Locking beam automatic throwing and withdrawing device under extremely cold working condition

Abstract

The utility model relates to the field of locking beam automatic putting and withdrawing, and concretely is locking beam automatic putting and withdrawing device under extremely cold working condition, including base, one side of base is fixedly connected with slide rail, the surface sliding connection of slide rail has locking beam main part, be provided with transmission between base and locking beam main part, one side of transmission is provided with oil supply mechanism, the utility model discloses temperature sensor can perceive the temperature of outside environment, when outside environment temperature is lower than setting, through PLC etc. Control system transmission and handle the electric signal that temperature sensor sent, first, the resistance that electric heating wire is matched is used to realize heating, and the heat is heated to the hydraulic oil from the bottom of oil storage tank through the heat conduction plate of copper metal material, and the control system can start first motor, and first motor can drive stirring shaft to drive the agitator to carry out flowability stirring to the inner chamber of oil storage tank, guarantee the flowability of hydraulic oil.

Description

Technical Field

[0001] This utility model relates to the field of automatic locking beam deployment and retraction, specifically an automatic locking beam deployment and retraction device under extremely cold working conditions. Background Technology

[0002] "Locking beam" is a common term in the engineering field, especially in buildings, bridges, or large structures. Its core function is to achieve stable connection and fixation of the beam through a specific mechanism to prevent displacement or deformation. The automatic locking beam deployment and deployment device is an advanced device that combines mechanical control, sensor technology, automated drive, and intelligent algorithms. It is mainly used to realize the automatic deployment (locking) and deployment (unlocking) of locking beams. By reducing manual intervention, improving operational accuracy and response speed, this device significantly improves the safety and efficiency of engineering structures (such as bridges, buildings, and large equipment) during the construction and operation phases.

[0003] Hydraulic transmission is a transmission method that uses liquid pressure to transmit power and motion. Since hydraulic cylinders can easily generate thrust of several tons to hundreds of tons, most automatic locking beam deployment and retraction devices use hydraulic transmission for adjustment. However, most traditional hydraulic automatic locking beam deployment and retraction devices have limited functionality and lack the effect of heating and heat preservation of hydraulic oil. In extremely cold conditions, the viscosity of hydraulic oil increases exponentially with decreasing temperature (e.g., the viscosity of mineral oil may exceed 10,000 cSt at -20℃). When the ambient temperature is close to or below the pour point of hydraulic oil (e.g., -30℃), the oil will exhibit waxy precipitation or semi-solidity. In mild cases, the waxy components in the oil will precipitate at low temperatures, clogging filters or small pipelines. In severe cases, the pump will have difficulty drawing oil, resulting in cavitation, which will lead to pump wear, increased noise, or even burnout. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, most traditional hydraulic locking beam automatic deployment and retraction devices have limited functions and lack the ability to heat and maintain the hydraulic oil. In extremely cold conditions, the viscosity of hydraulic oil increases exponentially as the temperature decreases. When the ambient temperature is close to or below the pour point of the hydraulic oil, the oil will exhibit problems such as waxy precipitation or semi-solid state. This utility model proposes an automatic locking beam deployment and retraction device for extremely cold conditions.

[0005] The technical solution adopted by this utility model to solve its technical problem is: an automatic locking beam deployment and retraction device under extremely cold working conditions, including a foundation, a slide rail fixedly connected to one side of the foundation, a locking beam body slidably connected to the surface of the slide rail, a transmission component provided between the foundation and the locking beam body, and an oil supply mechanism provided on one side of the transmission component.

[0006] The oil supply mechanism includes an oil storage tank. A level gauge and a temperature sensor are fixedly installed on one side of the oil storage tank. A sealing cover is fixedly connected to the top of the oil storage tank. An insulation shell is fixedly connected to the bottom of the oil storage tank. One side of the insulation shell is fixedly connected to one side of the foundation. An electric heating wire is fixedly connected to the inner wall of the insulation shell. The electric heating wire is electrically connected to the temperature sensor. A heat-conducting plate is fixedly connected to the bottom of the oil storage tank. One side of the heat-conducting plate is in contact with the surface of the electric heating wire. A stirring shaft is rotatably connected to the inner cavity of the oil storage tank. An agitator is fixedly connected to the surface of the stirring shaft. The agitator is located in the inner cavity of the oil storage tank.

[0007] Preferably, a first motor is fixedly installed on one side of the sealing cover. The first motor is electrically connected to the temperature sensor. A drive wheel is fixedly connected to the output end of the first motor. A driven wheel is fixedly connected to one end of the stirring shaft. A drive belt is drivingly connected to the surface of the drive wheel and the surface of the driven wheel.

