Facing layer mounting system

Abstract

The application relates to the technical field of building decoration installation, and discloses a facing layer installation system which comprises a pre-embedded part and a clamping structure. The pre-embedded part is suitable for being pre-embedded on a wallboard, and an installation surface is arranged on the outer side of the pre-embedded part. The clamping structure is suitable for being fixed on the installation surface, and the clamping structure is used for installing a facing layer. The pre-embedded part is pre-embedded when a wall body is cast, and the facing layer is clamped by the clamping structure. The facing layer plate material does not have requirements on thickness and quality, and is suitable for connection between a large-volume high-performance concrete plate and a light concrete wall body.

Description

Technical Field

[0001] This invention relates to the field of building decoration installation technology, and more specifically to a surface layer installation system. Background Technology

[0002] Existing methods for connecting walls and finishes include dry hanging, wet hanging, adhesive bonding, and pneumatic nailing, each with its own application scenarios and advantages and disadvantages.

[0003] Dry-hanging is a method that uses metal hangers to directly suspend grooved decorative stone and veneer panels from the wall or onto a steel frame. However, dry-hanging requires specific thickness and quality of the veneer panels and is not suitable for connecting large-volume high-performance concrete slabs to lightweight concrete walls. Summary of the Invention

[0004] In view of this, the present invention provides a finishing layer installation system to solve the problem of existing dry-hanging methods, which involve directly suspending grooved decorative stone and veneer panels from the wall or hanging them loosely on a steel frame using metal hangers. However, the dry-hanging method has requirements on the thickness and quality of the finishing layer panels and is not suitable for connecting large-volume high-performance concrete panels to lightweight concrete walls.

[0005] In a first aspect, the present invention provides a finishing layer installation system, comprising:

[0006] An embedded part, the embedded part being adapted to be embedded in a wall panel, the outer side of the embedded part being provided with an installation surface;

[0007] A clamping structure adapted to be fixed on the mounting surface, the clamping structure being used to install a decorative surface layer.

[0008] Beneficial effects: Pre-embedded parts are installed during wall pouring, and the finishing layer is clamped by a clamping structure. There are no requirements for the thickness and quality of the finishing layer board. It is suitable for the connection between large-volume high-performance concrete boards and lightweight concrete walls.

[0009] In one alternative implementation, the clamping structure includes:

[0010] The first clamping part is fixed to the side of the embedded part away from the wall panel;

[0011] A second clamping part is adapted to be installed at the end of the first clamping part away from the embedded part;

[0012] The first clamping part and the second clamping part form a clamping space for installing the decorative layer.

[0013] In one alternative embodiment, the first clamping part includes a clamping plate and a connecting plate, the clamping plate being fixed to the embedded part, and the connecting plate being installed on one side of the clamping plate.

[0014] In one alternative embodiment, the clamping plate is arranged perpendicular to the connecting plate.

[0015] In one alternative embodiment, the second clamping part is plate-shaped, fixed to one end of the connecting plate away from the embedded part, and parallel to the clamping plate.

[0016] In one alternative embodiment, the clamping structure further includes:

[0017] A screw, one end of which is fixed to the clamping plate and the other end of which extends away from the embedded part; the screw is used to install the finishing layer and the second clamping part.

[0018] A nut, which is adapted to be installed at the end of the screw away from the first clamping part.

[0019] Beneficial effects: The friction between the finishing layer and the first and second clamping parts, as well as the bolts, prevent the finishing layer from slipping. The finishing layer and the wall panel are connected through the clamping structure, resulting in low stress at the connection and making the wall panel less prone to damage. Both the first and second clamping parts use 8mm thick steel plates as clamps to hold the finishing layer, providing a high-strength structure that improves clamping stability. Furthermore, the first and second clamping parts also act as gaskets, increasing the stress-bearing area of ​​the finishing layer and preventing damage.

[0020] In one alternative embodiment, a plurality of screws are provided, and the plurality of screws are arranged in a rectangular array.

[0021] In one alternative embodiment, the screw is welded to the clamping plate.

[0022] In one alternative implementation, the embedded part includes:

[0023] Embedded reinforcing bars, which are adapted to be embedded in the wall panel;

[0024] An embedded plate is installed on the outside of the embedded reinforcement bar, with the side of the embedded plate away from the embedded reinforcement bar serving as the mounting surface.

[0025] Beneficial effects: The gap between the finishing layer and the wall panel is only the thickness of the clamping plate. When the finishing layer is impacted, it can be supported by the embedded parts and the wall panel, which improves its impact resistance; and it also saves a lot of space.

