A factory building outer wall insulation board upper and lower steel plate deviation rectifying device
Patent Information
- Application Number
- CN202522264726.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]在工业厂房外墙保温板的安装过程中,上下钢板的安装精度对保温板的稳定性至关重要,传统的安装方法主要依赖人工进行校验,以确保上钢板与下钢板的平行度,然而,人工校验容易因操作人员的经验差异导致校验偏差,目前,缺乏一种能够在上下钢板安装过程中进行纠偏的结构,以保证上下钢板的平行
[0016]1.使用时,将两个竖条块分别固定在厂房外墙的上部以及下部,然后将两块钢板体分别安装在两个竖条块相邻一端的三角套块上,由于三角套块铰接在竖条块上,拨动钢板体,可将钢板体调整至横向水平位置,对钢板体调整时,三角套块在竖条块上转动,并且三角套块上的指向件跟随转动,指向刻度盘上的相应刻度位置,当指向件指向刻度盘的水平居中位置,钢板体即处于水平状态,从而确保两块钢板体平行布置,对钢板体起到纠偏的作用,然后将钢板体与外墙固定,随后可将保温板安装在两块钢板体之间,这种结构能够有效避免因人工校验经验差异导致的安装偏差,提高上下钢板体的安装精度,进而增强保温板安装后的稳定性,减少保温板因钢板不平行而出现的松动、脱落等风险;
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Figure CN224834438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation board installation technology, and in particular to a device for correcting the alignment of upper and lower steel plates of an exterior wall insulation board for a factory. Background Technology
[0002] In the construction of industrial plants, external wall insulation panels can effectively reduce the exchange of heat between the inside and outside of the plant, reducing energy consumption for heating in winter and cooling in summer. In addition, insulation panels also have certain fireproof, waterproof, and sound insulation properties, which can improve the safety and comfort of the plant. During the installation of insulation panels, steel plates are usually installed on the top and bottom of the external wall of the plant, and then the insulation panels are installed between the two steel plates to prevent the insulation panels from shifting or falling off due to external factors during use.
[0003] During the installation of exterior wall insulation panels in industrial plants, the installation accuracy of the upper and lower steel plates is crucial to the stability of the insulation panels. Traditional installation methods mainly rely on manual verification to ensure the parallelism of the upper and lower steel plates. However, manual verification is prone to deviations due to differences in the experience of operators. Currently, there is a lack of a structure that can correct deviations during the installation of the upper and lower steel plates to ensure their parallelism.
[0004] To address the aforementioned issues, this application proposes a device for correcting the alignment of upper and lower steel plates on the exterior wall insulation panels of a factory building. Utility Model Content
[0005] Based on the technical problems existing in the background art, this utility model proposes a device for correcting the upper and lower steel plates of the exterior wall insulation board of a factory building.
[0006] This utility model proposes a device for correcting the alignment of upper and lower steel plates on an exterior wall insulation board for a factory, which includes an alignment module and a steel plate body.
[0007] The two correction modules are arranged symmetrically, one above the other.
[0008] The correction module includes vertical blocks, and two adjacent ends of the two vertical blocks are hinged with triangular sleeve blocks. Two steel plates are detachably installed at the adjacent ends of the two triangular sleeve blocks. A scale is installed on the vertical block via a bracket, located outside the triangular sleeve block. A pointing component that rotates through the scale is installed on the outside of the triangular sleeve block.
[0009] Two limiting modules are symmetrically installed on the vertical strip, and the two limiting modules are used to limit the two ends of the steel plate.
[0010] Preferably, the pointing component includes a shaft and a pointer. A shaft that rotates through the center of the dial is mounted on the outer side of the triangular sleeve, and a pointer pointing to the edge of the dial is mounted on the end of the shaft away from the triangular sleeve.
[0011] Preferably, the limiting module includes horizontal bars and rod-type limiting components. Two horizontal bars are symmetrically installed on the vertical bars, and rod-type limiting components are installed on both horizontal bars. The position of the rod-type limiting components on the horizontal bars is adjustable, and the two rod-type limiting components are used to limit the two ends of the steel plate.
