Self-adapting gasket and workpiece oblique mounting structure
Patent Information
- Application Number
- CN202522569061.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-03
AI Technical Summary
对于倾斜安装的零部件,还有用铆接方式来固定的,铆接方式需投入设备和铆接工装,工艺成本有较大的增加,紧固件数量较少的情况下,效率相对较低
[0012]所述安装板上设有台阶,所述台阶与工件的周侧抵靠以限位所述被安装的工件;所述安装凸柱上设有与键槽配合的键体,所述键体插入键槽内以径向限位。
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Figure CN224835779U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of installation parts technology, specifically relating to an adaptive washer and a workpiece oblique mounting structure. Background Technology
[0002] Currently, known fastening washers include flat washers and elastic washers. Flat washers prevent the screw head from directly contacting the mounted component, thus avoiding damage to its surface. Elastic washers, after tightening, are also compressed into a flat state. In addition to the functions of flat washers, elastic washers also prevent slippage. Both types of washers are used for components mounted on flat surfaces. For components mounted at an angle, bevel washers are also used, but they can only be used when the angle of the bevel matches the angle of the mounting surface. When the angle of the mounting surface changes, the bevel of the washer must also change accordingly; otherwise, it is not applicable and lacks versatility. For components mounted at an angle, riveting is also used for fixing. Riveting requires equipment and tooling, significantly increasing process costs, and is relatively inefficient when the number of fasteners is small. Therefore, obtaining an adaptive washer and a workpiece oblique mounting structure is crucial. Utility Model Content
[0003] To solve at least one of the above-mentioned technical problems, an adaptive washer and a workpiece oblique mounting structure are provided.
[0004] On the one hand, this utility model provides an adaptive washer, comprising: Washer body; At least one adaptive support structure is formed on the washer body, the adaptive support structure including at least one leg, the leg having a limiting portion for contacting the workpiece to be installed, the limiting portion having a rounded side for contacting the workpiece to be installed, so as to be able to adapt to the workpiece being installed being pressed and limited at different angles.
[0005] The arc surface extends along the thickness direction of the limiting part, so that the part on the arc surface that is used to abut against the workpiece being installed is linearly arranged along the thickness direction of the limiting part.
[0006] The limiting portion on the support leg forms an arc surface to achieve tight clamping and limiting of the installed workpiece at different angles.
[0007] Each set of adaptive support structures has two legs, which are symmetrically arranged on both sides of the washer body with the center of the washer body as the axis of symmetry.
[0008] The two legs of this utility model form a clamping structure. The arc surface of the limiting part is in linear contact with the workpiece to be installed. The clamping force is applied to the adaptive washer through the end face of the fastener, and then transmitted to the inclined surface of the workpiece to be installed through the legs, so as to clamp the workpiece and fasten the workpiece to the mounting plate.
[0009] A fastener through hole is formed through the main body of the washer. A limiting ring is provided at the top of the fastener through hole, and the inner hole of the limiting ring is coaxial with and connected to the fastener through hole. A keyway is formed on the inner wall of the fastener through hole, which can prevent the rotation of the self-adaptive washer and maintain the uniform force applied to the pressure points of the symmetrical support legs.
[0010] At least one groove is formed on the circumference of the surface of the washer body.
[0011] On the other hand, this utility model provides a workpiece oblique mounting structure, including a mounting plate, fasteners, a workpiece, and the aforementioned adaptive washer. The mounting plate is provided with at least one mounting protrusion, and the workpiece has a mounting hole for the mounting protrusion to pass through. The adaptive washer is sleeved on the mounting protrusion. The connecting part of the fastener passes through the fastener hole of the adaptive washer and is fixedly connected to the mounting protrusion. The head of the fastener is pressed against the top of the adaptive washer sleeve to fix the adaptive washer to the mounting protrusion. The slope of the mounting inclined surface on the mounting plate is 0-45 degrees.
[0012] The mounting plate is provided with a step, which abuts against the periphery of the workpiece to limit the workpiece being mounted; the mounting protrusion is provided with a key body that mates with the keyway, and the key body is inserted into the keyway for radial limitation.
