Slide rail assembly for an automated actuator
Patent Information
- Application Number
- CN202522670183.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-17
AI Technical Summary
然而,现有用于自动化执行机构的滑轨组件大多都是采用单一导轨导向结构,滑动过程中易出现偏移、晃动等问题,定位精度难以满足高精度执行机构的作业需求,同时对滑块的定位调节操作繁琐,缺乏便捷的定位结构,不仅调节定位效率低下,且滑块静止作业时的稳定性较差,且现有技术中的滑轨组件的润滑方式多依赖定期手动涂抹润滑油,无法实现持续润滑,长期使用后滑块与导轨间的滑动阻力增大,部件磨损加快,增加了维护频率与成本
本实用新型整体结构简单,通过导轨组件和滑块组件相互配合形成多方位限位导向体系,有效规避了单一导轨导向易出现的偏移、晃动问题,保障了滑块组件沿导轨滑动时的定位精度与运行稳定性,通过定位组件的设置仅需提起定位柱即可调节滑块位置,松开后弹簧驱动定位柱自动卡入定位孔,既简化了调节操作、提高作业效率,又增强了滑块静止时的稳定性,通过润滑组件中储油室、浸油棉条及“人”字形漏油孔的设计,润滑油可经浸油棉条缓慢引导至滚珠处实现持续润滑,替代传统手动定期润滑方式,大幅降低了滑动阻力,减少部件磨损,延长了组件使用寿命。
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Figure CN224835849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment accessories technology, and in particular to slide rail assemblies for automated actuators. Background Technology
[0002] In the field of automation equipment technology, slide rail assemblies are one of the core components for achieving linear reciprocating motion in automated actuators. Their positioning accuracy, sliding stability, and durability directly affect the operating efficiency and service life of the actuators. However, most existing slide rail assemblies used in automated actuators employ a single guide rail structure, which is prone to problems such as offset and wobbling during sliding. The positioning accuracy is insufficient to meet the operational requirements of high-precision actuators. Furthermore, the positioning adjustment of the slider is cumbersome, lacking a convenient positioning structure, resulting in low adjustment efficiency and poor stability when the slider is stationary. Moreover, the lubrication methods of existing slide rail assemblies mostly rely on periodic manual application of lubricating oil, which cannot achieve continuous lubrication. After long-term use, the sliding resistance between the slider and the guide rail increases, accelerating component wear and increasing maintenance frequency and costs. Therefore, we propose a slide rail assembly for automated actuators. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background art by proposing a slide rail assembly for automated actuators.
[0004] The technical solution of this utility model: a slide rail assembly for an automated actuator, comprising a guide rail assembly and a slider assembly. The guide rail assembly includes a main guide rail, with secondary guide rails provided on both sides of the main guide rail. Fixed end sleeves are provided on the outer rings of both ends of the main guide rail and the secondary guide rails. Guide rods are provided along the length direction on the inner wall of each set of secondary guide rails. Multiple sets of positioning holes are evenly formed along the length direction on the main guide rail. The slider assembly includes a main slider, with secondary sliders provided on both sides below the main slider. Positioning components are provided at both ends of the main slider. Each set of positioning components includes... An assembly block is located at one end of the main slider. The assembly block has a countersunk hole, and a countersunk positioning post is installed inside the countersunk hole. A return spring is installed between the outer ring of the countersunk positioning post and the inner wall of the countersunk hole. A lubrication assembly is installed inside the main slider. The lubrication assembly includes an oil reservoir inside the main slider and multiple sets of ball bearings on the main slider corresponding to the side walls of the main guide rail and the auxiliary guide rail. Multiple sets of oil leakage holes are opened along the length of the bottom side of the oil reservoir. Each set of oil leakage holes is equipped with an oil-soaked cotton strip. An mounting plate is installed above the main slider, and a protective rubber pad is installed on the lower side of the main guide rail and the auxiliary guide rail.
[0005] Preferably, the main guide rail is T-shaped and the secondary guide rail is U-shaped. The mounting end of the secondary guide rail is installed corresponding to one side of the main guide rail, and the mounting end of the fixed end sleeve is installed corresponding to both ends of the main guide rail and the secondary guide rail. The inner ring of the fixed end sleeve is tightly fitted to the outer periphery of both ends of the main guide rail and the secondary guide rail.
