A double liquid grouting pump with precisely regulated flow

CN224835263UActive Publication Date: 2026-10-09RIPELL (YICHANG) TECH GRP CO LTD
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Patent Information

Application Number
CN202522041849.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-10-09
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0005]为了弥补现有技术的不足,多数设备仅能通过单一泵体进行粗略流量控制,流量调节精度不足会导致浆液混合比例偏差,难以满足高精度灌浆作业的需求的问题,本实用新型提出一种精确调节流量的双液灌浆泵

Benefits of technology

[0014]1.本实用新型通过设置主泵和微量调节泵,形成双泵协同工作的结构,主泵可实现大流量浆液输送,微量调节泵能够对流量进行精细调节,两者配合能够提高了流量调节的精度,满足不同工程对浆液流量的严格要求,解决了多数设备仅能通过单一泵体进行粗略流量控制,流量调节精度不足会导致浆液混合比例偏差,难以满足高精度灌浆作业的需求的问题。

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Abstract

The utility model relates to grouting equipment technical field, and specifically is a kind of double liquid grouting pump of accurate flow regulation, including grouting pump main body, grouting pump main body is provided with bottom plate, the bottom plate is fixedly connected with main box, the main box is fixedly connected with slurry tank in, the slurry tank is fixedly connected with first connecting pipe on, the main box is fixedly connected with main pump in, the main box is fixedly connected with second connecting pipe on, the main box is fixedly connected with trace regulating pump in;The utility model is by being provided with main pump and trace regulating pump, forms the structure of double pump collaborative work, main pump can realize large flow slurry delivery, trace regulating pump can carry out fine adjustment to flow, the precision of flow regulation of both cooperation can be improved, solve the problem that most equipment can only be carried out by single pump body coarse flow control, and flow regulation precision deficiency can lead to slurry mixing proportion deviation, difficult to meet the demand of high-precision grouting operation.
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Description

Technical Field

[0001] This utility model relates to the field of grouting equipment technology, specifically a dual-liquid grouting pump with precise flow rate adjustment. Background Technology

[0002] In engineering fields such as construction, water conservancy, and geology, grouting technology is widely used in scenarios such as foundation reinforcement, seepage prevention and plugging, and structural strengthening.

[0003] Currently, dual-liquid grouting is a commonly used grouting method. It involves mixing two different grouts in a certain proportion and injecting them into the target area. The chemical reaction or physical action between the grouts is used to achieve reinforcement, seepage prevention and other effects.

[0004] However, in use, most existing devices can only perform coarse flow control through a single pump body. Insufficient flow regulation accuracy will lead to deviation in the slurry mixing ratio, making it difficult to meet the needs of high-precision grouting operations. Therefore, a dual-liquid grouting pump with precise flow regulation is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, most equipment can only perform coarse flow control through a single pump body. Insufficient flow adjustment accuracy will lead to deviations in the slurry mixing ratio, making it difficult to meet the needs of high-precision grouting operations. This utility model proposes a dual-liquid grouting pump with precise flow adjustment.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a dual-liquid grouting pump with precise flow regulation, comprising a grouting pump body, a base plate provided on the grouting pump body, a main box fixedly connected to the base plate, a fixing plate fixedly connected to the main box, a connecting plate fixedly connected to the middle of the fixing plate, a conduit fixedly connected to the connecting plate, a slurry tank fixedly connected inside the main box, a first connecting pipe fixedly connected to the slurry tank, a main pump fixedly connected inside the main box, the first connecting pipe fixedly connected to the input end of the main pump, a second connecting pipe fixedly connected to the main box, a micro-adjustment pump fixedly connected inside the main box, and the second connecting pipe fixedly connected to the input end of the micro-adjustment pump.

[0007] Preferably, the main pump output end is fixedly connected to a first output pipe, and the first output pipe is fixedly connected to the connecting plate.

[0008] Preferably, the output end of the micro-adjustment pump is fixedly connected to a second output pipe, and the second output pipe is fixedly connected to the connecting plate.

[0009] Preferably, a grouting pump head is fixedly connected to the front end of the conduit, and a monitor is fixedly connected to the middle part of the conduit.