[0013] Compared with the prior art, the advantages of this utility model are as follows: This utility model has a simple structure and overcomes the limitations of existing flat washers and fixed-angle inclined washers in securing components with changed tilt angles. Therefore, the adaptive washer of this utility model can secure not only components mounted on a flat surface but also components with changed tilt angles. The adaptive washer provided by this utility model can secure components with various mounting tilt angles.
[0014] This invention's adaptive washer, under the locking force of the fastener, can securely fasten tilted workpieces, with a wide applicable tilt angle range of 0-45°. It features a simple structure, strong versatility, and excellent fastening effect, meeting the requirements of 11 random vibration tests in the national standard (GB10485). Attached Figure Description
[0015] Figure 1 This utility model provides a three-dimensional adaptive washer. Figure 1 ; Figure 2This utility model provides a three-dimensional adaptive washer. Figure 2 ; Figure 3 This is a perspective view of the workpiece oblique mounting structure of this utility model; Figure 4 This is a three-dimensional cross-sectional view of the workpiece oblique mounting structure of this utility model; Figure label: 1 Washer body; 2 Support foot; 3 Limiting part; 4 Workpiece; 5 Fastener through hole; 6 Limiting ring; 7 Keyway; 8 Groove; 9 Protrusion; 10 Mounting plate; 11 Mounting protrusion; 12 Mounting hole; 13 Fastener; 14 Thread; 15 Step; 16 Key body; 17 Insertion protrusion; 18 Insertion through hole; 19 Arc surface. Detailed Implementation
[0016] To enable those skilled in the art to better understand this utility model and to more clearly define the scope of protection claimed by this utility model, the present utility model is described in detail below with reference to certain specific embodiments. It should be noted that the following are only some specific embodiments of the present utility model concept, and are only a part of the embodiments of this utility model. The specific and direct description of related structures is only for the convenience of understanding this utility model, and the specific features do not necessarily or directly limit the scope of implementation of this utility model.
[0017] Referring to the accompanying drawings, the present invention adopts the following technical solution: On one hand, the present invention provides an adaptive washer, comprising: The washer body 1 and at least one adaptive support structure formed on the washer body 1, the adaptive support structure including at least one leg 2, the leg 2 having a limiting part 3 for contacting the workpiece 4 to be installed, the limiting part 3 having a side surface 19 for contacting the workpiece 4 to be installed being provided with an arc surface to accommodate the workpiece 4 to be pressed and limited at different angles.
[0018] The arc surface 19 extends along the thickness direction of the limiting portion 3, so that the part on the arc surface 19 that is used to abut against the workpiece 4 being installed is linearly arranged along the thickness direction of the limiting portion 3.
[0019] The limiting portion on the support leg 2 forms an arc surface 19 to achieve tight clamping and limiting of the installed workpiece 4 at different angles.
[0020] Each set of adaptive support structure has two legs 2, and the two legs 2 are symmetrically arranged on both sides of the washer body 1 with the center of the washer body 1 as the axis of symmetry.
[0021] The two legs 2 of this utility model form a clamping structure. In this embodiment, an arc surface is used. The arc surface 19 of the limiting part 3 is in linear contact with the workpiece 4 to be installed. The clamping force is applied to the adaptive washer through the end face of the fastener 13, and then transmitted to the inclined surface of the workpiece 4 to be installed through the legs 2, so as to achieve clamping of the workpiece 4 and fasten the workpiece 4 to the mounting plate 10.
[0022] A fastener through hole 5 is provided through the washer body 1. A limiting ring 6 is provided at the top of the fastener through hole 5, and the inner hole of the limiting ring 6 is coaxial with and connected to the fastener through hole 5. A keyway 7 is provided on the inner wall of the fastener through hole 5, which can prevent the rotation of the self-adaptive washer and maintain the uniform force applied to the pressure points of the symmetrical support legs 2.
[0023] At least one groove 8 is formed on the circumference of the surface of the washer body 1. In this embodiment, two arc-shaped grooves 8 are provided, and a protrusion 9 is formed between the two grooves 8.
[0024] The adaptive washer of this utility model is integrally molded.
