Alloy bushing assembly for motor shaft
Patent Information
- Application Number
- CN202522418771.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0003]本实用新型的目的在于提供一种电机轴的合金轴套组件,解决了传统滚珠轴承难以适配水润滑工况的问题
1、本实用新型通过设计合金轴套、合金套一、连接套、固定套、合金套二的作用能精准适配水润滑工况以形成稳定水膜,同时凭借优异耐腐耐磨性解决滚珠轴承易腐蚀、磨损快的问题;还能简化密封结构、适应极端工况,有效延长电机运行寿命并降低维护成本。
Smart Images

Figure CN224835865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alloy bushing technology, specifically to an alloy bushing assembly for a motor shaft. Background Technology
[0002] With increasing environmental awareness and stricter regulations on pollutant emissions, fields such as sewage pumps and water treatment machinery urgently need environmentally friendly solutions to replace traditional oil lubrication. Water, due to its wide availability, lack of pollution, and low cost, has become an ideal lubrication medium. However, traditional ball bearings are ill-suited for water lubrication conditions: water's viscosity is only 1 / 100-1 / 120 that of oil, making it unable to form a stable hydrodynamic lubrication film. This leads to boundary lubrication or even dry friction during startup, low speeds, or load fluctuations. Furthermore, water (especially seawater and industrial wastewater) can cause electrochemical corrosion of bearing metals, and impurities in the water can exacerbate abrasive wear. Additionally, water's low boiling point can lead to high-temperature vaporization failure, requiring complex sealing structures to prevent water ingress, yet frequent malfunctions still occur, severely shortening equipment lifespan and increasing maintenance costs. Although early water lubrication materials such as ironwood and rubber-based materials were used, they suffered from limitations such as resource scarcity, low load-bearing capacity, and poor temperature resistance. Therefore, the industry urgently needs high-performance transmission components adaptable to water lubrication environments, laying the technological foundation for the subsequent research and application of alloy bushings. Utility Model Content
[0003] The purpose of this invention is to provide an alloy bushing assembly for a motor shaft, which solves the problem that traditional ball bearings are difficult to adapt to water lubrication conditions.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an alloy bushing assembly for a motor shaft, comprising a motor shaft, an alloy bushing sleeve fitted to the outer side of the motor shaft, the alloy bushing sleeve being interference-fitted with the motor shaft, a fixing sleeve fitted to the outer side of the motor shaft, the fixing sleeve being interference-fitted with the motor shaft, an alloy sleeve one fixedly fitted to the outer side of the alloy bushing sleeve, an alloy sleeve two fixedly fitted to the outer side of the alloy bushing sleeve and below the alloy sleeve one, a connecting sleeve fixedly connected between the alloy bushing sleeve and the fixing sleeve, an end ring slidably fitted to the outer side of the motor shaft, an anti-rotation mechanism provided on the fixing sleeve, and a connecting mechanism provided on the end ring.
[0005] Preferably, the anti-rotation mechanism includes a connecting seat, which is fixedly connected to the outer side of the end ring. The connecting seat is slidably connected to the fixed sleeve. A limit rod is slidably sleeved inside the connecting seat, and the limit rod is slidably connected to the fixed sleeve. A connecting block is fixedly connected to the outer side of the limit rod, and the connecting block is slidably connected to the connecting seat. A ball is movably sleeved at the bottom of the connecting block, and the ball is movably connected to the connecting seat. A screw is rotatably sleeved inside the connecting block via a bearing, and the screw is threadedly connected to the connecting seat. A rotating block is fixedly connected to the outer side of the screw, and the rotating block has an internal hexagonal groove. By designing the anti-rotation mechanism, the fixed sleeve can be limited and prevented from rotating.
[0006] Preferably, a limiting groove is formed inside the fixed sleeve, and a limiting rod is slidably connected inside the limiting groove. By designing the limiting groove, the limiting rod can slide inside the limiting groove.