[0026] In one optional embodiment, the embedded ribs and the embedded plate are made of alloy steel;

[0027] The embedded rib is welded to the embedded plate. Attached Figure Description

[0028] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0029] Figure 1 This is an isometric view of the finish layer installation system according to an embodiment of the present invention;

[0030] Figure 2 This is a top view of the finish layer installation system according to an embodiment of the present invention;

[0031] Figure 3 This is a front view of the finish layer installation system according to an embodiment of the present invention;

[0032] Explanation of reference numerals in the attached figures:

[0033] 1. Embedded parts; 11. Embedded reinforcement bars; 12. Embedded plates;

[0034] 2. Clamping structure; 21. First clamping part; 211. Clamping plate; 212. Connecting plate; 22. Second clamping part; 23. Screw; 24. Nut;

[0035] 3. Finishing layer. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] The existing connection methods between the wall and the finishing layer 3 include dry hanging, wet hanging, adhesive bonding, and pneumatic nail installation, each with different application scenarios and advantages and disadvantages.

[0038] Dry hanging is a method that uses metal hangers to directly suspend grooved decorative stone and veneer panels from the wall or onto a steel frame. However, dry hanging has requirements on the thickness and quality of the veneer layer 3, and is not suitable for connecting large-volume high-performance concrete slabs to lightweight concrete walls.

[0039] To solve the above technical problems, the following will be combined with... Figures 1 to 3 The following describes embodiments of the present invention.

[0040] According to an embodiment of the present invention, in one aspect, a finishing layer installation system is provided, including an embedded part 1 and a clamping structure 2.

[0041] like Figures 1 to 3 As shown, the embedded component 1 includes embedded ribs 11 and embedded plates 12. Each embedded plate 12 corresponds to at least four embedded ribs 11. The embedded ribs 11 are welded to the embedded plate 12 in a rectangular array, and the axis of each embedded rib 11 is perpendicular to the embedded plate 12. In this embodiment, a total of four embedded ribs 11 are provided, and the four embedded ribs 11 are welded in a rectangular array to the four corner positions near the embedded plate 12. The four embedded ribs 11 have the same length. The embedded ribs 11 and the embedded plate 12 are connected by welding. The embedded ribs 11 and the embedded plate 12 are made of alloy steel to enhance the overall strength of the finishing layer installation system.

[0042] When pouring the wall panel, the embedded bar 11 is embedded in the wall panel. The embedded plate 12 is adapted to face the outside of the wall panel. The embedded part 1 is connected to the lightweight concrete wall panel through the embedded bar 11. The outer surface of the embedded plate 12 away from the embedded bar 11 is the installation surface.

[0043] like Figure 1 and Figure 2 As shown, the clamping structure 2 is generally U-shaped, and includes a first clamping part 21, a second clamping part 22, a screw 23, and a nut 24. Figure 2 From a top-down view, the first clamping part 21 is L-shaped and includes a clamping plate 211 and a connecting plate 212. The clamping plate 211 is welded to the mounting surface, and the connecting plate 212 is formed on the right side of the clamping plate 211. The clamping plate 211 is perpendicular to the connecting plate 212. The second clamping part 22 is plate-shaped, and its right side is fixed to the end of the connecting plate 212 away from the embedded part 1. The clamping plate 211 and the second clamping part 22 are located on the same side of the connecting plate 212, and the second clamping part 22 is parallel to the clamping plate 211. This structure forms a U-shaped clamping structure 2, with a clamping space enclosing the first clamping part 21 and the second clamping part 22. This clamping space is used to install the decorative surface layer 3.

[0044] To ensure the structural strength of the first clamping part 21, the connecting plate 212 and the clamping plate 211 are integrally formed.

[0045] like Figures 1 to 3 As shown, at least four screws 23 are provided, and the at least four screws 23 are welded in a rectangular array to the side of the clamping plate 211 away from the embedded part 1. In this embodiment, it is preferable to provide four screws 23, which are welded in a rectangular array to the four corner positions near the clamping plate 211. The axes of the four screws 23 are perpendicular to the surface of the clamping plate 211. The screws 23 and the connecting plate 212 are connected by welding. One screw 23 corresponds to one nut 24, and the nut 24 is adapted to be installed at the end of the screw 23 away from the first clamping part 21.

[0046] The above structure makes the gap between the finishing layer 3 and the wall panel only the thickness of the clamping plate 211. When the finishing layer 3 is impacted, it can be supported by the embedded part 1 and the wall panel, which improves the impact resistance; and it saves a lot of space.

[0047] Furthermore, the friction between the finishing layer 3 and the first clamping part 21 and the second clamping part 22, as well as the bolts, can prevent the finishing layer 3 from sliding, thus improving installation stability. The finishing layer 3 and the wall panel are connected by the clamping structure, resulting in low stress at the connection and making the wall panel less prone to damage.