[0006] Preferably, the mounting end of the main slider is installed corresponding to the upper side of the main guide rail, the mounting end of the auxiliary slider is installed corresponding to the lower side of the main slider, the outer periphery of the auxiliary slider is installed corresponding to the inner wall of the auxiliary guide rail, the two ends of the guide rod are respectively installed corresponding to the two sets of fixed end sleeves close to each other, the auxiliary slider is provided with a guide hole, and the outer periphery of the guide rod is tightly fitted with the inner wall of the guide hole.
[0007] Preferably, the mounting end of the assembly block is installed corresponding to one end of the main slider, the lower side of the assembly block is installed corresponding to the upper side of the main guide rail, and the countersunk positioning pins are respectively adapted to the countersunk hole and the positioning hole.
[0008] Preferably, one end of the return spring is installed corresponding to one side of the countersunk positioning post, and the other end of the return spring is installed corresponding to one side of the inner wall of the countersunk hole. The return spring is sleeved on the outer ring of the countersunk positioning post. When the return spring is in the initial state, the top end of the countersunk positioning post passes through the countersunk hole and is inserted into a set of positioning holes.
[0009] Preferably, an oil injection hole is provided at one end of the main slider at an inclined position corresponding to the oil storage chamber, and a plug is provided at one end of the oil injection hole on one side of the main slider.
[0010] Preferably, ball grooves are provided on the main slider and the auxiliary slider on the side closest to the main guide rail and the auxiliary guide rail, respectively. Multiple sets of balls are evenly laid along each set of ball grooves. Arc-shaped grooves are provided on the side walls of the main guide rail and the auxiliary guide rail at the positions corresponding to the ball grooves. The part of the ball protruding from the ball groove fits against the inner wall of the arc-shaped groove.
[0011] Preferably, the oil leakage holes are arranged in a "V" shape, and each oil leakage hole is connected to the oil storage chamber and the ball groove. The oil-soaked cotton strip is tightly attached to the inner wall of the oil leakage hole, the top of the oil-soaked cotton strip is located in the oil storage chamber, and the oil outlet end of the oil-soaked cotton strip is located in the ball groove.
[0012] Preferably, the mounting end of the mounting plate is installed corresponding to the upper side of the main slider, and reinforcing ribs are provided on both sides of the main slider below the mounting plate. The mounting end of the protective rubber pad is installed corresponding to the bottom side of the main guide rail and the auxiliary guide rail, and the two ends of the protective rubber pad are respectively installed corresponding to the two sets of fixed end sleeves on the side close to each other.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects: This utility model has a simple overall structure. The guide rail assembly and the slider assembly work together to form a multi-directional limiting and guiding system, which effectively avoids the offset and shaking problems that are prone to occur with single guide rail guidance. It ensures the positioning accuracy and running stability of the slider assembly when sliding along the guide rail. With the setting of the positioning assembly, the slider position can be adjusted by simply lifting the positioning column. After releasing, the spring drives the positioning column to automatically lock into the positioning hole, which simplifies the adjustment operation, improves the work efficiency, and enhances the stability of the slider when it is stationary. Through the design of the oil reservoir, oil-soaked cotton strip and "V"-shaped oil leakage hole in the lubrication assembly, the lubricating oil can be slowly guided to the ball bearing through the oil-soaked cotton strip to achieve continuous lubrication, replacing the traditional manual periodic lubrication method. This greatly reduces sliding resistance, reduces component wear, and extends the service life of the components. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial sectional view of the present invention; Figure 3 This is a cross-sectional view of a portion of the present invention from another perspective; Figure 4 This is an exploded view of the structure of this utility model; Figure 5 This is a schematic diagram of a portion of the slider assembly in this utility model.
