Self-protection structure of speed reducer and speed reducer
Patent Information
- Application Number
- CN202522031493.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中减速机内部的零件会由于过热而发生损坏的缺点,而提出的一种减速机自保护结构及减速机
[0017]本设备在使用时,通过多个第二金属翅片和两个散热风扇的配合,可以将减速机上壳体内部的热量从出气孔向上排出,能够对减速机的内部进行初步散热处理,再通过循环流动的冷水经过水冷管,并配合多个第一金属翅片,可以对减速机内部的再次进行散热处理,通过水冷管、第一金属翅片、散热风扇、第二金属翅片,可以形成对减速机的过热保护,从而可以有效防止减速机内部零件因过热发生损坏。
Smart Images

Figure CN224836141U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of speed reducer technology, and in particular to a speed reducer self-protection structure and speed reducer. Background Technology
[0002] A speed reducer is a power transmission mechanism that uses gears to reduce the rotational speed of a motor to a desired speed while providing a larger torque. It is an independent, closed transmission device between the prime mover and the driven machine, used to reduce speed and increase torque to meet operational requirements. Speed reducers typically consist of multiple gear pairs; for example, using a small gear to drive a large gear achieves a certain speed reduction. Speed reducers are widely used in modern machinery.
[0003] During operation, existing speed reducers generate a lot of heat due to friction between parts. As the equipment operates for longer, the heat increases. If heat is not dissipated, excessive heat will accumulate inside the speed reducer, leading to overheating. This can damage internal parts and affect the normal operation of the speed reducer. Therefore, a self-protection structure and speed reducer are proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing reducers where internal parts can be damaged due to overheating, and to propose a self-protection structure and reducer for the reducer.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A self-protection structure for a speed reducer includes an upper housing and a lower housing. The upper housing has symmetrically arranged snake-shaped water-cooling pipes inside, and uniformly distributed first metal fins are fixedly connected to the water-cooling pipes. A housing is symmetrically arranged on the top of the upper housing, and a cooling fan is arranged inside the housing. A uniformly distributed second metal fin is symmetrically fixedly connected to the top of the upper housing.
[0007] Preferably, the top of the upper housing of the reducer is symmetrically provided with rectangular openings, and the top of the upper housing of the reducer is symmetrically provided with rectangular grooves that communicate with the inside of the rectangular openings. A first rectangular plate is slidably connected to the inner wall of the rectangular grooves, and a second rectangular plate is slidably connected to the inner wall of the rectangular openings. The second rectangular plate is fixedly connected to the first rectangular plate, and a connecting plate is fixedly connected to the bottom of the second rectangular plate. One side of the connecting plate is fixedly connected to the water cooling pipe.
[0008] Preferably, a water inlet pipe is fixedly connected to the top of one of the second rectangular plates, and a water outlet pipe is fixedly connected to the top of the other second rectangular plate. Both the water inlet pipe and the water outlet pipe are interconnected with the interior of the water-cooling pipe.
[0009] Preferably, one of the first rectangular plates has a connecting pipe inside, the inside of the connecting pipe is in communication with the inside of the water cooling pipe, and the first rectangular plate is connected to the upper housing of the reducer by a first bolt.
[0010] Preferably, one end of the first metal fin is located inside the upper housing of the reducer, and the other end of the first metal fin is located inside the water cooling pipe; one end of the second metal fin is located inside the upper housing of the reducer, and the other end of the first metal fin is located inside the housing.
[0011] Preferably, the top of the box is connected to a box cover by a second bolt that is evenly distributed, and the box cover has evenly distributed ventilation holes.
[0012] Preferably, the inner top of the box is connected to a dustproof net by a third bolt that is evenly distributed, and the top of the dustproof net is in contact with the inner top of the box cover.
[0013] Preferably, the top of the reducer housing located inside the housing is provided with an air vent, and the inner wall of the housing is connected to a servo motor by symmetrically arranged support rods. The output end of the servo motor is provided with a rotating shaft, and the top of the rotating shaft is fixedly connected to the cooling fan.
