A quick-opening float valve structure

CN224836320UActive Publication Date: 2026-10-09ZENNER IND AUTOMATION INSTR (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202522531252.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-10-09
Estimated Expiration
2035-11-28

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是克服现有技术的不足,提供一种快速开关的浮动阀门结构,使阀门在发生故障无法正常操作时,操作人员无需开盖即可通过一个外部接口,使用标准工具,快速、安全地实现阀门的强制开启或关闭,以满足管道系统应急处理的需求

Benefits of technology

[0013]同现有技术相比,本实用新型通过在阀体顶部的防脱出槽上设置与止转螺钉配合的止转螺纹固定孔,配合安装在控制板下方的转动环及其上面的止转销钉限位槽与止转螺钉固定孔,由于其构建并未被阀体控制罩遮挡,因此可以在发生阀门故障时,通过快速卸下止转螺钉,即可直接通过控制板对阀门顶部进行旋转,进而通过传动轴带动下方的球芯进行旋转,实现阀门快速、有效的开关,避免了传统做法对阀门的粗暴操作带来的损害,以及在易燃易爆环境下强行敲击、旋扭等动作带来的危险风险。

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Abstract

The utility model relates to valve technical field, concretely is a kind of quick switch's floating valve structure, the utility model is set up with the rotation stop screw cooperation's rotation stop screw fixed hole on the anti-drop groove of valve body top, cooperate and install the rotation ring and its above rotation stop pin limit slot and rotation stop screw fixed hole in the control panel below, since its construction is not shielded by valve body control cover, thus can when valve failure occurs, by quickly unloading rotation stop screw, it can directly rotate valve top through control panel, and then rotate the ball core below by transmission shaft, realize valve quick, effective switch, avoid the damage caused by the rough operation of traditional practice to valve, and the dangerous risk caused by forcible knocking, twisting etc.
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Description

Technical Field

[0001] This utility model relates to the field of valve technology, specifically to a floating valve structure for rapid opening and closing. Background Technology

[0002] Valves are widely used in pipeline systems, but they can also malfunction and become inoperable. When pipeline leaks or other faults require emergency shut-off, current methods often involve using non-standard tools to forcibly operate or open the valve cover for repair. This approach is not only time-consuming and labor-intensive, but also prone to damaging the valve, and poses significant safety risks in flammable and explosive environments.

[0003] Based on the above reasons, this utility model designs a fast-opening floating valve structure, so that when the valve fails to operate normally, the operator can quickly and safely open or close the valve through an external interface using standard tools without opening the cover, in order to meet the emergency handling needs of the pipeline system. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a fast-opening floating valve structure. When the valve malfunctions and cannot operate normally, the operator can quickly and safely open or close the valve through an external interface using standard tools without opening the cover, thus meeting the emergency handling needs of the pipeline system.

[0005] To achieve the above objectives, this utility model provides a fast-switching floating valve structure, including a valve body. A control plate is connected to the top of the valve body via a drive shaft with a central hole. The upper end of the drive shaft is connected to a motor. A support plate is connected above the motor via a bracket, and a battery is mounted on the support plate. A valve body control cover is connected to the control plate. The lower end of the drive shaft is connected to a ball core. The bottom surface of the control plate is connected to a rotating ring. The rotating ring is located on the outer periphery of the top of the valve body and above the upper plate of the valve body. The circumference of the rotating ring has an anti-rotation screw fixing hole that mates with an anti-rotation screw. The bottom surface of the rotating ring has an anti-rotation pin limiting groove that mates with an anti-rotation pin. A limiting pin that mates with the limiting pin groove on the control plate is installed on the drive shaft. A signal rod connected to the drive shaft via a signal rod fastening screw is provided on the drive shaft. The signal rod mates with a signal switch mounted on the control plate. The upper plate of the valve body has an anti-rotation pin hole that mates with the anti-rotation pin. An anti-rotation thread fixing hole that mates with an anti-rotation screw is provided on the anti-dislodgement groove on the top circumference of the valve body.

[0006] The anti-rotation screw is sealed with a lead seal.

[0007] The drive shaft and valve body are sealed by a drive shaft seal ring.

[0008] The control panel is equipped with cable connectors.