[0048] The working principle of the above-mentioned finish layer installation system is as follows:

[0049] Before pouring the lightweight concrete wall panel, four embedded bars 11 are welded to the four corners of the embedded plate 12 to form embedded parts 1. The embedded bars 11 in the embedded parts 1 are then installed inward in the pouring frame of the wall panel. The lightweight concrete wall panel is then poured to fix the embedded parts 1 to the wall panel, and the embedded parts 1 and the wall panel are connected by the embedded bars 11. The first clamping part 21 is welded to the mounting surface of the outer surface of the embedded plate 12. Four screws 23 are welded to the four corners of the first clamping part 21. Holes are drilled on the finishing layer 3 and the second clamping part 22 corresponding to the screws 23. The screws 23 pass through the holes on the finishing layer 3 to install the finishing layer 3 on the first clamping part 21. Then, the holes on the second clamping part 22 are aligned with the screws 23 and moved toward the direction closer to the embedded part 1 to install the second clamping part 22 on the screws 23. Nuts 24 are screwed one by one onto the end of the corresponding screw 23 away from the first clamping part 21. The second clamping part 22 and the finishing layer 3 are fixed to the first clamping part 21 and the wall panel by tightening the nuts 24. The right side of the second clamping part 22 and the connecting plate 212 are welded together, and the installation is completed.

[0050] When installing the decorative surface layer 3, the surface layer installation system needs to be installed on both sides of the surface layer 3 through the above steps, with the openings of the two clamping structures 2 facing each other to fix the two sides of the surface layer 3 respectively.

[0051] With the above structure and installation method, embedded parts 1 are pre-embedded during the wall pouring, and the finishing layer 3 is clamped by the clamping structure 2. There are no requirements for the thickness and quality of the finishing layer 3 board, which is suitable for the connection between large-volume high-performance concrete boards and lightweight concrete walls.

[0052] Both the first clamping part 21 and the second clamping part 22 use 8mm thick steel plates as clamps to hold the decorative layer 3. They jointly hold the decorative layer 3, which has a high-strength structure and improves the stability of clamping. In addition, the first clamping part 21 and the second clamping part 22 also act as gaskets to expand the force-bearing area of ​​the decorative layer 3 and prevent the decorative layer 3 from being damaged.

[0053] It should be noted that for the surface layer 3 with irregular surface shape, corresponding clips can be designed and cast separately to increase the contact area of ​​the surface layer 3 and achieve the effect of clamping the surface layer 3.

[0054] During the above installation, both the embedded part 1 and the clamping structure 2 can be manufactured and assembled in the factory. During construction, it is only necessary to install the clamping pieces, drill holes in the decorative layer 3, and tighten the nuts 24. The process is simple and the construction is fast.

[0055] Although embodiments of the invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. A finishing layer installation system, characterized in that, include: An embedded part (1) is adapted to be embedded in a wall panel, and the outer side of the embedded part (1) is provided with an installation surface; A clamping structure (2) is adapted to be fixed on the mounting surface and is used to install a decorative surface layer (3).

2. The finishing layer installation system according to claim 1, characterized in that, The clamping structure (2) includes: The first clamping part (21) is fixed to the side of the embedded part (1) away from the wall panel; The second clamping part (22) is adapted to be installed at the end of the first clamping part (21) away from the embedded part (1); The first clamping part (21) and the second clamping part (22) form a clamping space for installing the decorative layer (3).

3. The finishing layer installation system according to claim 2, characterized in that, The first clamping part (21) includes a clamping plate (211) and a connecting plate (212). The clamping plate (211) is fixed on the embedded part (1), and the connecting plate (212) is installed on one side of the clamping plate (211).

4. The finishing layer installation system according to claim 3, characterized in that, The clamping plate (211) is arranged perpendicularly to the connecting plate (212).

5. The finishing layer installation system according to claim 3, characterized in that, The second clamping part (22) is plate-shaped and is fixed to one end of the connecting plate (212) away from the embedded part (1), and the second clamping part (22) is parallel to the clamping plate (211).

6. The finishing layer installation system according to claim 3, characterized in that, The clamping structure (2) also includes: A screw (23), one end of which is fixed to the clamping plate (211) and the other end extends away from the embedded part (1); the screw (23) is used to install the finishing layer (3) and the second clamping part (22); Nut (24), which is adapted to be mounted on the end of the screw (23) away from the first clamping part (21).

7. The finishing layer installation system according to claim 6, characterized in that, The screws (23) are provided in a plurality of units, and the plurality of screws (23) are arranged in a rectangular array.

8. The finishing layer installation system according to claim 6, characterized in that, The screw (23) is welded to the clamping plate (211).

9. The finishing layer installation system according to claim 1, characterized in that, The embedded part (1) includes: Embedded reinforcing bars (11), wherein the embedded reinforcing bars (11) are adapted to be embedded in the wall panel; An embedded plate (12) is installed on the outside of the embedded bar (11), and the side of the embedded plate (12) away from the embedded bar (11) is the mounting surface.

10. The finishing layer installation system according to claim 9, characterized in that, The embedded rib (11) and the embedded plate (12) are made of alloy steel; The embedded rib (11) is welded to the embedded plate (12).

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