Wear-resistant diamond floor
Patent Information
- Application Number
- CN202522429719.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0004]金刚砂地坪在大面积铺设时,区域间成型效果存在差异,易导致成型的地坪在使用过程中出现区域磨损,需要频繁对磨损位置进行维护,存在使用维护上的不便
[0016]本实用新型的上述技术方案具有如下有益的技术效果:通过框架和隔板的配合,将地坪铺设区域分隔为若干个独立的标准腔体,每个腔体的规格相同,保证金刚砂地坪在各腔体内成型效果相同,解决大面积施工存在的区域成型质量参差的问题,网层机构和地坪层的配合形成了一个从下到上、由内到外的刚性整体,层间结合稳定,通过网层锚固为高强度的层间结构,增强了地坪的抗冲击、抗剪切和抗疲劳荷载的能力。
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Figure CN224834277U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flooring, specifically to a wear-resistant emery flooring. Background Technology
[0002] Wear-resistant flooring materials, also known as corundum flooring, are hardening materials applied during the initial setting stage of concrete. They consist of graded aggregates, special cement, admixtures, and wear-resistant components. The material is bonded to concrete through a layered spreading process to form an integral structure with a compressive strength of 80-100 MPa. They are divided into two categories: metallic and non-metallic. Metallic aggregate wear-resistant flooring uses mineral alloy aggregates and is suitable for high-strength locations such as docks and airports.
[0003] The existing technology has the following problems:
[0004] When emery aggregate flooring is laid over a large area, the forming effect varies between areas, which can easily lead to wear and tear on the formed flooring during use. This requires frequent maintenance of the worn areas, resulting in inconvenience in use and maintenance. Utility Model Content
[0005] (I) Purpose of the utility model
[0006] To address the technical problems existing in the background art, this utility model proposes a wear-resistant emery floor, which features a uniform cavity molding effect and improved wear resistance.
[0007] (II) Technical Solution
[0008] To solve the above-mentioned technical problems, this utility model provides a wear-resistant emery floor, including a frame, wherein the inner cavity of the frame is divided into several cavities by longitudinally and transversely arranged partitions;
[0009] The mesh layer mechanism includes a lower mesh layer disposed in the lower part of the inner cavity of the frame, a plurality of protruding vertical rods disposed on the lower mesh layer, an upper mesh layer disposed above the vertical rods, and a rod sleeve formed at the lower part of the upper mesh layer to cooperate with the vertical rods;
[0010] The ground layer includes a concrete layer poured on the outer layer of the lower mesh layer, an aggregate layer poured on the outer layer of the vertical rod on the upper layer of the concrete layer, and a corundum layer poured on the outer layer of the upper mesh layer on the upper layer of the aggregate layer.
[0011] Preferably, the lower mesh layer includes horizontal bars and vertical bars, and the vertical bars are formed at the intersection of the horizontal bars and vertical bars.
[0012] Preferably, the inner cavity of the sleeve is provided with a slot that matches the vertical rod, and the mesh layer is inserted into the upper part of the vertical rod through the sleeve.
[0013] Preferably, the pouring area of the concrete layer covers the outer layer of the lower mesh layer and the lower part of the vertical rod.
[0014] Preferably, the aggregate layer is cast over the middle of the vertical rod.
[0015] Preferably, the cast layer of the diamond abrasive layer covers the junction of the vertical rod, the mesh layer, and the rod sleeve.
[0016] The above-mentioned technical solution of this utility model has the following beneficial technical effects: through the cooperation of the frame and partition, the floor paving area is divided into several independent standard cavities, each cavity having the same specifications, ensuring that the emery floor has the same forming effect in each cavity, solving the problem of inconsistent forming quality in large-area construction. The cooperation between the mesh structure and the floor layer forms a rigid whole from bottom to top and from inside to outside, with stable interlayer bonding. Through the mesh anchoring, a high-strength interlayer structure is formed, enhancing the floor's resistance to impact, shear, and fatigue loads. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 3 This is a schematic diagram of the separation structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the mesh layer structure of this utility model.
[0021] Figure label:
[0022] 1. Frame; 2. Partition; 31. Lower mesh layer; 32. Vertical rod; 33. Upper mesh layer; 34. Rod sleeve; 41. Concrete layer; 42. Aggregate layer; 43. Emery layer. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0024] like Figure 1-4 As shown, the wear-resistant emery flooring proposed in this utility model includes a frame 1, and the inner cavity of the frame 1 is divided into several cavities by longitudinally and transversely arranged partitions 2.
[0025] The mesh layer mechanism includes a lower mesh layer 31 disposed in the lower part of the inner cavity of the frame 1, a plurality of protruding vertical rods 32 disposed on the lower mesh layer 31, a mesh layer 33 disposed above the vertical rods 32, and a rod sleeve 34 that cooperates with the vertical rods 32 is formed at the lower part of the mesh layer 33.
