive gear is connected to the output end of the rotary motor. A short shaft is rotatably connected to the bottom of the folding bracket. The top end of the short shaft passes through the folding bracket and is fixed with a driven gear that meshes with the drive gear. A movable base plate is installed at the bottom of the short shaft. A drive motor is installed at the center of the bottom of the movable base plate. The output end of the drive motor passes through the top of the movable base plate and is connected to a cleaning brush roller that works with the discharge pipe.

[0009] As a preferred embodiment of this utility model, a control panel is provided on the outside of the grouting cylinder, wherein the control panel is connected to the control water valve, the electric push rod, the rotary motor and the drive motor by wires, and the connection is an electrical connection.

[0010] As a preferred embodiment of this utility model, a mud pump is installed in the middle section of both the feed pipe and the discharge pipe, wherein the mud pump is connected to the control panel by a wire, and the connection is an electrical connection.

[0011] As a preferred embodiment of this utility model, the top of the cleaning water tank is provided with a liquid injection port, and the spray head is designed to correspond to the position of the cleaning brush roller.

[0012] As a preferred embodiment of this utility model, the electric push rod is fixedly installed at the bottom of the movable push plate by bolts and is located at the right end of the discharge pipe.

[0013] As a preferred embodiment of this utility model, the external structure size of the cleaning brush roller is adapted to the internal structure size of the discharge pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, a municipal road and bridge construction compaction grouting device is designed to prevent blockage inside the discharge pipe. The slurry pump draws slurry from the grouting cylinder, causing it to spray out from the discharge pipe. During the intermittent period when the slurry output stops, an anti-blockage cleaning mechanism can be activated to clean the inner wall of the discharge pipe. By rotating a cleaning brush roller inside the discharge pipe, the portion of the slurry adhering to the inner wall of the discharge pipe is scraped off. This effectively solves the problem that some slurry easily clumps at the discharge port of the grouting cylinder, causing blockage and affecting road construction operations. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the first state structure of the anti-clogging cleaning mechanism of this utility model;

[0017] Figure 2 This is a schematic diagram of the second state structure of the anti-clogging cleaning mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the anti-clogging and cleaning mechanism of this utility model.

[0019] In the diagram: 1. Moving push plate; 2. Traveling wheel; 3. Pressure roller; 4. Grouting cylinder; 401. Feed pipe; 402. Discharge pipe; 5. Cleaning water tank; 501. Cleaning water pipe; 502. Spray head; 503. Control water valve; 6. Anti-clogging cleaning mechanism; 601. Electric push rod; 602. Folding bracket; 603. Rotary motor; 604. Drive gear; 605. Short shaft; 606. Driven gear; 607. Moving base plate; 608. Drive motor; 609. Cleaning brush roller. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.

[0022] For examples, please refer to Figure 1-3 This utility model provides a technical solution:

[0023] A municipal road and bridge construction compaction grouting device that can prevent blockage inside the discharge pipe includes a movable push plate 1. Walking wheels 2 are symmetrically installed on the right side of the bottom of the movable push plate 1. A pressure roller 3 is rotatably installed on the left side of the bottom of the movable push plate 1. A grouting cylinder 4 is installed on the top of the movable push plate 1. An inlet pipe 401 is installed on the top of the grouting cylinder 4. A discharge pipe 402 extends from the bottom of the grouting cylinder 4 below the movable push plate 1. A cleaning water tank 5 is installed on the right side of the grouting cylinder 4. A cleaning water pipe 501 is connected to the right side of the cleaning water tank 5. A spray head 502 is connected to the end of the cleaning water pipe 501 away from the cleaning water tank 5. A control water valve 503 is installed in the middle section of the cleaning water pipe 501. An anti-blocking cleaning mechanism 6 is provided at the bottom of the movable push plate 1 to cooperate with the discharge pipe 402.

[0024] Mud pumps are installed in the middle sections of both the feed pipe 401 and the discharge pipe 402. The mud pumps are connected to the control panel by wires, and the connection is electrical.

[0025] In this embodiment, the anti-clogging cleaning mechanism 6 includes an electric push rod 601 installed at the bottom of the movable push plate 1 with its output end facing downward. A folding bracket 602 is fixed to the output end of the electric push rod 601. A rotary motor 603 is installed on the inner side of the folding bracket 602. A drive gear 604 is connected to the output end of the rotary motor 603. A short shaft 605 is rotatably connected to the bottom of the folding bracket 602. The top end of the short shaft 605 passes through the folding bracket 602 and is fixed with a driven gear 606 that meshes with the drive gear 604. A movable base plate 607 is installed at the bottom of the short shaft 605. A drive motor 608 is installed at the center of the bottom of the movable base plate 607. The output end of the drive motor 608 passes through the top of the movable base plate 607 and is connected to a cleaning brush roller 609 that works with the discharge pipe 402.

[0026] The grouting cylinder 4 has a control panel on its outer side. The control panel is connected to the control water valve 503, electric push rod 601, rotary motor 603 and drive motor 608 by wires, and the connection is electrical. The top of the cleaning water tank 5 is provided with an injection port. The spray head 502 is designed to correspond to the position of the cleaning brush roller 609. The electric push rod 601 is fixedly installed at the bottom of the movable push plate 1 by bolts and is located at the right end of the discharge pipe 402. The external structure size of the cleaning brush roller 609 is adapted to the internal structure size of the discharge pipe 402.