[0014] Preferably, the bottom of the outer wall of the housing is connected to the top of the upper housing of the reducer via a connecting plate and a fourth bolt, the bottom of the housing is in contact with the top of the upper housing of the reducer, and a temperature sensor is provided on the top of the upper housing of the reducer.
[0015] A speed reducer, including the aforementioned speed reducer self-protection structure.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] When in use, this equipment, through the cooperation of multiple second metal fins and two cooling fans, can expel the heat inside the upper housing of the reducer upwards through the air outlet, thus performing initial heat dissipation treatment on the inside of the reducer. Then, through the circulation of cold water through the water-cooling pipes, in conjunction with multiple first metal fins, the inside of the reducer can be cooled again. Through the water-cooling pipes, first metal fins, cooling fans, and second metal fins, overheat protection for the reducer can be formed, thereby effectively preventing damage to the internal parts of the reducer due to overheating. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the external three-dimensional structure of a speed reducer self-protection structure proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the external three-dimensional structure of the upper housing of the speed reducer;
[0020] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the upper housing of the speed reducer;
[0021] Figure 4 A three-dimensional structural diagram showing the connection between the servo motor, air vent, and cooling fan;
[0022] Figure 5 A three-dimensional structural diagram showing the connection between the dustproof net, the box cover, and the second metal fins;
[0023] Figure 6 This is a three-dimensional structural diagram of the connection between the connecting plate, water cooling pipe, and the first metal fin.
[0024] In the diagram: 1. Upper housing of the reducer; 2. Lower housing of the reducer; 3. Water cooling pipe; 4. First metal fin; 5. Housing; 6. Cooling fan; 7. Second metal fin; 8. Rectangular opening; 9. Rectangular slot; 10. First rectangular plate; 11. Second rectangular plate; 12. Connecting plate; 13. Water inlet pipe; 14. Water outlet pipe; 15. Housing cover; 16. Dustproof net; 17. Vent; 18. Servo motor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] Reference Figures 1-6 A self-protection structure for a speed reducer includes an upper housing 1 and a lower housing 2. The upper housing 1 has symmetrically arranged snake-shaped water-cooling pipes 3. The water-cooling pipes 3 are fixedly connected to uniformly distributed first metal fins 4. It should be noted that the water-cooling pipes 3 and the first metal fins 4 are both made of stainless steel. The snake-shaped arrangement of the water-cooling pipes 3 and the first metal fins 4 allows them to come into contact with the heat inside the speed reducer. When the circulating cold water passes through the water-cooling pipes 3 and the first metal fins 4, it can carry away the heat, thereby achieving the effect of heat dissipation and protection.
[0027] The top of the upper housing 1 of the reducer is symmetrically provided with a housing 5, and a cooling fan 6 is provided inside the housing 5. The top of the upper housing 1 of the reducer is symmetrically and fixedly connected with uniformly distributed second metal fins 7. It should be noted that the second metal fins 7 are made of stainless steel and can work with the cooling fan 6 to dissipate heat from the inside of the reducer.
[0028] Furthermore, the top of the upper housing 1 of the reducer is symmetrically provided with rectangular openings 8, and the top of the upper housing 1 of the reducer is symmetrically provided with rectangular grooves 9 that communicate with the interior of the rectangular openings 8. The inner wall of the rectangular grooves 9 is slidably connected to a first rectangular plate 10, and the inner wall of the rectangular openings 8 is slidably connected to a second rectangular plate 11. The second rectangular plate 11 is fixedly connected to the first rectangular plate 10, and the bottom of the second rectangular plate 11 is fixedly connected to a connecting plate 12. One side of the connecting plate 12 is fixedly connected to a water-cooling pipe 3. It should be noted that the first rectangular plate 10, the second rectangular plate 11, and the connecting plate 12 can support the two water-cooling pipes 3.
[0029] Furthermore, a water inlet pipe 13 is fixedly connected to the top of one of the second rectangular plates 11, and a water outlet pipe 14 is fixedly connected to the top of the other second rectangular plate 11. Both the water inlet pipe 13 and the water outlet pipe 14 are interconnected with the interior of the water cooling pipe 3.
