Combined butt joint coupling for marine engine

CN224835905UActive Publication Date: 2026-10-09LIYANG DONGNAN MASCH CO LTD
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Patent Information

Application Number
CN202522040633.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-10-09
Estimated Expiration
2035-09-22

AI Technical Summary

Technical Problem

[0003]现有船用发动机用组合式对接联轴节在实际应用过程中,由于船舱作业时长伴随着抖动,联轴节中的橡胶模块磨损较大,并且船舱作业需要更优的弹性缓冲性能,因此我们提出了一种船用发动机用组合式对接联轴节

Benefits of technology

1.本实用新型通过在核心基体内设置钢环、缓冲钢带和弹性钢带,可以显著提高弹性部件的弹性性能,同时利用芳纶纤维增强网提高整体的稳定性,有效提高了弹性部件的使用寿命。

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Abstract

The utility model belongs to coupling technical field, concretely is a kind of combined butt joint coupling for marine engine, including driving side flange plate, driven side flange plate and the elastic component being set between the two, the driving side flange plate and driven side flange plate respectively through the limiting block being set on it to the elastic component is positioned, the elastic component is multilayer composite annular structure, from inside to outside includes: core matrix, the rubber structure that the base block and the clamping block being evenly set on it are formed;Aramid fiber reinforced net is embedded in the core matrix inside with woven mesh form;Transition bonding layer is coated in the core matrix outside;Outer layer anti-aging cover is coated in the transition bonding layer outside.The utility model can significantly improve the elastic performance of elastic component by setting steel ring, buffer steel belt and elastic steel belt in core matrix, improve the stability of whole by using aramid fiber reinforced net, effectively improve the service life of elastic component.
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Description

Technical Field

[0001] This utility model relates to the field of coupling technology, specifically a combined docking coupling for marine engines. Background Technology

[0002] A coupling is a device that connects two shafts or a shaft and a rotating component, rotating together during the transmission of motion and power, and not disengaging under normal circumstances. Sometimes it is also used as a safety device to prevent the connected components from bearing excessive loads, thus providing overload protection.

[0003] In practical applications, existing modular docking couplings for marine engines suffer from significant wear on the rubber modules due to the vibrations that accompany prolonged operations in the ship's cabin. Furthermore, ship's cabin operations require superior elastic cushioning performance. Therefore, we propose a modular docking coupling for marine engines. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows: A combined docking coupling for marine engines includes an active side flange, a driven side flange, and an elastic component disposed between the two. The active and driven side flanges each position the elastic component via limiting blocks. The elastic component is a multi-layered composite ring structure, comprising, from the inside out: a core matrix, a rubber structure composed of base blocks and uniformly arranged locking blocks; an aramid fiber reinforced mesh, woven and embedded within the core matrix; a transition bonding layer, covering the outside of the core matrix; and an outer anti-aging cover, covering the outside of the transition bonding layer.

[0006] In a preferred embodiment, the present invention can be further configured such that a steel ring is embedded in the middle of the card block.

[0007] In a preferred embodiment, the present invention can be further configured such that: multiple sets of buffer steel strips are embedded on the inner side of the base block, and the two ends of the buffer steel strips are respectively provided with matching slots and inserts, and the multiple sets of buffer steel strips are connected together by the slots and inserts.

[0008] In a preferred embodiment, the present invention can be further configured such that a rubber block is placed inside the slot.

[0009] In a preferred embodiment, the present invention can be further configured such that the transition adhesive layer adopts an engineering plastic structure, wherein the engineering plastic is selected from nylon, glass fiber reinforced polyamide, or polyester elastomer.

[0010] In a preferred embodiment, the present invention can be further configured such that the outer anti-aging cover is made of hydrogenated nitrile rubber or fluororubber.

[0011] In a preferred embodiment, the present invention can be further configured such that the card block is also provided with an elastic steel strip.

[0012] The above-mentioned technical solution of this utility model has the following beneficial technical effects: 1. This utility model can significantly improve the elastic performance of elastic components by setting steel rings, buffer steel strips and elastic steel strips in the core matrix, and at the same time use aramid fiber reinforced mesh to improve the overall stability, effectively improving the service life of elastic components.

[0013] 2. This utility model can significantly improve the wear resistance, oil resistance, heat resistance and anti-aging performance of elastic components through the transition bonding layer and the outer anti-aging cover. Attached Figure Description

[0014] Figure 1 This is a sectional view of the combined docking coupling for marine engines of this utility model; Figure 2 This is a schematic diagram of the elastic component structure of this utility model; Figure 3 This is a side sectional view of the combined docking coupling for marine engines of this utility model; Figure 4 This is a schematic diagram of the limiting block structure of this utility model.

[0015] Figure label: 100. Elastic component; 101. Active side flange; 102. Driven side flange; 103. Limiting block; 110. Core substrate; 111. Base block; 112. Locking block; 113. Steel ring; 114. Buffer steel strip; 115. Slot; 116. Insertion strip; 117. Rubber block; 118. Elastic steel strip; 120. Aramid fiber reinforced mesh; 130. Transition bonding layer; 140. Outer anti-aging cover. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0017] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0018] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a combined docking coupling for marine engines.