[0015] Reference numerals: 1. Guide rail assembly; 11. Main guide rail; 12. Secondary guide rail; 13. Fixed end sleeve; 14. Guide rod; 15. Positioning hole; 2. Slider assembly; 21. Main slider; 22. Secondary slider; 3. Positioning assembly; 31. Assembly block; 32. Countersunk hole; 33. Countersunk positioning post; 34. Return spring; 4. Lubrication assembly; 41. Oil reservoir; 42. Ball bearing; 43. Oil leakage hole; 44. Oil-soaked cotton strip; 5. Mounting plate; 6. Protective rubber pad; 7. Guide hole; 8. Oil injection hole; 9. Plug; 10. Ball bearing groove; 16. Reinforcing rib. Detailed Implementation
[0016] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0017] like Figure 1-5As shown, the slide rail assembly for an automated actuator proposed in this utility model includes a guide rail assembly 1 and a slider assembly 2. The guide rail assembly 1 includes a main guide rail 11, which is T-shaped. The top two sides of the main guide rail 11 are hook-shaped. A secondary guide rail 12 is provided on both sides of the main guide rail 11, and the secondary guide rail 12 is U-shaped. The mounting end of the secondary guide rail 12 is installed corresponding to one side of the main guide rail 11 and is fixedly connected to the main guide rail 11. Fixed end sleeves 13 are provided on the outer rings of both ends of the main guide rail 11 and the secondary guide rail 12. The mounting ends of the fixed end sleeves 13 are installed corresponding to the ends of the main guide rail 11 and the secondary guide rail 12. The inner rings of the fixed end sleeves 13 are tightly fitted to the outer circumferences of both ends of the main guide rail 11 and the secondary guide rail 12, respectively, for fixing. End sleeve 13 is fixedly connected to the main guide rail 11 and the secondary guide rail 12. The fixed end sleeve 13 ensures greater stability when the main guide rail 11 and the secondary guide rail 12 are assembled. A protective rubber pad 6 is provided on one side below the main guide rail 11 and the secondary guide rail 12. The mounting end of the protective rubber pad 6 is installed corresponding to the bottom side of the main guide rail 11 and the secondary guide rail 12. The protective rubber pad 6 is fixedly connected to the main guide rail 11 and the secondary guide rail 12. Both ends of the protective rubber pad 6 are respectively installed on the adjacent sides of two sets of fixed end sleeves 13. The protective rubber pad 6 provides protection to the bottom of the main guide rail 11 and the secondary guide rail 12, further improving their stability. Along the length direction of the main guide rail 11... Multiple sets of positioning holes 15 are evenly provided. These positioning holes 15 facilitate the operator's positioning of the slider assembly 2. The slider assembly 2 includes a main slider 21. The mounting end of the main slider 21 is installed corresponding to the upper side of the main guide rail 11. The bottom side of the main slider 21 interlocks with the hook-shaped side of the main guide rail 11, allowing the main slider 21 to slide smoothly along the main guide rail 11. The hook-shaped design at the top of the main guide rail 11 provides installation limitation and guidance for the main slider 21, ensuring stable sliding along the main guide rail 11. Auxiliary sliders 22 are provided on both sides below the main slider 21. The mounting end of the auxiliary slider 22 is installed corresponding to the lower side of the main slider 21, and the auxiliary slider 22 is fixedly connected to the main slider 21. The outer periphery of the auxiliary slider 22 is... The inner wall of the secondary guide rail 12 is correspondingly installed, and the secondary slider 22 is in close contact with the inner wall of the secondary guide rail 12. The secondary slider 22 is slidably connected to the secondary guide rail 12. Each set of secondary guide rails 12 has a guide rod 14 along its length on the inner wall. The two ends of the guide rod 14 are respectively installed on one side of the two sets of fixed end sleeves 13. The guide rod 14 is fixedly connected to the fixed end sleeves 13. The secondary slider 22 has a guide hole 7. The outer periphery of the guide rod 14 is in close contact with the inner wall of the guide hole 7. The secondary slider 22 is sleeved on the outside of the guide rod 14 through the guide hole 7. The mutual cooperation of the guide hole 7 and the guide rod 14 can limit and guide the movement of the main slider 21 through the secondary slider 22, thereby further improving the stability of the slider assembly 2 when it is in a sliding adjustment state on the guide rail assembly 1.This effectively avoids the offset and wobbling problems that are prone to occur with single-track guidance, ensuring the positioning accuracy and operational stability of the slider assembly 2 when sliding along the guide rail; Positioning components 3 are provided at both ends of the main slider 21. Each positioning component 3 includes an assembly block 31 located at one end of the main slider 21. The mounting end of the assembly block 31 is installed corresponding to one end of the main slider 21, and the assembly block 31 is fixedly connected