[0030] Furthermore, a connecting pipe is provided inside one of the first rectangular plates 10, and the interior of the connecting pipe is interconnected with the interior of the water-cooling pipe 3. The first rectangular plate 10 is connected to the upper housing 1 of the reducer by the first bolt. It should be noted that the connecting pipe allows the two water-cooling pipes 3 to be interconnected. Water enters the interior of one water-cooling pipe 3 from the inlet pipe 13, and then enters the interior of the other water-cooling pipe 3 through the connecting pipe, and then is discharged from the outlet pipe 14. The connection of the first bolt, the first rectangular plate 10, and the upper housing 1 of the reducer is existing technology and will not be described here. The first rectangular plate 10, the second rectangular plate 11, and the connecting plate 12 can be moved up or down.
[0031] It should be noted that the external water tank has a water pump installed on top, and a suction pipe is installed at one end of the water pump. The suction pipe is connected to the inlet pipe 13. A drain pipe is installed on the top of the outlet pipe 14 and is connected to the water tank. This allows the cold water in the water tank to circulate through the two water cooling pipes 3 and finally return to the inside of the water tank.
[0032] Furthermore, one end of the first metal fin 4 is located inside the upper housing 1 of the reducer, and the other end of the first metal fin 4 is located inside the water cooling pipe 3. One end of the second metal fin 7 is located inside the upper housing 1 of the reducer, and the other end of the first metal fin 4 is located inside the housing 5. It should be noted that the first metal fin 4 can directly transfer heat to the cold water, and the second metal fin 7 can transfer the heat inside the reducer to the outside of the reducer.
[0033] Furthermore, the top of the box body 5 is connected to the box cover 15 by a second bolt that is evenly distributed. The box cover 15 has evenly distributed ventilation holes. It should be noted that the multiple ventilation holes can achieve the effect of ventilation and heat dissipation, and can also block large debris. The connection between the second bolt and the box cover 15 and the box body 5 is existing technology and will not be described further here. The box cover 15 can be installed and removed.
[0034] Furthermore, the inner top of the box 5 is connected to a dustproof net 16 by a third bolt that is evenly distributed. The top of the dustproof net 16 is attached to the inner top of the box cover 15. It should be noted that the dustproof net 16 can filter and block dust and small debris in the outside air. The connection between the third bolt and the dustproof net 16 is existing technology and will not be described further here. The dustproof net 16 can be installed and removed.
[0035] Furthermore, the top of the reducer housing 1 located inside the housing 5 has an air vent 17. The inner wall of the housing 5 is connected to a servo motor 18 via symmetrically arranged support rods. The output end of the servo motor 18 is provided with a rotating shaft, and the top of the rotating shaft is fixedly connected to the cooling fan 6. It should be noted that the servo motor 18 controls the rotation of the cooling fan 6 through the rotating shaft. The cooling fan 6 generates an upward airflow, which can expel the heat inside the reducer upward.
[0036] It should be noted that the specific model and specifications of the servo motor 18 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described. All of them can be powered by external devices and controlled to turn on and off.
[0037] Furthermore, the bottom of the outer wall of the housing 5 is connected to the top of the upper housing 1 of the reducer via the connecting plate 12 and the fourth bolt. The bottom of the housing 5 is in contact with the top of the upper housing 1 of the reducer. A temperature sensor is installed on the top of the upper housing 1 of the reducer. The temperature sensor monitors the operating temperature of the reducer. When the temperature is too high, the cooling fan 6 and cold water circulation are automatically started by the controller and other equipment to dissipate heat and prevent the parts from deforming or being damaged due to overheating. The connection between the fourth bolt, the connecting plate 12 and the upper housing 1 of the reducer is existing technology and will not be described here. The housing 5 can be installed and disassembled.
[0038] A speed reducer, including a speed reducer with a self-protection structure.
[0039] Working principle of this utility model:
[0040] First, turn on the servo motor 18. The servo motor 18 will control the rotation of the cooling fan 6 through the rotating shaft. The cooling fan 6 will generate an upward airflow. The airflow can exhaust the heat inside the reducer from the air outlet 17, thereby cooling the inside of the reducer.