[0007] Preferably, the connecting seat has a groove inside, and a ball bearing is slidably connected inside the groove. By designing the groove, the ball bearing can slide along the groove.
[0008] Preferably, the connecting mechanism includes a magnetic block, which is slidably fitted inside the end ring. One end of the magnetic block is fixedly connected to a plug, which is slidably connected to both the end ring and the motor shaft. A guide rod is slidably fitted inside the magnetic block and fixedly connected to the end ring. A spring is provided on the outer side of the guide rod. A groove is formed inside the magnetic block. The other end of the magnetic block is fixedly connected to a pull rod, which is slidably connected to the end ring. A magnet is fixedly connected to the inner wall of the end ring. This connecting mechanism facilitates the disassembly of the end ring.
[0009] Preferably, the motor shaft has a slot inside, and a plug is slidably connected inside the slot. By designing the slot, the plug can slide inside the slot.
[0010] Preferably, one end of the spring is fixedly connected to the magnetic block, and the other end of the spring is fixedly connected to an end ring. The spring is designed so that its force can act on the magnetic block.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, through the design of alloy bushing, alloy sleeve one, connecting sleeve, fixing sleeve, and alloy sleeve two, can accurately adapt to water lubrication conditions to form a stable water film. At the same time, it solves the problems of easy corrosion and rapid wear of ball bearings by virtue of its excellent corrosion resistance and wear resistance. It can also simplify the sealing structure, adapt to extreme working conditions, effectively extend the service life of the motor and reduce maintenance costs.
[0012] 2. This utility model limits the fixed sleeve by designing a limit rod that inserts into the slot inside the fixed sleeve, thus preventing the fixed sleeve from rotating. This achieves a tight fit between the fixed sleeve and the motor shaft. Furthermore, the limit rod can be separated from the limit slot by rotating the rotating block to drive the screw, making it easy to release the limit lock on the fixed sleeve and facilitating maintenance and operation.
[0013] 3. This utility model, through the design of the insertion block and the slot, can limit the end ring and realize the connection and fixation between the end ring and the motor shaft. By pulling the pull rod outward, the insertion block and the slot can be separated, and then the end ring and the motor shaft can be separated, which can facilitate the inspection and maintenance of the motor shaft structure. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This utility model Figure 1 Enlarged view of point A; Figure 3 This utility model Figure 1 Enlarged view of point B.
[0015] In the diagram: 1. Motor shaft; 2. Alloy bushing; 3. Alloy bushing one; 4. Connecting sleeve; 5. Fixing sleeve; 6. Alloy bushing two; 7. End ring; 8. Anti-rotation mechanism; 9. Connecting mechanism; 81. Connecting seat; 82. Limiting rod; 83. Limiting groove; 84. Connecting block; 85. Guide ball; 86. Slide groove; 87. Screw; 88. Rotating block; 89. Socket; 91. Magnetic block; 92. Insertion block; 93. Slot; 94. Guide rod; 95. Spring; 96. Groove; 97. Pull rod; 98. Magnet. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1An alloy bushing assembly for a motor shaft includes a motor shaft 1, an alloy bushing 2 sleeved on the outer side of the motor shaft 1, the alloy bushing 2 and the motor shaft 1 being interference-fitted, a fixing sleeve 5 sleeved on the outer side of the motor shaft 1, the fixing sleeve 5 and the motor shaft 1 being interference-fitted, an alloy sleeve 3 fixedly sleeved on the outer side of the alloy bushing 2, an alloy sleeve 6 fixedly sleeved on the outer side of the alloy bushing 2 and below the alloy sleeve 3, a connecting sleeve 4 fixedly connected between the alloy bushing 2 and the fixing sleeve 5, an end ring 7 slidably sleeved on the outer side of the motor shaft 1, an anti-rotation mechanism 8 provided on the fixing sleeve 5, and a connecting mechanism 9 provided on the end ring 7.