to the main slider 21. The lower side of the assembly block 31 is installed corresponding to the upper side of the main guide rail 11, and the assembly block 31 is slidably connected to the main guide rail 11. A countersunk hole 32 is provided on the assembly block 31, and a countersunk positioning post 33 is provided in the countersunk hole 32. The countersunk positioning post 33 is adapted to both the countersunk hole 32 and the positioning hole 15, and is slidably connected to both the countersunk hole 32 and the positioning hole 15. The outer ring of the countersunk positioning post 33 is aligned with the inner ring of the countersunk hole 32. A return spring 34 is provided between the walls. One end of the return spring 34 is installed corresponding to one side of the countersunk positioning post 33, and the other end of the return spring 34 is installed corresponding to one side of the inner wall of the countersunk hole 32. The two ends of the return spring 34 are fixedly connected to one side of the countersunk positioning post 33 and the inner wall of the countersunk hole 32, respectively. The return spring 34 is sleeved on the outer ring of the countersunk positioning post 33. When the return spring 34 is in the initial state, the top end of the countersunk positioning post 33 passes through the countersunk hole 32 and is inserted into a set of positioning holes 15. The positioning component 3 facilitates the operator to quickly adjust and position the slider assembly 2 on the guide rail assembly 1, improves work efficiency, and ensures the stability of the slider assembly 2 when it is stationary. A lubrication assembly 4 is provided inside the main slider 21. The lubrication assembly 4 includes an oil reservoir 41 opened inside the main slider 21 and multiple sets of balls 42 on the main slider 21 corresponding to the side walls of the main guide rail 11 and the secondary guide rail 12. An oil injection hole 8 is opened at an inclined position at one end of the main slider 21 corresponding to the position of the oil reservoir 41. A plug 9 is provided at one end of the oil injection hole 8 on one side of the main slider 21. The plug 9 is slidably connected to the inner wall of the oil injection hole 8. The plug 9 can seal the oil injection hole 8. The oil injection hole 8 facilitates the operator to inject oil into the oil reservoir 41. In oil operation, ball grooves 10 are provided on the main slider 21 and the auxiliary slider 22 on one side near the main guide rail 11 and the auxiliary guide rail 12, respectively. Multiple sets of balls 42 are evenly laid along each set of ball grooves 10, and the balls 42 are rotatably connected to the ball grooves 10. Arc-shaped grooves are provided on the side walls of the main guide rail 11 and the auxiliary guide rail 12 at the positions corresponding to the ball grooves 10. The part of the ball 42 protruding from the ball groove 10 fits against the inner wall of the arc-shaped groove. The arc-shaped grooves can cooperate with the ball grooves 10 to ensure the stability of the balls 42. The multiple sets of balls 42 can reduce the slider's... The sliding resistance between component 2 and guide rail component 1 is considered. Multiple sets of oil leakage holes 43 are formed along the length of one side of the bottom of the oil reservoir 41. These holes 43 are arranged in a "V" shape and are connected to both the oil reservoir 41 and the ball groove 10. Each set of oil leakage holes 43 contains an oil-soaked cotton strip 44, which is tightly fitted to the inner wall of the hole. The "V" shape of the oil leakage holes 43 prevents the cotton strip 44 from falling into the ball groove 10 and damaging the balls. In the event of motion interference caused by 42, the top of the oil-soaked cotton strip 44 is located in the oil storage chamber 41, and the oil outlet end of the oil-soaked cotton strip 44 is located in the ball groove 10. The oil-soaked cotton strip 44 can slowly guide the lubricating oil in the oil storage chamber 41 through the oil leakage hole 43 to drip onto the ball 42 for rolling lubrication, ensuring the smoothness of multiple sets of balls 42 in the ball groove 10. The lubrication component 4 enables the device to achieve continuous lubrication, replacing the traditional manual periodic lubrication method, greatly reducing sliding resistance, reducing component wear, and extending the service life of the component. A mounting plate 5 is provided above the main slider 21. The mounting end of the mounting plate 5 is installed corresponding to the upper side of the main slider 21. The mounting end of the mounting plate 5 is fixedly connected to the main slider 21. Reinforcing ribs 16 are provided on both sides of the main slider 21 below the mounting plate 5. The reinforcing ribs 16 are triangular in shape. The two right-angled sides of the reinforcing ribs 16 are fixedly connected to the mounting plate 5 and the main slider 21 respectively. The setting of the reinforcing ribs 16 can improve the stability when the mounting plate 5 is assembled on the main slider 21. The setting of the mounting plate 5 makes it convenient for the operator to assemble the actuator with this device.