[0009] The support plate is equipped with a battery holder and a circuit board, and the battery holder is connected to the battery.

[0010] The signal switches are located below the motor and are distributed on the outer circumference of the drive shaft.

[0011] A sealing joint is provided on one side of the ball core inside the valve body. A sealing ring is provided between the inner side of the sealing joint and the ball core. The sealing ring is in contact with the pressure plate and the pressure plate gasket on the inner side of the pressure plate. The sealing ring and the pressure plate gasket are simultaneously pressed against the ball core.

[0012] The other side of the ball core is in contact with the adjusting shim, the adjusting shim is connected to the spring, the spring is connected to the adjusting connector, and the adjusting connector is connected to the valve body.

[0013] Compared with the prior art, this utility model provides an anti-rotation threaded fixing hole that mates with the anti-rotation screw on the anti-dislodgement groove at the top of the valve body. This, along with the rotating ring installed below the control plate and the anti-rotation pin limiting groove and anti-rotation screw fixing hole on it, allows the valve to be rotated directly via the control plate in case of valve failure by quickly removing the anti-rotation screw. This, in turn, drives the ball core below to rotate via the transmission shaft, enabling the valve to open and close quickly and effectively. This avoids the damage caused by the rough operation of the valve in traditional methods, as well as the dangers of forced knocking or twisting in flammable and explosive environments. Attached Figure Description

[0014] Figure 1 This is a schematic cross-sectional view of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0016] Figure 3 This is a disassembled schematic diagram of the internal structure of this utility model.

[0017] Figure 4 This is a schematic diagram of the valve body structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the rotating ring structure of this utility model.

[0019] Figure 6 This is a schematic diagram of the control board structure of this utility model.

[0020] Explanation of reference numerals in the attached figures: 1 Motor, 2 Adjusting connector, 3 Spring, 4 Adjusting shim, 5 Ball core, 6 Pressure plate shim, 7 Pressure plate, 8 Sealing ring, 9 Sealing connector, 10 Drive shaft, 101 Drive shaft sealing ring, 11 Anti-rotation pin, 12 Anti-rotation screw, 13 Rotating ring, 131 Anti-rotation screw fixing hole, 132 Anti-rotation pin limiting groove, 14 Control board, 141 Limiting pin groove, 15 Valve body, 151 Anti-rotation thread fixing hole, 152 Anti-rotation pin hole, 153 Anti-dislodgement groove, 16 Battery, 17 Valve body control cover, 18 Circuit board, 19 Support plate, 20 Limiting pin, 21 Lead seal, 22 Battery holder, 23 Signal switch, 24 Signal rod, 25 Signal rod fastening screw, 26 Cable connector, 27 Valve body upper plate. Detailed Implementation

[0021] The present invention will now be further described with reference to the accompanying drawings.

[0022] See Figures 1-6 This utility model provides a quick-opening floating valve structure, including a valve body 15. A control plate 14 is connected to the top of the valve body 15 via a drive shaft 10 located in its central hole. The upper end of the drive shaft 10 is connected to a motor 1. A support plate 19 is connected above the motor 1 via a bracket, and a battery 16 is mounted on the support plate 19. A valve body control cover 17 is connected to the control plate 14. The lower end of the drive shaft 10 is connected to a ball core 5. The bottom surface of the control plate 14 is connected to a rotating ring 13. The rotating ring 13 is located on the outer periphery of the top of the valve body 15 and above the upper plate 27 of the valve body. A locking screw 12 is provided on the circumference of the rotating ring 13. The rotating ring 13 has a fixed hole 131 for the anti-rotation screw, and a fixed groove 132 for the anti-rotation pin 11 is provided on the bottom surface of the rotating ring 13. A fixed pin 20 is installed on the drive shaft 10, which is matched with the fixed pin groove 141 on the control plate 14. A signal rod 24 is provided on the drive shaft 10 and connected by a signal rod fastening screw 25. The signal rod 24 is matched with the signal switch 23 installed on the control plate 14. An anti-rotation pin hole 152 is provided on the upper plate 27 of the valve body, which is matched with the anti-rotation pin 11. An anti-rotation threaded fixing hole 151 is provided on the anti-dislodgement groove 153 on the top circumference of the valve body 15, which is matched with the anti-rotation screw 12.