[0018] Please see Figure 1 , Figure 2 The anti-rotation mechanism 8 includes a connecting seat 81. The connecting seat 81 is fixedly connected to the outer side of the end ring 7. The connecting seat 81 is slidably connected to the fixed sleeve 5. A limit rod 82 is slidably sleeved inside the connecting seat 81. The limit rod 82 is slidably connected to the fixed sleeve 5. A limit groove 83 is formed inside the fixed sleeve 5. The limit rod 82 is slidably connected inside the limit groove 83. By designing the limit groove 83, the limit rod 82 can slide inside the limit groove 83. A connecting block 84 is fixedly connected to the outer side of the limit rod 82. The connecting block 84 is slidably connected to the connecting seat 81. The bottom of the 4 is movably fitted with a guide ball 85, which is movably connected to the connecting seat 81. The connecting seat 81 has a groove 86 inside, and the guide ball 85 is slidably connected inside the groove 86. By designing the groove 86, the guide ball 85 can slide along the groove 86. The connecting block 84 has a screw 87 rotatably fitted inside through a bearing. The screw 87 is threadedly connected to the connecting seat 81. A rotating block 88 is fixedly connected to the outside of the screw 87. The rotating block 88 has an internal hexagonal groove 89 inside. By designing an anti-rotation mechanism 8, the fixed sleeve 5 can be limited and prevented from rotating.
[0019] Please see Figure 1 , Figure 3 The connecting mechanism 9 includes a magnetic block 91, which is slidably fitted inside the end ring 7. One end of the magnetic block 91 is fixedly connected to an insert 92, which is slidably connected to both the end ring 7 and the motor shaft 1. The motor shaft 1 has a slot 93 inside, and the insert 92 is slidably connected inside the slot 93. The slot 93 is designed so that the insert 92 can slide within it. A guide rod 94 is slidably fitted inside the magnetic block 91 and is fixedly connected to the end ring 7. A spring 95 is provided on the outside of 94. One end of the spring 95 is fixedly connected to the magnetic block 91, and the other end of the spring 95 is fixedly connected to the end ring 7. By designing the spring 95, the force of the spring 95 can be applied to the magnetic block 91. A groove 96 is provided inside the magnetic block 91. A pull rod 97 is fixedly connected to the other end of the magnetic block 91. The pull rod 97 is slidably connected to the end ring 7. A magnet 98 is fixedly connected to the inner side wall of the end ring 7. By designing the connecting mechanism 9, the end ring 7 can be easily disassembled.
[0020] The specific implementation process of this utility model is as follows: In use, through the action of alloy bushing 2, alloy sleeve one 3, connecting sleeve 4, fixing sleeve 5 and alloy sleeve two 6, it can replace the roller bearing, accurately adapt to water lubrication conditions to form a stable water film, and solve the problems of easy corrosion and rapid wear of ball bearings with its excellent corrosion resistance and wear resistance; it can also simplify the sealing structure, adapt to extreme working conditions, effectively extend the service life of the motor and reduce maintenance costs.
[0021] By inserting the limiting rod 82 into the slot 93 inside the fixed sleeve 5, the fixed sleeve 5 can be limited, thus preventing it from rotating. When the hex wrench is inserted into the internal hexagonal slot 89, the rotating block 88 can be rotated. The rotating block 88 can drive the screw 87 to rotate, thereby realizing the threaded movement of the screw 87. The screw 87 can drive the connecting block 84 to move. The connecting block 84 drives the guide ball 85 to slide along the slide groove 86, and the connecting block 84 will drive the limiting rod 82 to move horizontally. The limiting rod 82 will separate from the limiting slot 83, and then the connecting seat 81 can be separated from the fixed sleeve 5, making it easy to release the limiting lock on the fixed sleeve 5 and facilitating maintenance and operation.