[0018] In this embodiment, the operator first assembles the secondary guide rail 12 on both sides of the main guide rail 11, and then assembles the slider assembly 2 with the positioning component 3 and the lubrication component 4 on the main guide rail 11. At this time, the guide rod 14 is inserted into the guide hole 7 on the secondary slider 22, and then the two sets of fixed end sleeves 13 are fixedly assembled with the two ends of the main guide rail 11 and the secondary guide rail 12, so that the two ends of the guide rod 14 are fixed with the fixed end sleeves 13, thereby completing the assembly operation of this device. When this device is used in conjunction with an automated actuator, the automated actuator is installed above the mounting plate 5. The operator then lifts the countersunk positioning pin 33 upwards, causing the countersunk positioning pin 33 to disengage from the pin position of the positioning hole 15, thereby allowing the slider assembly 2 to slide along the guide rail assembly 1. When the slider assembly 2 is in the sliding state, the main slider 21 slides along the main guide rail 11. At this time, the auxiliary slider 22 cooperates with the auxiliary guide rail 12 and the guide hole 7 to guide and limit the main slider 21. At the same time, the ball bearing 42 rotates to reduce the friction between the slider assembly 2 and the guide rail assembly 1. When the ball bearing 42 is rotating, the lubricating oil in the oil reservoir 41 drips slowly onto the ball bearing 42 through the oil-soaked cotton strip 44, ensuring the smooth rotation of the multiple sets of ball bearings 42. When the slider assembly 2 moves to the required position, the return spring 34 drives the countersunk positioning pin 33 to be inserted into the positioning hole 15 to position the slider assembly 2 under the action of the return spring.
[0019] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A slide rail assembly for an automated actuator, comprising a guide rail assembly (1) and a slider assembly (2), characterized in that: The guide rail assembly (1) includes a main guide rail (11), and auxiliary guide rails (12) are provided on both sides of the main guide rail (11). Fixed end sleeves (13) are provided on the outer rings of both ends of the main guide rail (11) and the auxiliary guide rails (12). Guide rods (14) are provided on the inner wall of each set of auxiliary guide rails (12) along the length direction. Multiple sets of positioning holes (15) are evenly opened on the main guide rail (11) along the length direction. The slider assembly (2) includes a main slider (21), and auxiliary sliders (22) are provided on both sides below the main slider (21). Positioning components (3) are provided at both ends of the main slider (21). Each set of positioning components (3) includes an assembly block (31) provided at one end of the main slider (21). Countersunk holes (3) are opened on the assembly block (31). 2) A countersunk positioning post (33) is provided in the countersunk hole (32). A return spring (34) is provided between the outer ring of the countersunk positioning post (33) and the inner wall of the countersunk hole (32). A lubrication assembly (4) is provided in the main slider (21). The lubrication assembly (4) includes an oil storage chamber (41) opened in the main slider (21) and multiple sets of balls (42) on the main slider (21) corresponding to the side wall positions of the main guide rail (11) and the secondary guide rail (12). Multiple sets of oil leakage holes (43) are opened along the length of the bottom side of the oil storage chamber (41). Each set of oil leakage holes (43) is provided with an oil-soaked cotton strip (44). An installation plate (5) is provided above the main slider (21). A protective rubber pad (6) is provided on the lower side of the main guide rail (11) and the secondary guide rail (12).