[0008] Preferably, the transmission component includes a mounting base, one side of which is fixedly connected to one side of the foundation. A hydraulic sleeve is fixedly connected to the inner cavity of the mounting base, and a hydraulic push rod is slidably connected to the inner cavity of the hydraulic sleeve. One end of the hydraulic push rod is fixedly connected to a connector, one side of which is fixedly connected to one side of the locking beam body. An oil inlet pipe and an oil outlet pipe are fixedly connected to the surface of the hydraulic sleeve.

[0009] Preferably, a second motor is fixedly installed on one side of the sealing cover, an oil pump is fixedly connected to the output end of the second motor, an oil supply pipe is fixedly connected to the output end of the oil pump, the other end of the oil supply pipe is fixedly connected to one end of the oil inlet pipe, one end of the oil outlet pipe is fixedly connected to the oil return pipe, and the surface of the oil return pipe is fixedly connected to the inner cavity of the sealing cover.

[0010] Preferably, a cold-proof cover is fixedly connected to one side of the sealing cover, and both the second motor and the first motor are located inside the cold-proof cover.

[0011] Preferably, a heating ring is fixedly connected to one end of the hydraulic sleeve, and the heating ring is sleeved on the surface of the hydraulic push rod.

[0012] The advantages of this utility model are:

[0013] In this invention, the temperature sensor can detect the temperature of the external environment. When the ambient temperature is lower than the set value, the electrical signal emitted by the temperature sensor is transmitted and processed by the control system such as PLC. First, the resistor matched with the electric heating wire is activated to achieve heating. The heat is transferred from the bottom of the oil tank to the hydraulic oil through the heat-conducting plate made of copper metal. At the same time, the control system can activate the first motor, which can drive the drive wheel to rotate. The rotation of the drive wheel can drive the transmission belt to rotate, and the rotation of the transmission belt can drive the driven wheel to rotate. The rotation of the driven wheel can drive the stirring shaft to rotate, and the stirring shaft can drive the agitator to stir the fluidity of the inner cavity of the oil tank, ensuring the fluidity of the hydraulic oil. This solves the problems of most traditional hydraulic locking beam automatic deployment and retraction devices having a single function and lacking the effect of heating and heat preservation of hydraulic oil. In extremely cold conditions, the viscosity of hydraulic oil increases exponentially with the decrease of temperature. When the ambient temperature is close to or lower than the pour point of hydraulic oil, the oil will exhibit waxy precipitation or semi-solidity. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional schematic diagram of the overall device of this utility model;

[0016] Figure 2 This is a three-dimensional schematic diagram of the transmission component structure of this utility model;

[0017] Figure 3 This is a schematic diagram showing the connection between the transmission component and the oil supply mechanism of this utility model;

[0018] Figure 4 This is a three-dimensional schematic diagram of the internal structure of the oil storage tank of this utility model.

[0019] In the diagram: 1. Foundation; 2. Slide rail; 3. Locking beam body; 4. Transmission component; 401. Mounting base; 402. Hydraulic sleeve; 403. Hydraulic push rod; 404. Connecting component; 405. Oil inlet pipe; 406. Oil outlet pipe; 5. Oil supply mechanism; 501. Oil storage tank; 502. Liquid level gauge; 503. Temperature sensor; 504. Sealing cover; 505. Insulation shell; 506. Electric heating wire; 507. Heat conduction plate; 508. Stirring shaft; 509. Stirrer; 510. First motor; 511. Drive wheel; 512. Driven wheel; 513. Transmission belt; 6. Second motor; 7. Oil pump; 8. Oil supply pipe; 9. Oil return pipe; 10. Cold protection cover; 11. Heating ring. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0021] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0022] This application discloses an automatic deployment and retraction device for locking beams under extremely cold working conditions. (Refer to...) Figures 1 to 4 An automatic locking beam deployment and retraction device for extremely cold conditions includes a foundation 1. A slide rail 2 is fixedly connected to one side of the foundation 1. A locking beam body 3 is slidably connected to the surface of the slide rail 2. A transmission component 4 is provided between the foundation 1 and the locking beam body 3. An oil supply mechanism 5 is provided on one side of the transmission component 4. The oil supply mechanism 5 includes an oil storage tank 501. A level gauge 502 and a temperature sensor 503 are fixedly installed on one side of the oil storage tank 501. A sealing cover 504 is fixedly connected to the top of the oil storage tank 501. An insulation shell 505 is fixedly connected to the bottom of the oil storage tank 501. One side of the insulation shell 505 is fixedly connected to one side of the foundation 1. An electric heating wire 506 is fixedly connected to the inner wall of the insulation shell 505. The electric heating wire 506 and the temperature sensor 503 are connected to the insulation shell 501. The oil tank 501 is electrically connected to the bottom of the oil tank 501. A heat-conducting plate 507 is fixedly connected to the bottom of the oil tank 501. One side of the heat-conducting plate 507 is in contact with the surface of the electric heating wire 506. A stirring shaft 508 is rotatably connected to the inner cavity of the oil tank 501. A stirrer 509 is fixedly connected to the surface of the stirring shaft 508. The stirrer 509 is located in the inner cavity of the oil tank 501. A first motor 510 is fixedly installed on one side of the sealing cover 504. The first motor 510 is electrically connected to the temperature sensor 503. A drive wheel 511 is fixedly connected to the output end of the first motor 510. A driven wheel 512 is fixedly connected to one end of the stirring shaft 508. A transmission belt 513 is drivingly connected to the surface of the drive wheel 511 and the surface of the driven wheel 512.