[0025] On the other hand, this utility model provides a workpiece oblique mounting structure, including a mounting plate 10, a fastener 13, a workpiece 4, and the aforementioned adaptive washer. The mounting plate 10 is provided with at least one mounting protrusion 11, and the workpiece 4 is provided with a mounting hole 12 for the mounting protrusion 11 to pass through. The adaptive washer is sleeved on the mounting protrusion 11. The connecting part of the fastener 13 passes through the fastener through hole 5 of the adaptive washer and is fixedly connected to the mounting protrusion 11. The head of the fastener 13 is pressed against the top of the adaptive washer to fix the adaptive washer to the mounting protrusion 11. The inner wall of the mounting protrusion 11 is provided with a thread 14 that mates with the fastener 13. Therefore, the fastener 13 is a screw, and the stud of the screw is threadedly connected to the thread 14.
[0026] The slope of the mounting slope on the mounting plate 10 is 0-45 degrees; the mounting plate 10 is provided with a step 15, which abuts against the periphery of the workpiece 4 to limit the workpiece 4; the mounting protrusion 11 is provided with a key body 16 that mates with the keyway 7, and the key body 16 is inserted into the keyway 7 for radial limitation.
[0027] The mounting plate 10 is also provided with several insertion protrusions 17, and the workpiece 4 has insertion holes 18 that cooperate with the insertion protrusions 17.
[0028] Compared with existing technologies, the advantages of this invention are as follows: This invention has a simple structure and overcomes the limitations of existing flat washers and fixed-angle inclined washers in securing components with varying tilt angles. This invention can secure not only components mounted on a flat surface but also components with changed tilt angles. The adaptive washer provided by this invention can secure components with various mounting tilt angles.
[0029] The adaptive washer of this invention, under the locking force of fastener 13, can securely fasten tilted workpieces. It has a wide applicable tilt angle range, from 0-45°. It features a simple structure, strong versatility, and good fastening effect, meeting the requirements of 11 random vibration tests in the national standard GB10485.
[0030] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.
Claims
1. An adaptive washer, characterized in that: include: Washer body (1); At least one adaptive support structure is formed on the washer body (1), the adaptive support structure includes at least one leg (2), the leg (2) has a limiting part (3) for contacting the workpiece (4) to be installed, the limiting part (3) for contacting the workpiece (4) to be installed is provided with an arc surface (19) to adapt to the workpiece (4) to be installed at different angles for tight pressing and limiting, the part of the arc surface (19) for contacting the workpiece (4) to be installed is linearly arranged along the thickness direction of the limiting part (3).
2. The adaptive washer according to claim 1, characterized in that: The arc surface (19) extends along the thickness direction of the limiting part (3).
3. The adaptive washer according to claim 1, characterized in that: Each set of adaptive support structure has two legs (2), and the two legs (2) are symmetrically arranged on both sides of the washer body (1) with the center of the washer body (1) as the axis of symmetry.
4. The adaptive washer according to claim 1, characterized in that: The washer body (1) has a through hole (5) for fasteners.
5. The adaptive washer according to claim 4, characterized in that: A limiting ring (6) is provided at the top of the fastener through hole (5), and the inner hole of the limiting ring (6) is coaxial with and connected to the fastener through hole (5).
6. The adaptive washer according to claim 4, characterized in that: A keyway (7) is provided on the inner wall of the fastener through hole (5).
7. The adaptive washer according to claim 1, characterized in that: At least one groove (8) is provided on the circumference of the surface of the washer body (1).
8. A workpiece oblique mounting structure, characterized in that: The assembly includes a mounting plate (10), a fastener (13), a workpiece (4), and an adaptive washer as described in any one of claims 1-7. The mounting plate (10) is provided with at least one mounting protrusion (11), and the workpiece (4) is provided with a mounting hole (12) for the mounting protrusion (11) to pass through. The adaptive washer is fitted onto the mounting protrusion (11). The connecting part of the fastener (13) passes through the fastener through hole (5) of the adaptive washer and is fixedly connected to the mounting protrusion (11). The head of the fastener (13) is pressed against the top of the adaptive washer to fix the adaptive washer onto the mounting protrusion (11). The slope of the mounting ramp on the mounting plate (10) is 0-45 degrees.
9. The workpiece oblique mounting structure according to claim 8, characterized in that: The mounting plate (10) is provided with a step (15), which abuts against the periphery of the workpiece (4) to limit the workpiece (4).
10. The workpiece oblique mounting structure according to claim 8, characterized in that: The mounting protrusion (11) is provided with a key body (16) that mates with the keyway (7), and the key body (16) is inserted into the keyway (7) for radial positioning.