2. The slide rail assembly for an automated actuator according to claim 1, characterized in that, The main guide rail (11) is T-shaped, and the secondary guide rail (12) is U-shaped. The mounting end of the secondary guide rail (12) is installed on one side of the main guide rail (11). The mounting end of the fixed end sleeve (13) is installed on both ends of the main guide rail (11) and the secondary guide rail (12). The inner ring of the fixed end sleeve (13) is tightly fitted to the outer periphery of both ends of the main guide rail (11) and the secondary guide rail (12).
3. The slide rail assembly for an automated actuator according to claim 1, characterized in that, The mounting end of the main slider (21) is installed corresponding to the upper side of the main guide rail (11), the mounting end of the auxiliary slider (22) is installed corresponding to the lower side of the main slider (21), the outer periphery of the auxiliary slider (22) is installed corresponding to the inner wall of the auxiliary guide rail (12), the two ends of the guide rod (14) are respectively installed corresponding to the two sets of fixed end sleeves (13) close to each other, the auxiliary slider (22) is provided with a guide hole (7), and the outer periphery of the guide rod (14) is tightly fitted to the inner wall of the guide hole (7).
4. The slide rail assembly for an automated actuator according to claim 1, characterized in that, The mounting end of the assembly block (31) is installed corresponding to one end of the main slider (21), and the lower side of the assembly block (31) is installed corresponding to the upper side of the main guide rail (11). The countersunk positioning pins (33) are respectively adapted to the countersunk hole (32) and the positioning hole (15).
5. The slide rail assembly for an automated actuator according to claim 1, characterized in that, One end of the return spring (34) is correspondingly installed on one side of the countersunk head positioning post (33), and the other end of the return spring (34) is correspondingly installed on one side of the inner wall of the countersunk hole (32). The return spring (34) is sleeved on the outer ring of the countersunk head positioning post (33). When the return spring (34) is in an initial state, the top end of the countersunk head positioning post (33) passes through the countersunk hole (32) and is correspondingly inserted into a group of positioning holes (15).
6. The slide rail assembly for an automated actuator according to claim 1, characterized in that, An oil injection hole (8) is obliquely formed at a position, corresponding to the oil storage chamber (41), of one end of the main slider (21), and a plug (9) is arranged at one end of the oil injection hole (8) on one side of the main slider (21).
7. The slide rail assembly for an automated actuator according to claim 1, characterized in that, Ball grooves (10) are respectively formed on sides of the main slider (21) and the auxiliary slider (22) respectively close to the main guide rail (11) and the auxiliary guide rail (12). A plurality of groups of balls (42) are evenly laid along each group of the ball grooves (10). Arc grooves are respectively formed on side walls of the main guide rail (11) and the auxiliary guide rail (12) at positions corresponding to the ball grooves (10). Parts of the balls (42) protruding out of the ball grooves (10) are attached to inner walls of the arc grooves mutually.
8. The slide rail assembly for an automated actuator according to claim 7, characterized in that, The oil leakage hole (43) is arranged in a herringbone shape, the oil leakage hole (43) is respectively communicated with the oil storage chamber (41) and the ball groove (10). The oil impregnated cotton sliver (44) is tightly attached to the inner wall of the oil leakage hole (43), the top end of the oil impregnated cotton sliver (44) is located in the oil storage chamber (41), and an oil outlet end of the oil impregnated cotton sliver (44) is located in the ball groove (10).
9. The slide rail assembly for an automated actuator according to claim 1, characterized in that, A mounting end of the mounting plate (5) is correspondingly installed on one side above the main slider (21), reinforcing ribs (16) are arranged below the mounting plate (5) at positions on two sides of the main slider (21). A mounting end of the protective rubber pad (6) is correspondingly installed on one side of bottom portions of the main guide rail (11) and the auxiliary guide rail (12), and two ends of the protective rubber pad (6) are correspondingly installed on sides, close to each other, of two groups of fixed end sleeves (13) respectively.