[0010] Preferably, a water tank is fixedly connected to the upper surface of the main tank, and a water outlet pipe is fixedly connected to the water tank. There are two water outlet pipes.

[0011] Preferably, a water pump is fixedly connected to the end of the water outlet pipe, and the water outlet pipe is fixedly connected to the input end of the water pump. Two water pumps are provided.

[0012] Preferably, the output end of the water pump is fixedly connected to a water delivery pipe, the water delivery pipe is fixedly connected to the rear end of the conduit, and a valve is fixedly connected to the conduit.

[0013] The advantages of this utility model are:

[0014] 1. This utility model forms a dual-pump collaborative structure by setting up a main pump and a micro-adjustment pump. The main pump can realize the large-flow slurry delivery, while the micro-adjustment pump can finely adjust the flow rate. The combination of the two can improve the accuracy of flow rate adjustment, meet the strict requirements of different projects for slurry flow rate, and solve the problem that most equipment can only perform coarse flow control through a single pump body. Insufficient flow rate adjustment accuracy will lead to deviation in slurry mixing ratio, making it difficult to meet the needs of high-precision grouting operations.

[0015] 2. This utility model uses a cleaning system composed of a water tank, water pump, and water pipe to flush the conduit and other components after the grouting operation, preventing grout residue from clogging the pipes and affecting the accuracy of subsequent grouting, thus improving the convenience of equipment maintenance and service life. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a second-view perspective perspective view of this utility model;

[0019] Figure 3 This is a partial sectional view of the present invention;

[0020] Figure 4 This is an enlarged view of a partial structure of this utility model.

[0021] In the diagram: 10. Grouting pump body; 11. Base plate; 12. Main box; 13. Fixing plate; 14. Conduit; 15. Grouting pump head; 21. Grout tank; 22. First connecting pipe; 23. Main pump; 24. First output pipe; 25. Connecting plate; 26. Second connecting pipe; 27. Micro-adjusting pump; 28. Second output pipe; 29. ​​Monitor; 31. Water tank; 32. Water outlet pipe; 33. Water pump; 34. Water delivery pipe; 35. Valve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0024] This application discloses a dual-liquid grouting pump with precisely adjustable flow rate. (Refer to...) Figures 1-4A dual-liquid grouting pump with precise flow rate adjustment includes a grouting pump body 10, a base plate 11 on the grouting pump body 10, a main tank 12 fixedly connected to the base plate 11, a fixing plate 13 fixedly connected to the main tank 12, a connecting plate 25 fixedly connected to the middle of the fixing plate 13, a conduit 14 fixedly connected to the connecting plate 25, a grout tank 21 fixedly connected inside the main tank 12, a first connecting pipe 22 fixedly connected to the grout tank 21, a main pump 23 fixedly connected inside the main tank 12, the first connecting pipe 22 fixedly connected to the input end of the main pump 23, a second connecting pipe 26 fixedly connected to the main tank 12, and a micro-adjustment pump 27 fixedly connected inside the main tank 12, the second connecting pipe 26 fixedly connected to the input end of the micro-adjustment pump 27. Through the configuration of the main pump 23 and the micro-adjustment pump 27, during grouting operations, the main pump 23 is started according to project requirements. The main pump 23 draws slurry from the slurry tank 21 through the first connecting pipe 22, and starts the micro-adjustment pump 27. The micro-adjustment pump 27 draws slurry through the second connecting pipe 26. The main pump 23 provides the basic flow rate, and the micro-adjustment pump 27 is responsible for fine compensation. The operator adjusts the main pump 23 and the micro-adjustment pump 27 according to the monitoring data to achieve precise control of the flow rate. The fixing plate 13 is fixed on the main box 12 and is used to install the connecting plate 25 and the conduit 14, providing a stable support point for the pipeline system and ensuring the firmness of the slurry delivery path. The conduit 14 is the main channel for slurry delivery, connecting the connecting plate 25 and the grouting pump head 15. It is the path for the slurry delivered by the main pump 23 and the micro-adjustment pump 27 to mix and flow to the target area. The connecting plate 25 is fixed in the middle of the fixing plate 13 and is the connection hub between the output pipe of the main pump 23 and the micro-adjustment pump 27 and the conduit 14, realizing the convergence or diversion of slurry from different sources and ensuring the connection of the slurry delivery path.