[0041] Then, cold water is discharged into one of the water-cooling pipes 3 through external equipment, and then enters the interior of the other water-cooling pipe 3 through the connecting pipe, and is discharged from the outlet pipe 14. The circulating cold water passes through the two water-cooling pipes 3, which can dissipate heat from the inside of the reducer.
[0042] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A self-protection structure for a speed reducer, comprising an upper housing (1) and a lower housing (2) of the speed reducer, characterized in that, The upper housing (1) of the reducer is symmetrically provided with snake-shaped water cooling pipes (3), and the water cooling pipes (3) are fixedly connected with uniformly distributed first metal fins (4). The upper housing (1) of the reducer is symmetrically provided with a housing (5), and the housing (5) is provided with a cooling fan (6). The upper housing (1) of the reducer is symmetrically fixedly connected with uniformly distributed second metal fins (7).
2. The self-protection structure for a speed reducer according to claim 1, characterized in that, The top of the upper housing (1) of the reducer is symmetrically provided with rectangular openings (8), and the top of the upper housing (1) of the reducer is symmetrically provided with rectangular grooves (9) that communicate with the inside of the rectangular openings (8). The inner wall of the rectangular grooves (9) is slidably connected to a first rectangular plate (10), and the inner wall of the rectangular openings (8) is slidably connected to a second rectangular plate (11). The second rectangular plate (11) is fixedly connected to the first rectangular plate (10), and the bottom of the second rectangular plate (11) is fixedly connected to a connecting plate (12). One side of the connecting plate (12) is fixedly connected to the water cooling pipe (3).
3. The self-protection structure for a speed reducer according to claim 2, characterized in that, One of the second rectangular plates (11) is fixedly connected to the top of a water inlet pipe (13), and the other second rectangular plate (11) is fixedly connected to the top of a water outlet pipe (14). The water inlet pipe (13) and the water outlet pipe (14) are both interconnected with the interior of the water cooling pipe (3).
4. The self-protection structure for a speed reducer according to claim 2, characterized in that, One of the first rectangular plates (10) has a connecting pipe inside, and the inside of the connecting pipe is in communication with the inside of the water cooling pipe (3). The first rectangular plate (10) is connected to the upper housing (1) of the reducer by a first bolt.
5. The self-protection structure for a speed reducer according to claim 1, characterized in that, One end of the first metal fin (4) is located inside the upper housing (1) of the reducer, and the other end of the first metal fin (4) is located inside the water cooling pipe (3). One end of the second metal fin (7) is located inside the upper housing (1) of the reducer, and the other end of the first metal fin (4) is located inside the housing (5).
6. The self-protection structure for a speed reducer according to claim 1, characterized in that, The top of the box body (5) is connected to a box cover (15) by a second bolt that is evenly distributed. The box cover (15) has evenly distributed ventilation holes.
7. A self-protection structure for a speed reducer according to claim 6, characterized in that, The top of the box (5) is connected to a dustproof net (16) by a third bolt that is evenly distributed, and the top of the dustproof net (16) is attached to the top of the box cover (15).
8. The self-protection structure for a speed reducer according to claim 1, characterized in that, An air vent (17) is provided on the top of the upper housing (1) of the reducer located inside the housing (5). A servo motor (18) is connected to the inner wall of the housing (5) by symmetrically arranged support rods. A rotating shaft is provided at the output end of the servo motor (18), and the top of the rotating shaft is fixedly connected to the cooling fan (6).
9. The self-protection structure for a speed reducer according to claim 1, characterized in that, The bottom of the outer wall of the housing (5) is connected to the top of the upper housing (1) of the reducer by a connecting plate (12) and a fourth bolt. The bottom of the housing (5) is in contact with the top of the upper housing (1) of the reducer. A temperature sensor is provided on the top of the upper housing (1) of the reducer.
10. A speed reducer, characterized in that, Includes a speed reducer self-protection structure as described in any one of claims 1-9.