[0012] Preferably, the rod-type limiting component includes a movable block and a scale rod. The horizontal block has a hollow opening that extends through one end of the horizontal block away from the vertical block. The movable block is slidably sleeved on the horizontal block. A first bolt that presses against the outside of the horizontal block is threadedly connected to the side of the movable block. A bushing is installed on the movable block. The scale rod slides through the bushing and the movable block. A second bolt that abuts against the scale rod is threadedly connected to the bushing.
[0013] Preferably, a through-hole is provided in the middle of the two steel plates, and a locking block is installed at one adjacent end of each of the two triangular sleeve blocks. The two locking blocks are respectively inserted into the two slots. A threaded hole is provided on the side of the locking block, and a third bolt is threadedly connected to the side of the steel plate, and the third bolt is threadedly engaged with the threaded hole on the side of the locking block.
[0014] Preferably, each of the two card blocks has a loading port at one of its adjacent ends, and a laser alignment device is installed in each of the two loading ports.
[0015] The above-mentioned technical solution of this utility model has the following beneficial technical effects:
[0016] 1. In use, fix the two vertical blocks to the upper and lower parts of the factory's exterior wall, respectively. Then, install the two steel plates on the triangular sleeves at the adjacent ends of the two vertical blocks. Since the triangular sleeves are hinged to the vertical blocks, the steel plates can be adjusted to a horizontal position by moving them. When adjusting the steel plates, the triangular sleeves rotate on the vertical blocks, and the pointing piece on the triangular sleeves rotates accordingly, pointing to the corresponding scale position on the dial. When the pointing piece points to the horizontal center position of the dial, the steel plate is in a horizontal state, thus ensuring that the two steel plates are arranged in parallel and playing a role in correcting the steel plates. Then fix the steel plates to the exterior wall, and then install the insulation board between the two steel plates. This structure can effectively avoid installation deviations caused by differences in manual verification experience, improve the installation accuracy of the upper and lower steel plates, and thus enhance the stability of the insulation board after installation, reducing the risk of loosening and falling off the insulation board due to non-parallel steel plates.
[0017] 2. When adjusting the installation position of the steel plate, the rod-type limiting piece can slide on the crossbar. The two rod-type limiting pieces can limit the two ends of the steel plate respectively, effectively preventing the steel plate from shifting due to external forces and other factors, and ensuring that the steel plate can be accurately and firmly installed in the predetermined position.
[0018] 3. After the insulation board is installed, if the position of the steel plate body shifts, the triangular sleeve block connected to it will rotate on the vertical block, and the scale of the pointer pointing to the upper edge of the dial will shift. During routine inspections, staff only need to observe the position of the pointer on the dial to quickly and intuitively find the angle of the steel plate body shift and take corresponding maintenance or adjustment measures in a timely manner. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a device for correcting the alignment of upper and lower steel plates on an exterior wall insulation panel of a factory building, as proposed in this utility model.
[0020] Figure 2 This is a schematic diagram showing the disassembled structure of the correction module and the steel plate of this utility model;
[0021] Figure 3 This is a schematic diagram of the cooperation structure between the correction module and the limiting module of this utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the correction module of this utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the limiting module of this utility model;
[0024] Figure 6 This is a schematic diagram of the bottom structure of the card block of this utility model.
[0025] Reference numerals: 1. Correction module; 11. Vertical bar block; 111. Bracket; 12. Triangular sleeve block; 13. Dial; 14. Pointer; 141. Shaft; 142. Pointer; 15. Locking block; 16. Laser aligner; 2. Limiting module; 21. Horizontal bar block; 22. Rod-type limiting component; 221. Moving block; 222. First bolt; 223. Bushing; 224. Dial rod; 225. Second bolt; 3. Steel plate; 31. Insert; 32. Third bolt. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0027] like Figure 1-6 As shown, the present invention proposes a device for correcting the upper and lower steel plates of an exterior wall insulation board for a factory, comprising a correction module 1 and a steel plate body 3.
[0028] The two correction modules 1 are arranged symmetrically, one above the other.
[0029] The correction module 1 includes vertical strip blocks 11, and two adjacent ends of the two vertical strip blocks 11 are hinged with triangular sleeve blocks 12. Two steel plates 3 are detachably installed on the adjacent ends of the two triangular sleeve blocks 12. A scale 13 located outside the triangular sleeve block 12 is installed on the vertical strip block 11 through a bracket 111. A pointing piece 14 that rotates through the scale 13 is installed on the outside of the triangular sleeve block 12.