[0019] Combination Figures 1-4 As shown, this utility model provides a combined docking coupling for marine engines, including an active side flange 101, a driven side flange 102, and an elastic component 100 disposed between the two. The active side flange 101 and the driven side flange 102 each position the elastic component 100 through a limiting block 103 disposed thereon. The elastic component 100 is a multi-layer composite ring structure, including, from the inside out: a core matrix 110, a rubber structure composed of a base block 111 and uniformly arranged locking blocks 112 thereon; and an aramid fiber reinforced mesh 120, which is woven and embedded inside the core matrix 110. By setting a steel ring 113, a buffer steel strip 114, and an elastic steel strip 118 inside the core matrix 110, the elastic performance of the elastic component 100 can be significantly improved. At the same time, the aramid fiber reinforced mesh 120 is used to improve the overall stability and effectively improve the service life of the elastic component 100.

[0020] Furthermore, a transition bonding layer 130 is applied to the outside of the core substrate 110; an outer anti-aging cover 140 is applied to the outside of the transition bonding layer 130. Through the transition bonding layer 130 and the outer anti-aging cover 140, the wear resistance, oil resistance, heat resistance and anti-aging performance of the elastic component 100 can be greatly improved.

[0021] Specifically, a steel ring 113 is embedded in the middle of the card block 112. The steel ring 113 has a certain elasticity and a certain rigidity. It will deform when subjected to excessive external force, thus protecting the connecting shaft assembly and ensuring high safety.

[0022] Furthermore, multiple sets of buffer steel strips 114 are embedded inside the base block 111. Each end of the buffer steel strip 114 is provided with a matching slot 115 and a insert 116. The multiple sets of buffer steel strips 114 are connected together by the slot 115 and the insert 116. When the base block 111 is squeezed by external force, the buffer steel strip 114 will deform appropriately, and the insert 116 will move in the slot 115 to improve the buffering performance.

[0023] Furthermore, a rubber block 117 is placed inside the slot 115, which can be used to restrict the movement of the insert strap 116, thereby further improving the cushioning effect.

[0024] It should be noted that the transition bonding layer 130 is made of engineering plastic, which is selected from nylon, glass fiber reinforced polyamide or polyester elastomer, and the outer anti-aging cover 140 is made of hydrogenated nitrile rubber or fluororubber. Through the transition bonding layer 130 and the outer anti-aging cover 140, the wear resistance, oil resistance, heat resistance and anti-aging performance of the elastic component 100 can be greatly improved.

[0025] Furthermore, the card block 112 is also provided with an elastic steel band 118, which can further improve the elasticity of the card block 112.

[0026] The terms "fixed," "installed," "connected," "set up," "open," "equipped with," "embedded," and "covered" used in this specification to describe the position or relationship of components all indicate conventional physical connections or spatial configurations that can be understood and implemented by those skilled in the art based on the function of the relevant components, the context, and common knowledge. These relationships encompass, but are not limited to, specific forms such as welding, bonding, threaded fastening, snap-fit, interference fit, plug-in, sliding fit, hinge, integral molding, adjacent arrangement, and opening or slot accommodating. Their purpose is to clearly describe the relative positions, mating methods, and functional implementation paths between components, rather than limiting a single specific structural detail. To ensure a smooth and concise reading experience and ease of understanding, no separate explanation is provided after each term.

[0027] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A combined docking coupling for marine engines, comprising a driving-side flange (101), a driven-side flange (102), and an elastic member (100) disposed between the two, wherein the driving-side flange (101) and the driven-side flange (102) each position the elastic member (100) via a limiting block (103) disposed thereon, characterized in that: The elastic component (100) is a multi-layered composite ring structure, comprising, from the inside out: The core substrate (110) is a rubber structure composed of a base block (111) and uniformly arranged card blocks (112) thereon; Aramid fiber reinforced mesh (120) is embedded in the core matrix (110) in a woven mesh pattern; A transition adhesive layer (130) is applied to the outside of the core substrate (110); An outer anti-aging cover (140) is wrapped around the outside of the transition adhesive layer (130).

2. The combined docking coupling for marine engines according to claim 1, characterized in that, A steel ring (113) is embedded in the middle of the card block (112).

3. The combined docking coupling for marine engines according to claim 1, characterized in that, The base block (111) has multiple sets of buffer steel strips (114) embedded on its inner side. The two ends of the buffer steel strips (114) are respectively provided with matching slots (115) and inserts (116). The multiple sets of buffer steel strips (114) are connected together by the slots (115) and inserts (116).

4. A combined docking coupling for marine engines according to claim 3, characterized in that, A rubber block (117) is placed inside the slot (115).

5. A combined docking coupling for marine engines according to claim 1, characterized in that, The transition bonding layer (130) is made of an engineering plastic structure, which is selected from nylon, glass fiber reinforced polyamide or polyester elastomer.

6. A combined docking coupling for marine engines according to claim 1, characterized in that, The outer anti-aging cover (140) is made of hydrogenated nitrile rubber or fluororubber.

7. A combined docking coupling for marine engines according to claim 1, characterized in that, The card block (112) is also provided with an elastic steel band (118).