[0025] Reference Figure 4 The main pump 23 is fixedly connected to a first output pipe 24. The first output pipe 24 is fixedly connected to the connecting plate 25. Through the setting of the first output pipe 24, the first output pipe 24 connects the output end of the main pump 23 and the connecting plate 25, guiding the slurry delivered by the main pump 23 to the connecting plate 25, and then into the conduit 14.

[0026] Reference Figure 4 The output end of the micro-adjustment pump 27 is fixedly connected to a second output pipe 28, which is fixedly connected to the connecting plate 25. Through the setting of the second output pipe 28, the second output pipe 28 connects the output end of the micro-adjustment pump 27 to the connecting plate 25, guiding the precise flow rate slurry delivered by the micro-adjustment pump 27 to the connecting plate 25, and then into the conduit 14.

[0027] Reference Figure 1 and Figure 3The front end of the conduit 14 is fixedly connected to a grouting pump head 15, and the middle part of the conduit 14 is fixedly connected to a monitor 29. The above-mentioned structure is provided in two sets. With the setting of the grouting pump head 15 and the monitor 29, the grouting pump head 15 is installed at the front end of the conduit 14 and is the direct execution component for injecting grout into the target area. The monitor 29 is installed in the middle of the conduit 14 to monitor the flow rate, pressure, concentration and other parameters of the grout in the conduit 14 in real time, providing real-time data feedback to the operator, so as to facilitate timely adjustment of the pump body operation status and ensure grouting accuracy.

[0028] Reference Figure 1 A water tank 31 is fixedly connected to the upper surface of the main box 12, and a water outlet pipe 32 is fixedly connected to the water tank 31. There are two water outlet pipes 32. With the water tank 31 and the water outlet pipes 32, the water tank 31 is fixed to the upper surface of the main box 12 to store cleaning water and provide a water source for the equipment's pipeline cleaning system. The water outlet pipe 32 connects the water tank 31 to the input end of the water pump 33 and guides the cleaning water in the water tank 31 to the water pump 33. Two sets are set up to correspond to the two grouting pipelines respectively.

[0029] Reference Figure 2 A water pump 33 is fixedly connected to the end of the water outlet pipe 32. The water outlet pipe 32 is fixedly connected to the input end of the water pump 33. There are two water pumps 33. Through the setting of the water pumps 33, the water pumps 33 provide power for the cleaning system. The water pumps 33 draw clean water from the water tank 31 through the water outlet pipe 32, pressurize it and deliver it to the water supply pipe 34 to drive the clean water to flush the pipe.

[0030] Reference Figure 2 The output end of the water pump 33 is fixedly connected to a water delivery pipe 34, which is fixedly connected to the rear end of the conduit 14. A valve 35 is fixedly connected to the conduit 14. The valve 35 is installed on the conduit 14 to control the opening and closing of the conduit 14, preventing water from entering the connecting plate 25. It can be opened and paused during grouting operations, or partially closed during cleaning, to achieve operation control.