[0030] Two limiting modules 2 are symmetrically installed on the vertical block 11. The two limiting modules 2 are used to limit the two ends of the steel plate 3.
[0031] First, two alignment modules 1 are symmetrically installed at appropriate positions on the exterior wall of the factory. Then, two steel plates 3 are detachably installed onto adjacent ends of the triangular sleeve blocks 12 in the two alignment modules 1. Since the triangular sleeve blocks 12 are hinged to the vertical strip blocks 11, the workers can move the steel plates 3 to rotate the triangular sleeve blocks 12 around the hinge point. During the rotation of the triangular sleeve blocks 12, the pointing component 14 on its outer side will rotate accordingly, pointing to different scales on the dial 13 on the vertical strip blocks 11, which is installed through the bracket 111. At the same time, the two limiting modules 2 on the vertical strip blocks 11 will limit and constrain the two ends of the steel plates 3. The above improves the stability and accuracy of the installation of the steel plates 3, avoids installation deviations caused by differences in manual verification experience, and lays a good foundation for the subsequent installation of the insulation board.
[0032] In a specific embodiment, the pointing component 14 includes a shaft 141 and a pointer 142. A shaft 141 is mounted on the outer side of the triangular sleeve 12, rotating through the center of the dial 13. A pointer 142 pointing to the edge of the dial 13 is mounted on the end of the shaft 141 away from the triangular sleeve 12. When the triangular sleeve 12 rotates around the hinge point, it will drive the shaft 141 to rotate synchronously. The shaft 141 will then drive the pointer 142 to rotate at the edge of the dial 13. The scale of the dial 13 pointed to by the pointer 142 will change accordingly. This structure makes the rotation of the pointer 142 more stable and accurate, and can more clearly and accurately reflect the rotation angle changes of the triangular sleeve 12 and the steel plate 3. This makes it easier for workers to read and judge the installation angle of the steel plate 3, further improving the accuracy of the angle adjustment of the steel plate 3, ensuring that the upper and lower steel plates 3 are installed in parallel, and reducing installation errors.
[0033] In a specific embodiment, the limiting module 2 includes a horizontal bar block 21 and a rod-type limiting component 22. Two horizontal bars 21 are symmetrically installed on the vertical bar block 11. A rod-type limiting component 22 is installed on each of the two horizontal bars 21. The position of the rod-type limiting component 22 on the horizontal bar block 21 is adjustable. The two rod-type limiting components 22 are used to limit the two ends of the steel plate body 3 respectively.
[0034] When adjusting the position of the steel plate 3, the operator can adjust the position of the rod-type limiting member 22 on the horizontal block 21 according to the actual size and installation requirements of the steel plate 3, so that the two rod-type limiting members 22 contact the two ends of the steel plate 3 respectively, and limit the two ends of the steel plate 3. The adjustable position design of the rod-type limiting member 22 allows it to adapt to the limiting requirements of steel plates 3 of different sizes, enhancing the versatility of the device. By limiting the two ends of the steel plate 3, it can effectively prevent the steel plate 3 from shifting due to external forces during installation, adjustment and subsequent use, ensuring that the steel plate 3 is always in the predetermined installation position, improving the overall stability of the insulation board after installation, and reducing the risk of the insulation board loosening or falling off due to steel plate shift.
[0035] In a specific embodiment, the rod-type limiting member 22 includes a movable block 221 and a scale rod 224. The horizontal block 21 has a hollow opening that extends through one end of the horizontal block 21 away from the vertical block 11. The movable block 221 is slidably sleeved on the horizontal block 21. The side of the movable block 221 is threadedly connected to a first bolt 222 that presses against the outside of the horizontal block 21. A bushing 223 is installed on the movable block 221. The scale rod 224 slides through the bushing 223 and the movable block 221. A second bolt 225 that abuts against the scale rod 224 is threadedly connected to the bushing 223.