[0023] In an extremely cold working condition, the automatic locking beam deployment and retraction device uses a foundation 1 as the main support. The transmission component 4 is a hydraulic transmission mechanism; the main body 3 of the locking beam slides along the slide rail 2 for adjustment. The oil supply mechanism 5 can be considered the driving source for the transmission component 4. An oil tank 501 and a sealing cap 504 work together to store hydraulic oil. The level gauge 502 indicates the amount of hydraulic oil in the oil tank 501. A temperature sensor 503 senses the ambient temperature. When the ambient temperature is lower than a set value, the electrical signal from the temperature sensor 503 is transmitted and processed by a control system such as a PLC, and the electric heating wire 506 is activated first. The matching resistor enables heating, and the heat is transferred from the bottom of the oil tank 501 to the hydraulic oil via a copper heat-conducting plate 507. At the same time, the control system can activate the first motor 510, which drives the drive wheel 511 to rotate. The rotation of the drive wheel 511 drives the transmission belt 513 to rotate, and the rotation of the transmission belt 513 drives the driven wheel 512 to rotate. The rotation of the driven wheel 512 drives the stirring shaft 508 to rotate, and the stirring shaft 508 drives the agitator 509 to perform fluid mixing in the inner cavity of the oil tank 501, ensuring the fluidity of the hydraulic oil.

[0024] Reference Figure 1 , Figure 2 and Figure 3 The transmission component 4 includes a mounting base 401, one side of which is fixedly connected to one side of the foundation 1. A hydraulic sleeve 402 is fixedly connected to the inner cavity of the mounting base 401. A hydraulic push rod 403 is slidably connected to the inner cavity of the hydraulic sleeve 402. A connector 404 is fixedly connected to one end of the hydraulic push rod 403. One side of the connector 404 is fixedly connected to one side of the locking beam body 3. An oil inlet pipe 405 and an oil outlet pipe 406 are fixedly connected to the surface of the hydraulic sleeve 402. A second motor 6 is fixedly installed on one side of the sealing cover 504. An oil pump 7 is fixedly connected to the output end of the second motor 6. An oil supply pipe 8 is fixedly connected to the output end of the oil pump 7. The other side of the oil supply pipe 8... One end of the oil outlet pipe 406 is fixedly connected to one end of the oil inlet pipe 405, and the other end of the oil outlet pipe 406 is fixedly connected to the return oil pipe 9. The surface of the return oil pipe 9 is fixedly connected to the inner cavity of the sealing cover 504. The second motor 6 can drive the oil pump 7 to draw oil. The hydraulic oil enters the oil supply pipe 8 through the oil pump 7. The oil supply pipe 8 then delivers the hydraulic oil through the oil inlet pipe 405 to the inner cavity of the hydraulic sleeve 402 to drive the hydraulic push rod 403 to push the locking beam body 3 for adjustment. The hydraulic sleeve 402 is fixedly connected to the foundation 1 through the mounting base 401, which plays the main supporting role. The hydraulic oil is then injected back into the oil storage tank 501 through the oil outlet pipe 406 and the return oil pipe 9.

[0025] Reference Figure 1A cold protection cover 10 is fixedly connected to one side of the sealing cover 504. The second motor 6 and the first motor 510 are both located in the inner cavity of the cold protection cover 10. The cold protection cover 10 and the sealing cover 504 are detachable. In extremely cold weather, the cold protection cover 10 can be used to protect the second motor 6 and the first motor 510.

[0026] Reference Figure 2 A heating ring 11 is fixedly connected to one end of the hydraulic sleeve 402. The heating ring 11 is sleeved on the surface of the hydraulic push rod 403. Through the heating ring 11, the inner ring of the heating ring 11 can be heated by electric heating. The heating ring 11 is set at the connection between the hydraulic sleeve 402 and the hydraulic push rod 403, which can minimize the freezing of the connection between the hydraulic sleeve 402 and the hydraulic push rod 403 under extremely cold conditions.