[0023] The anti-rotation screw 12 is surrounded by a lead seal 21.

[0024] The drive shaft 10 and the valve body 15 are sealed by the drive shaft sealing ring 101.

[0025] The control panel 14 is equipped with a cable connector 26.

[0026] The support plate 19 is provided with a battery holder 22 and a circuit board 18, and the battery holder 22 is connected to the battery 16.

[0027] Signal switches 23 are located below motor 1 and are distributed in multiples on the outer circumference of drive shaft 10.

[0028] A sealing joint 9 is provided on one side of the ball core 5 inside the valve body 15. A sealing ring 8 is provided between the inner side of the sealing joint 9 and the ball core 5. The sealing ring 8 is in contact with the pressure plate 7 and the pressure plate gasket 6 on the inner side of the pressure plate 7. The sealing ring 8 and the pressure plate gasket 6 are simultaneously pressed against the ball core 5.

[0029] The other side of the ball core 5 is in contact with the adjusting shim 4. The adjusting shim 4 is connected to the spring 3. The spring 3 is connected to the adjusting connector 2. The adjusting connector 2 is connected to the valve body 15.

[0030] Working principle: See Figures 1-6 This utility model requires minimal debugging; specifically, as shown below... Figure 1 , Figure 4 As shown, a sealing joint 9 is installed on the valve body 15; a sealing ring 8 is installed on the sealing joint 9, and the sealing ring 8 is fixed by the pressure plate 7 and is in contact with the pressure plate gasket 6. The pressure plate 7 and the sealing ring 8 are in close contact with the ball core 5. The other side of the ball core 5 is in contact with the adjusting shim 4. The adjusting shim 4 is squeezed by the spring 3. The other end of the spring 3 is in contact with the adjusting joint 2. The adjusting joint 2 is connected to the valve body 15. The upper end of the valve body 15, the upper plate 27 and the top are provided with anti-rotation pin holes 152 and anti-disengagement grooves 153. The anti-disengagement groove 153 is provided with anti-rotation threaded fixing holes 151. An anti-rotation pin 11 is installed in the anti-rotation pin hole 152. The anti-rotation pin 11 is in contact with the rotating ring 13.

[0031] like Figure 1 , Figure 4 , Figure 5 , Figure 6 As shown, the rotating ring 13 is provided with anti-rotation screw fixing hole 131 and anti-rotation pin limiting groove 132. The anti-rotation pin limiting groove 132 is a 1 / 4 semi-circular groove to limit the rotation of the anti-rotation pin 11. The number of anti-rotation screws 12 shall not be less than 4. Half of the anti-rotation screws 12 are engaged with the anti-rotation screw fixing hole 131, and the other half of the anti-rotation screws 12 are engaged with the anti-dislodgement groove 153. A lead seal 21 is also provided at the anti-rotation screw 12.

[0032] like Figure 1 , Figure 2 , Figure 3As shown, the rotating ring 13 is connected to the bottom of the control board 14. The control board 14 is equipped with signal switches 23. There are at least two signal switches 23 located at the lower end of the motor 1. The signal switches 23 cooperate with the signal rod 24. The signal rod 24 is connected to the transmission shaft 10 and fixed by the signal rod fastening screw 25. At the same time, the transmission shaft 10 is equipped with a limit pin 20. The limit pin 20 cooperates with the limit pin groove 141 on the control board 14. The limit pin groove 141 is a 1 / 4 semi-circular groove that limits the rotation of the limit pin 20. Meanwhile, the drive shaft 10 is sealed to the valve body 15 by the drive shaft sealing ring 101. The lower end is connected to the ball core 5 and the upper end is connected to the motor 1. The upper end of the motor 1 is provided with a support plate 19. The support plate 19 is connected to the battery card holder 22 and the circuit board 18. The battery card holder 22 is connected and fixed to the battery 16. At the same time, the lower end of the motor 1 is connected to the control board 14. The control board 14 is equipped with a cable connector 26 and a valve body control cover 17.