[0036] In use, the operator loosens the first bolt 222, which allows the movable block 221 to slide on the crossbar 21. After adjusting it to the appropriate position, the operator tightens the first bolt 222. The moving block 221 is fixed by the pressing force of the first bolt 222 on the outside of the crossbar 21. Then, the operator loosens the second bolt 225, which allows the position of the scale rod 224 to be adjusted up and down until it contacts both ends of the steel plate 3. The operator then tightens the second bolt 225, which fixes the scale rod 224 by the pressing force of the second bolt 225. This achieves the limitation of both ends of the steel plate 3. The setting of the scale rod 224 allows the operator to intuitively understand the relevant dimensional information of the limitation position, which is convenient for precise adjustment.
[0037] In a specific embodiment, a through-hole 31 is provided in the middle of the two steel plates 3, and a locking block 15 is installed at one adjacent end of each of the two triangular sleeve blocks 12. The two locking blocks 15 are respectively inserted into the two slots 31. A threaded hole is provided on the side of the locking block 15, and a third bolt 32 is threadedly connected to the side of the steel plate 3, and the third bolt 32 is threadedly engaged with the threaded hole on the side of the locking block 15. When installing the steel plate 3, the opening on the steel plate 3 is placed on the locking block 15 to initially position the steel plate 3. Then, the third bolt 32 is screwed into the side of the steel plate 3 so that the third bolt 32 is threadedly engaged with the threaded hole on the side of the locking block 15. The steel plate 3 and the locking block 15 are firmly connected by the tightening force of the third bolt 32, thereby realizing the detachable installation of the steel plate 3 and the triangular sleeve block 12.
[0038] In a specific embodiment, each of the two card blocks 15 has a loading port at one of its adjacent ends, and a laser alignment device 16 is installed in each of the two loading ports.
[0039] When installing the two alignment modules 1, the two laser alignment devices 16 are activated, emitting laser beams. By adjusting the positions of the two alignment modules 1, the laser beams emitted by the two laser alignment devices 16 are aligned with each other to determine whether the installation position of the two alignment modules 1 is accurate. This ensures that the two alignment modules 1 are symmetrical and accurately positioned. The use of the laser alignment devices 16 provides a reference for the installation alignment of the two alignment modules 1. Compared with the traditional manual alignment method, it improves the alignment accuracy and installation efficiency, avoids the problem of non-parallel installation of the steel plate 3 due to the installation position deviation of the alignment modules 1, and further ensures the installation accuracy of the entire device, providing a strong guarantee for the parallel installation of the upper and lower steel plate 3.
[0040] The specific working principle of this device is as follows:
[0041] First, the staff fixed the two vertical blocks 11 to the upper and lower parts of the factory building exterior wall respectively. During the installation process, the laser alignment device 16 in the loading port of the two clips 15 was activated. By adjusting the position of the vertical blocks 11, the laser beams emitted by the two laser alignment devices 16 were aligned with each other, ensuring that the two correction modules 1 were symmetrical and accurately positioned.
[0042] Next, align the insertion slots 31 in the middle of the two steel plates 3 with the locking blocks 15 at the adjacent ends of the two triangular sleeve blocks 12, and insert the locking blocks 15 into the insertion slots 31 to complete the initial positioning of the steel plates 3. Then, screw the third bolt 32 into the side of the steel plates 3 so that the third bolt 32 engages with the threaded hole on the side of the locking block 15 to firmly connect the steel plates 3 and the triangular sleeve blocks 12.
[0043] Since the triangular sleeve 12 is hinged to the vertical strip 11, the operator can move the steel plate 3 to drive the triangular sleeve 12 to rotate around the hinge point. When the triangular sleeve 12 rotates, the shaft 141 installed on its outer side will rotate synchronously. The pointer 142 at the end of the shaft 141 away from the triangular sleeve 12 will rotate on the vertical strip 11 through the edge of the scale 13 installed on the bracket 111. The operator observes the direction of the pointer 142 on the scale 13. When the pointer 142 points to the horizontal center position of the scale 13, the operator stops moving the steel plate 3. At this time, the steel plate 3 is in a horizontal state, ensuring that the upper and lower steel plates 3 are parallel.