[0027] Working Principle: The foundation 1 provides the main support. The transmission component 4 is a hydraulically driven locking beam 3 that slides along the slide rail 2. The oil supply mechanism 5 can be considered the driving source of the transmission component 4. The oil tank 501 and the sealing cover 504 work together to store hydraulic oil. The level gauge 502 indicates the amount of hydraulic oil in the oil tank 501. The temperature sensor 503 senses the ambient temperature. When the ambient temperature is lower than the set value, the PLC and other control systems transmit and process the electrical signal emitted by the temperature sensor 503. First, the resistor matched with the electric heating wire 506 is activated to achieve heating. The heat is transferred from the bottom of the oil tank 501 through the copper metal heat-conducting plate 507 to heat the hydraulic oil. At the same time, the control system... The system can activate the first motor 510, which can drive the drive wheel 511 to rotate. The rotation of the drive wheel 511 can drive the transmission belt 513 to rotate. The rotation of the transmission belt 513 can drive the driven wheel 512 to rotate. The rotation of the driven wheel 512 can drive the stirring shaft 508 to rotate. The stirring shaft 508 drives the stirrer 509 to perform fluid stirring on the inner cavity of the oil storage tank 501 to ensure the fluidity of the hydraulic oil. The heating ring 11 can be heated by electric heating of the inner ring. The heating ring 11 is set at the connection between the hydraulic sleeve 402 and the hydraulic push rod 403 to avoid freezing at the connection between the hydraulic sleeve 402 and the hydraulic push rod 403 under extremely cold conditions.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. An automatic locking beam deployment and retraction device under extremely cold working conditions, comprising a foundation (1), characterized in that: A slide rail (2) is fixedly connected to one side of the foundation (1), and a locking beam body (3) is slidably connected to the surface of the slide rail (2). A transmission component (4) is provided between the foundation (1) and the locking beam body (3), and an oil supply mechanism (5) is provided on one side of the transmission component (4). The oil supply mechanism (5) includes an oil storage tank (501). A level gauge (502) and a temperature sensor (503) are fixedly installed on one side of the oil storage tank (501). A sealing cover (504) is fixedly connected to the top of the oil storage tank (501). An insulation shell (505) is fixedly connected to the bottom of the oil storage tank (501). One side of the insulation shell (505) is fixedly connected to one side of the foundation (1). An electric heating wire (506) is fixedly connected to the inner wall of the insulation shell (505). The electric heating wire (506) is electrically connected to the temperature sensor (503). A heat-conducting plate (507) is fixedly connected to the bottom of the oil storage tank (501). One side of the heat-conducting plate (507) is connected to the electric heating wire. (506) Surface fits together, the inner cavity of the oil storage tank (501) is rotatably connected to the stirring shaft (508), the surface of the stirring shaft (508) is fixedly connected to the stirrer (509), the stirrer (509) is set in the inner cavity of the oil storage tank (501), the side of the sealing cover (504) is fixedly installed with the first motor (510), the first motor (510) is electrically connected to the temperature sensor (503), the output end of the first motor (510) is fixedly connected to the driving wheel (511), one end of the stirring shaft (508) is fixedly connected to the driven wheel (512), the surface of the driving wheel (511) and the surface of the driven wheel (512) are connected by a transmission belt (513). The transmission component (4) includes a mounting base (401), one side of which is fixedly connected to one side of the foundation (1). A hydraulic sleeve (402) is fixedly connected to the inner cavity of the mounting base (401). A hydraulic push rod (403) is slidably connected to the inner cavity of the hydraulic sleeve (402). A heating ring (11) is fixedly connected to one end of the hydraulic sleeve (402). The heating ring (11) is sleeved on the surface of the hydraulic push rod (403). A connector (404) is fixedly connected to one end of the hydraulic push rod (403). One side of the connector (404) is fixedly connected to one side of the locking beam body (3). An oil inlet pipe (405) and an oil outlet pipe (406) are fixedly connected to the surface of the hydraulic sleeve (402). A second motor (6) is fixedly installed on one side of the sealing cover (504). An oil pump (7) is fixedly connected to the output end of the second motor (6). An oil supply pipe (8) is fixedly connected to the output end of the oil pump (7). The other end of the oil supply pipe (8) is fixedly connected to one end of the oil inlet pipe (405). One end of the oil outlet pipe (406) is fixedly connected to the return oil pipe (9). The surface of the return oil pipe (9) is fixedly connected to the inner cavity of the sealing cover (504). A cold protection cover (10) is fixedly connected to one side of the sealing cover (504), and the second motor (6) and the first motor (510) are both located in the inner cavity of the cold protection cover (10).

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