[0031] Working principle: During grouting operations, the main pump 23 is started according to project requirements. The main pump 23 draws grout from the grout tank 21 through the first connecting pipe 22, and enters the conduit 14 through the first output pipe 24 and connecting plate 25. The grout is then injected into the target area through the grouting pump head 15. After the large-flow delivery is completed, the micro-adjustment pump 27 is started. The micro-adjustment pump 27 draws grout through the second connecting pipe 26, and enters the conduit 14 through the second output pipe 28 and connecting plate 25. The grout is then injected into the target area through the grouting pump head 15. The monitor 29 monitors the grout parameters in real time. Operators adjust the main pump 23 and the micro-adjustment pump 27 based on the monitoring data to achieve precise flow control. After the operation is completed, valve 35 is closed and water pump 33 is started. Water pump 33 sends water from water tank 31 through outlet pipe 32 and water delivery pipe 34 into conduit 14 to flush conduit 14, grouting pump head 15, etc., to avoid grout residue. Fixing plate 13 is fixed on main box 12 and used to install connecting plate 25 and conduit 14, providing a stable support point for the pipeline system and ensuring the firmness of the grout delivery path. Conduit 14 is the main channel for grout delivery, connecting connecting plate 25 and grouting pump head 15. It is the path for the grout delivered by main pump 23 and micro-regulating pump 27 to mix and flow to the target area. Connecting plate 25 is fixed in the middle of fixing plate 13 and is the connection hub between the output pipe of main pump 23 and micro-regulating pump 27 and conduit 14, realizing the convergence or diversion of grout from different sources and ensuring the connection of the grout delivery path. Grouting pump head 15 is installed at the front end of conduit 14 and is the direct injection point for grout into the target area. The monitor 29 is installed in the middle of the conduit 14 to monitor the flow rate, pressure, concentration and other parameters of the grout in the conduit 14 in real time, providing real-time data feedback to the operator to facilitate timely adjustment of the pump's operating status and ensure grouting accuracy. The water tank 31 is fixed on the upper surface of the main tank 12 to store cleaning water and provide a water source for the equipment's pipeline cleaning system. The outlet pipe 32 connects the water tank 31 to the input end of the water pump 33, guiding the cleaning water in the water tank 31 to the water pump 33. Two sets are set up to correspond to the two grouting pipelines respectively. The water pump 33 provides power to the cleaning system, drawing cleaning water from the water tank 31 through the outlet pipe 32, pressurizing it and delivering it to the water supply pipe 34 to drive the cleaning water to flush the pipeline. The valve 35 is installed on the conduit 14 to control the opening and closing of the conduit 14, preventing water from entering the connecting plate 25. It can be opened and paused during grouting operations, or partially closed during cleaning, to achieve operation control.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A dual-liquid grouting pump with precise flow rate adjustment, comprising a grouting pump body (10), characterized in that: The grouting pump body (10) is provided with a base plate (11), a main box (12) is fixedly connected to the base plate (11), a fixing plate (13) is fixedly connected to the main box (12), a connecting plate (25) is fixedly connected to the middle of the fixing plate (13), a conduit (14) is fixedly connected to the connecting plate (25), a slurry tank (21) is fixedly connected inside the main box (12), a first connecting pipe (22) is fixedly connected to the slurry tank (21), a main pump (23) is fixedly connected inside the main box (12), the first connecting pipe (22) is fixedly connected to the input end of the main pump (23), a second connecting pipe (26) is fixedly connected to the main box (12), a micro-adjustment pump (27) is fixedly connected inside the main box (12), and the second connecting pipe (26) is fixedly connected to the input end of the micro-adjustment pump (27).

2. The dual-liquid grouting pump with precise flow rate adjustment according to claim 1, characterized in that: The main pump (23) is fixedly connected to a first output pipe (24), which is fixedly connected to the connecting plate (25).

3. The dual-liquid grouting pump with precise flow rate adjustment according to claim 1, characterized in that: The output end of the micro-adjustment pump (27) is fixedly connected to a second output pipe (28), which is fixedly connected to the connecting plate (25).

4. A dual-liquid grouting pump with precisely adjustable flow rate according to claim 1, characterized in that: The front end of the conduit (14) is fixedly connected to a grouting pump head (15), and the middle part of the conduit (14) is fixedly connected to a monitor (29).

5. A dual-liquid grouting pump with precisely adjustable flow rate according to claim 1, characterized in that: A water tank (31) is fixedly connected to the upper surface of the main tank (12), and a water outlet pipe (32) is fixedly connected to the water tank (31). There are two water outlet pipes (32).

6. A dual-liquid grouting pump with precisely adjustable flow rate according to claim 5, characterized in that: A water pump (33) is fixedly connected to the end of the water outlet pipe (32), and the water outlet pipe (32) is fixedly connected to the input end of the water pump (33). There are two water pumps (33).

7. A dual-liquid grouting pump with precisely adjustable flow rate according to claim 6, characterized in that: The output end of the water pump (33) is fixedly connected to a water delivery pipe (34), the water delivery pipe (34) is fixedly connected to the rear end of the conduit (14), and a valve (35) is fixedly connected to the conduit (14).