[0044] Subsequently, the steel plate 3 is fixed in place. The first bolt 222 on the side of the moving block 221 on the crossbar 21 is loosened, and the moving block 221 is pushed to slide on the crossbar 21 so that the moving block 221 moves to the appropriate position. The first bolt 222 is tightened to fix the moving block 221. Then, the second bolt 225 on the bushing 223 is loosened, and the position of the scale rod 224 is adjusted up and down so that the scale rod 224 contacts both ends of the steel plate 3. The second bolt 225 is then tightened to fix the scale rod 224, thereby limiting the two ends of the steel plate 3 and preventing the steel plate 3 from shifting. Then, the insulation board is installed between the two steel plates 3.
[0045] After the insulation board is installed, if the steel plate 3 shifts position due to external factors, the triangular sleeve 12 connected to it will rotate on the vertical block 11, causing the pointer 142 to change its direction on the dial 13. During routine inspections, staff can quickly and intuitively identify the angle of the steel plate 3 shift by observing the position of the pointer 142 on the dial 13, and take corresponding repair or adjustment measures in a timely manner to ensure the stability of the insulation board.
[0046] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model.
Claims
1. A device for correcting the alignment of upper and lower steel plates on an exterior wall insulation panel of a factory building, characterized in that, Includes a correction module (1) and a steel plate (3); The two correction modules (1) are arranged symmetrically, one above the other; The correction module (1) includes vertical strips (11), and two vertical strips (11) are hinged to adjacent ends with triangular sleeves (12). Two steel plates (3) are detachably installed at adjacent ends of the two triangular sleeves (12). A scale (13) located outside the triangular sleeves (12) is installed on the vertical strips (11) through a bracket (111). A pointing component (14) that rotates through the scale (13) is installed on the outside of the triangular sleeves (12). Two limiting modules (2) are symmetrically installed on the vertical block (11). The two limiting modules (2) are used to limit the two ends of the steel plate (3).
2. The device for correcting the alignment of upper and lower steel plates of an exterior wall insulation panel for a factory building according to claim 1, characterized in that, The pointing component (14) includes a shaft (141) and a pointer (142). The shaft (141) is mounted on the outside of the triangular sleeve (12) and rotates through the center of the dial (13). The end of the shaft (141) away from the triangular sleeve (12) is mounted with a pointer (142) pointing to the edge of the dial (13).
3. The device for correcting the alignment of upper and lower steel plates of an exterior wall insulation panel as described in claim 1, characterized in that, The limiting module (2) includes a horizontal bar block (21) and a rod-type limiting component (22). Two horizontal bars (21) are symmetrically installed on the vertical bar block (11). A rod-type limiting component (22) is installed on each of the two horizontal bars (21). The position of the rod-type limiting component (22) on the horizontal bar block (21) is adjustable. The two rod-type limiting components (22) are used to limit the two ends of the steel plate body (3).
4. The device for correcting the alignment of upper and lower steel plates of an exterior wall insulation panel for a factory building according to claim 3, characterized in that, The rod-type limiting component (22) includes a movable block (221) and a scale rod (224). The horizontal block (21) has a hollow opening, and the hollow opening passes through one end of the horizontal block (21) away from the vertical block (11). The movable block (221) is slidably sleeved on the horizontal block (21). The side of the movable block (221) is threaded with a first bolt (222) that presses against the outside of the horizontal block (21). A bushing (223) is installed on the movable block (221). The scale rod (224) slides through the bushing (223) and the movable block (221). A second bolt (225) that abuts against the scale rod (224) is threaded on the bushing (223).
5. The device for correcting the alignment of upper and lower steel plates of an exterior wall insulation panel for a factory building according to claim 1, characterized in that, The two steel plates (3) have through slots (31) in the middle. Each of the two triangular sleeves (12) has a locking block (15) installed at one end. The two locking blocks (15) are inserted into the two slots (31) respectively. The locking blocks (15) have threaded holes on their sides. The steel plates (3) are threaded with a third bolt (32), and the third bolt (32) is threaded into the threaded hole on the side of the locking block (15).
6. The device for correcting the alignment of upper and lower steel plates of an exterior wall insulation panel for a factory building according to claim 5, characterized in that, Each of the two card blocks (15) has a loading port at one of its adjacent ends, and a laser alignment device (16) is installed in each of the two loading ports.