[0026] The floor layer includes a concrete layer 41 poured on the outer layer of the lower mesh layer 31, an aggregate layer 42 poured on the outer layer of the vertical rod 32 on the upper layer of the concrete layer 41, and a corundum layer 43 poured on the outer layer of the aggregate layer 42 on the upper layer of the aggregate layer 42.
[0027] It should be noted that the lower mesh layer 31 includes horizontal bars and vertical bars. The horizontal bars and vertical bars are combined to form a planar mesh structure. Vertical bars 32 are formed at the intersection of the horizontal bars and vertical bars. The addition of vertical bars 32 in the vertical direction increases the anchoring points in the vertical direction when the concrete layer is poured, thereby improving the strength of the concrete layer.
[0028] In this embodiment, the floor paving area is divided into several independent standard cavities by the cooperation of frame 1 and partition 2. Each cavity has the same specifications, which ensures that the emery flooring has the same forming effect in each cavity, and solves the problem of inconsistent forming quality in large-area construction.
[0029] The lower mesh layer 31 serves as the skeleton structure for the bottom concrete pouring. The pouring area of the concrete layer 41 covers the outer layer of the lower mesh layer 31 and the lower part of the vertical rod 32. The concrete is anchored through the cooperation of the lower mesh layer 31 and the vertical rod 32. The middle and upper parts of the vertical rod 32 are exposed to the outside, reserving space for the laying of the aggregate layer 42 and the corundum layer 43.
[0030] The aggregate layer 42 is poured to cover the middle of the vertical bar 32. The aggregate is laid after the concrete layer 41 is formed. Since the height of the vertical bar 32 is fixed, the thickness of the aggregate is controlled by referring to the height of the vertical bar 32 to ensure that the thickness of the aggregate in each cavity is the same, thereby ensuring the balance of the load-bearing and compressive strength of the floor.
[0031] Before laying the diamond abrasive layer 43, the mesh layer 33 is pre-connected to the upper part of the exposed vertical rod 32 to form an upper mesh structure to assist in the pouring of diamond abrasive slurry. The pouring layer of diamond abrasive layer 43 covers the junction of vertical rod 32, mesh layer 33 and rod sleeve 34. The mesh layer 33 serves as a reference, and the diamond abrasive layer 43 is poured on its outside. A smooth floor surface is obtained by mechanical grinding.
[0032] The diamond abrasive layer 43 places the hardest and most wear-resistant material on the floor surface, directly bearing wear and impact, maximizing the service life of the floor.
[0033] Understandably, since each cavity is constructed independently and all are at the same elevation as the top mesh layer 33, this ensures that the final finished surface of the entire large-area floor has a high degree of flatness, solving the problem of differences in forming effect between areas. The mesh structure and the floor layer work together to form a rigid whole from bottom to top and from inside to outside, with stable interlayer bonding. The mesh layer anchors the high-strength interlayer structure, enhancing the floor's resistance to impact, shear, and fatigue loads.
[0034] To facilitate the installation of the net layer 33, the inner cavity of the sleeve 34 is provided with a slot that matches the vertical rod 32, and the net layer 33 is inserted into the upper part of the vertical rod 32 through the sleeve 34.
[0035] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A wear-resistant emery floor, characterized in that, Includes a frame (1), the inner cavity of which is divided into several cavities by longitudinally and transversely arranged partitions (2); The mesh layer mechanism includes a lower mesh layer (31) disposed in the lower part of the inner cavity of the frame (1), a plurality of protruding vertical rods (32) are provided on the lower mesh layer (31), an upper mesh layer (33) is provided above the vertical rods (32), and a rod sleeve (34) that cooperates with the vertical rods (32) is formed at the lower part of the upper mesh layer (33). The floor layer includes a concrete layer (41) poured on the outer layer of the lower mesh layer (31), an aggregate layer (42) poured on the outer layer of the vertical rod (32) is provided on the upper layer of the concrete layer (41), and a corundum layer (43) poured on the outer layer of the aggregate layer (42) is provided on the upper layer of the aggregate layer (42).
2. The wear-resistant emery flooring according to claim 1, characterized in that, The lower mesh layer (31) includes horizontal bars and vertical bars, and the vertical bars (32) are formed at the intersection of the horizontal bars and vertical bars.
3. The wear-resistant emery flooring according to claim 1, characterized in that, The inner cavity of the sleeve (34) is provided with a slot that is compatible with the vertical rod (32), and the net layer (33) is inserted into the upper part of the vertical rod (32) through the sleeve (34).
4. The wear-resistant emery flooring according to claim 1, characterized in that, The pouring area of the concrete layer (41) covers the outer layer of the lower mesh layer (31) and the lower part of the vertical rod (32).
5. The wear-resistant emery flooring according to claim 1, characterized in that, The casting layer of the aggregate layer (42) covers the middle of the vertical rod (32).
6. The wear-resistant emery flooring according to claim 1, characterized in that, The casting layer of the diamond layer (43) covers the junction of the vertical rod (32), the net layer (33), and the rod sleeve (34).