[0033] In practical applications, if the valve malfunctions and cannot be opened or closed by controlling the motor 1 via the circuit board 18, the valve can be quickly opened or closed without opening or removing the valve body control cover 17 and the motor 1. Maintenance personnel only need to remove the anti-rotation screw 12 that mates with the anti-rotation screw fixing hole 131, and then rotate the valve body control cover 17 to force open or close the valve. Simultaneously, to ensure that the valve is not fully opened or closed during forced opening or closing, an anti-rotation pin limiting groove 132 is provided on the rotating ring 13. During the forced opening process, when the valve is fully open or fully closed, the anti-rotation pin limiting groove 132 will limit the valve's movement.

[0034] The above are merely preferred embodiments of this utility model, intended only to aid in understanding the method and core concept of this application. The scope of protection of this utility model is not limited to the above embodiments; all technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the scope of protection of this utility model.

[0035] This invention comprehensively solves the shortcomings of existing technologies, such as the time-consuming and laborious nature of forced operation when valves malfunction and cannot be operated normally, which can easily damage the valves and increase safety hazards. Through the design of the rotating ring and the anti-rotation screw on the top of the valve body, the valve can be quickly opened and closed manually without disassembling the control cover, which greatly improves the response speed of valve opening and closing, ensures pipeline safety, and avoids the damage and potential safety factors caused by rough operation in reality. It has good practical application value.

Claims

1. A fast-switching floating valve structure, comprising a valve body (15), wherein a control plate (14) is connected to the top of the valve body (15) via a drive shaft (10) disposed in its central hole, the upper end of the drive shaft (10) is connected to a motor (1), a support plate (19) is connected above the motor (1) via a bracket, a battery (16) is disposed on the support plate (19), a valve body control cover (17) is connected to the control plate (14), and the lower end of the drive shaft (10) is connected to a ball core (5), characterized in that, The bottom surface of the control plate (14) is connected to the rotating ring (13). The rotating ring (13) is located on the top periphery of the valve body (15) and above the upper plate (27) of the valve body. The circumference of the rotating ring (13) is provided with an anti-rotation screw fixing hole (131) that cooperates with the anti-rotation screw (12). The bottom surface of the rotating ring (13) is provided with an anti-rotation pin limiting groove (132) that cooperates with the anti-rotation pin (11). The transmission shaft (10) is equipped with a limiting pin groove (141) that cooperates with the control plate (14). The transmission shaft (10) is provided with a signal rod (24) connected by a signal rod fastening screw (25), and the signal rod (24) cooperates with the signal switch (23) installed on the control plate (14). The valve body upper plate (27) is provided with an anti-rotation pin hole (152) that cooperates with the anti-rotation pin (11). The anti-dislodgement groove (153) on the top circumference of the valve body (15) is provided with an anti-rotation thread fixing hole (151) that cooperates with the anti-rotation screw (12).

2. The floating valve structure for rapid switching according to claim 1, characterized in that, The anti-rotation screw (12) is surrounded by a lead seal (21).

3. The floating valve structure for rapid switching according to claim 1, characterized in that, The drive shaft (10) and the valve body (15) are sealed by a drive shaft sealing ring (101).

4. The floating valve structure for rapid switching according to claim 1, characterized in that, The control panel (14) is provided with a cable connector (26).

5. The floating valve structure for rapid switching according to claim 1, characterized in that, The support plate (19) is provided with a battery holder (22) and a circuit board (18), and the battery holder (22) is connected to the battery (16).

6. The floating valve structure for rapid switching according to claim 1, characterized in that, The signal switch (23) is located below the motor (1) and is distributed in multiple ways on the outer circumference of the drive shaft (10).

7. The floating valve structure for rapid switching according to claim 6, characterized in that, A sealing joint (9) is provided on one side of the ball core (5) inside the valve body (15). A sealing ring (8) is provided between the inner side of the sealing joint (9) and the ball core (5). The sealing ring (8) is in contact with the pressure plate (7) located on its periphery and the pressure plate gasket (6) on the inner side of the pressure plate (7). The sealing ring (8) and the pressure plate gasket (6) are simultaneously pressed against the ball core (5).

8. The floating valve structure for rapid switching according to claim 7, characterized in that, The other side of the ball core (5) is attached to the adjusting shim (4), the adjusting shim (4) is connected to the spring (3), the spring (3) is connected to the adjusting connector (2), and the adjusting connector (2) is connected to the valve body (15).