[0022] When it is necessary to disassemble the end ring 7, simply pull the pull rod 97 outward. The pull rod 97 drives the magnetic block 91 to move horizontally. The magnetic block 91 slides along the guide rod 94 and compresses the spring 95. At the same time, the magnetic block 91 drives the insertion block 92 to move. When the groove 96 inside the magnetic block 91 is attracted to the magnet 98, the insertion block 92 will be pulled out from the inside of the motor shaft 1. Then the end ring 7 can be removed from the motor shaft 1, which facilitates the inspection and maintenance of the motor shaft 1 structure.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An alloy bushing assembly for a motor shaft, comprising a motor shaft (1), characterized in that: An alloy bushing (2) is sleeved on the outside of the motor shaft (1), the alloy bushing (2) is interference-fitted with the motor shaft (1), a fixed sleeve (5) is sleeved on the outside of the motor shaft (1), the fixed sleeve (5) is interference-fitted with the motor shaft (1), an alloy sleeve one (3) is fixedly sleeved on the outside of the alloy bushing (2), an alloy sleeve two (6) is fixedly sleeved on the outside of the alloy bushing (2) and below the alloy sleeve one (3), a connecting sleeve (4) is fixedly connected between the alloy bushing (2) and the fixed sleeve (5), an end ring (7) is slidably sleeved on the outside of the motor shaft (1), an anti-rotation mechanism (8) is provided on the fixed sleeve (5), and a connecting mechanism (9) is provided on the end ring (7).
2. The alloy bushing assembly for a motor shaft according to claim 1, characterized in that: The anti-rotation mechanism (8) includes a connecting seat (81). The connecting seat (81) is fixedly connected to the outer side of the end ring (7). The connecting seat (81) is slidably connected to the fixed sleeve (5). A limit rod (82) is slidably sleeved inside the connecting seat (81). The limit rod (82) is slidably connected to the fixed sleeve (5). A connecting block (84) is fixedly connected to the outer side of the limit rod (82). The connecting block (84) is slidably connected to the connecting seat (81). A guide ball (85) is movably sleeved at the bottom of the connecting block (84). The guide ball (85) is movably connected to the connecting seat (81). A screw (87) is rotatably sleeved inside the connecting block (84) through a bearing. The screw (87) is threadedly connected to the connecting seat (81). A rotating block (88) is fixedly connected to the outer side of the screw (87). An internal hexagonal groove (89) is opened inside the rotating block (88).
3. The alloy bushing assembly for a motor shaft according to claim 1, characterized in that: The fixed sleeve (5) has a limiting groove (83) inside, and a limiting rod (82) is slidably connected inside the limiting groove (83).
4. The alloy bushing assembly for a motor shaft according to claim 2, characterized in that: The connecting seat (81) has a groove (86) inside, and a guide ball (85) is slidably connected inside the groove (86).
5. The alloy bushing assembly for a motor shaft according to claim 1, characterized in that: The connecting mechanism (9) includes a magnetic block (91), which is slidably sleeved inside the end ring (7). One end of the magnetic block (91) is fixedly connected to an insert (92), which is slidably connected to the end ring (7) and the motor shaft (1). A guide rod (94) is slidably sleeved inside the magnetic block (91), which is fixedly connected to the end ring (7). A spring (95) is provided on the outside of the guide rod (94). A groove (96) is provided inside the magnetic block (91). A pull rod (97) is fixedly connected to the other end of the magnetic block (91), which is slidably connected to the end ring (7). A magnet (98) is fixedly connected to the inner wall of the end ring (7).
6. The alloy bushing assembly for a motor shaft according to claim 1, characterized in that: The motor shaft (1) has a slot (93) inside, and a plug (92) is slidably connected inside the slot (93).
7. The alloy bushing assembly for a motor shaft according to claim 5, characterized in that: One end of the spring (95) is fixedly connected to the magnetic block (91), and the other end of the spring (95) is fixedly connected to the end ring (7).