[0027] The working process of this utility model is as follows: When the municipal road and bridge construction compaction grouting equipment and structure designed in this scheme to prevent blockage inside the discharge pipe is in operation, the mud pump can extract the grout from the grouting cylinder 4, causing the grout inside the grouting cylinder to spray out from the discharge pipe 402. During the intermittent period when the grout output stops, the electric push rod 601 in the anti-blockage cleaning mechanism can be activated, causing the electric push rod 601 to drive the folding bracket 602 to move downwards. Then, the rotary motor 603 drives the drive gear 604 and the driven gear 606 to mesh, causing the short shaft 605 to start rotating. This moves the movable base plate 607, which was originally rotating on the outside, to the bottom of the discharge pipe 402. Then, the electric push rod 601 drives the folding bracket 602 to move upwards. The cleaning brush roller 609 is moved to penetrate into the discharge pipe 402. Driven by the drive motor 608, the cleaning brush roller 609 begins to rotate and cleans the inner wall of the discharge pipe 402. As the cleaning brush roller 609 rotates inside the discharge pipe 402, the part of the slurry adhering to the inner wall of the discharge pipe 402 is scraped off, effectively solving the problem that some slurry easily clumps at the discharge port of the grouting cylinder and causes blockage, affecting road construction operations. After cleaning, the cleaning brush roller 609 returns to its original position, and then the water valve 503 is activated to allow the clean water inside the cleaning water tank 5 to flow out through the cleaning water pipe 501 and spray onto the brush of the cleaning brush roller 609 through the spray head 502 to clean the cleaning brush roller 609.

[0028] The control panel, control water valve, electric actuator, rotary motor, drive motor, and mud pump used in this utility model are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the control panel, control water valve, electric actuator, rotary motor, drive motor, and mud pump will not be described in detail here.

[0029] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A municipal road and bridge construction compaction grouting device that can prevent blockage inside the discharge pipe, comprising a movable pusher plate (1), characterized in that: The right side of the bottom of the movable push plate (1) is symmetrically mounted with the walking wheels (2). The left side of the bottom of the movable push plate (1) is rotatably equipped with a pressure roller (3). The top of the movable push plate (1) is equipped with a grouting cylinder (4). The top of the grouting cylinder (4) is equipped with a feed pipe (401). The bottom of the grouting cylinder (4) extends below the movable push plate (1) and is equipped with a discharge pipe (402). The right side of the grouting cylinder (4) is equipped with a cleaning water tank (5). The right side of the cleaning water tank (5) is connected to a cleaning water pipe (501). The end of the cleaning water pipe (501) away from the cleaning water tank (5) is connected to a spray head (502). The middle section of the cleaning water pipe (501) is equipped with a control water valve (503). The bottom of the movable push plate (1) is equipped with an anti-clogging cleaning mechanism (6) that works in conjunction with the discharge pipe (402).

2. The municipal road and bridge construction compaction grouting equipment according to claim 1, which can prevent blockage inside the discharge pipe, is characterized in that: The anti-clogging cleaning mechanism (6) includes an electric push rod (601) installed at the bottom of the movable push plate (1) with its output end facing downward. The output end of the electric push rod (601) is fixed with a folding bracket (602). A rotary motor (603) is installed on the inner side of the folding bracket (602). The output end of the rotary motor (603) is connected to a drive gear (604). A short shaft (605) is rotatably connected to the bottom of the folding bracket (602). The top end of the short shaft (605) passes through the folding bracket (602) and is fixed with a driven gear (606) that meshes with the drive gear (604). A movable base plate (607) is installed at the bottom of the short shaft (605). A drive motor (608) is installed at the center of the bottom of the movable base plate (607). The output end of the drive motor (608) passes through the top of the movable base plate (607) and is connected to a cleaning brush roller (609) that works with the discharge pipe (402).

3. A municipal road and bridge construction compaction grouting device for preventing blockage inside the discharge pipe, as described in claim 2, is characterized in that: The outside of the grouting cylinder (4) is provided with a control panel, which is connected to the control water valve (503), electric push rod (601), rotary motor (603) and drive motor (608) by wires, and the connection is electrical.

4. A municipal road and bridge construction compaction grouting device for preventing blockage inside the discharge pipe, as described in claim 3, is characterized in that: Mud pumps are installed in the middle sections of the feed pipe (401) and the discharge pipe (402), and the mud pumps are connected to the control panel by wires, and the connection is electrical.

5. A municipal road and bridge construction compaction grouting device that can prevent blockage inside the discharge pipe, as described in claim 2, is characterized in that: The top of the cleaning water tank (5) is provided with an injection port, and the spray head (502) is designed to correspond to the position of the cleaning brush roller (609).

6. A municipal road and bridge construction compaction grouting device for preventing blockage inside the discharge pipe, as described in claim 2, is characterized in that: The electric push rod (601) is fixedly installed at the bottom of the movable push plate (1) by bolts and is located at the right end of the discharge pipe (402).

7. A municipal road and bridge construction compaction grouting device for preventing blockage inside the discharge pipe according to claim 2, characterized in that: The external size of the cleaning brush roller (609) is adapted to the internal size of the discharge pipe (402).