A steam dispensing station
Patent Information
- Application Number
- CN202522152731.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-11
AI Technical Summary
在多路蒸汽分配场景下,现有一些蒸汽分配系统结构复杂,安装与维护都较为不便
[0011]本实用新型的有益效果是:通过蒸汽分配单元(含进汽口)与多条分配管道直接连接,结构简洁,无需复杂辅助设备,安装时只需对接蒸汽源与用汽设备,维护时可快速定位核心部件问题,降低安装与维护成本;多路并行的分配管道能为不同用汽场景提供独立输送路径,可灵活适配多路用汽需求,增强了蒸汽分配站的通用性与扩展性。
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Figure CN224836994U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steam distribution technology, and in particular to a steam distribution station. Background Technology
[0002] Existing technologies for steam distribution have several shortcomings in multi-channel steam distribution. In multi-channel steam distribution scenarios, some existing steam distribution systems have complex structures, making installation and maintenance inconvenient. Utility Model Content
[0003] The solution to the technical problem of this utility model is: a steam distribution station, including a steam distribution unit, multiple distribution pipes and an insulation box, wherein the insulation box has an insulation cavity, and the steam distribution unit is disposed in the insulation cavity; the insulation box also has multiple through holes, and the multiple distribution pipes pass through the multiple through holes and are connected to the steam distribution unit; the steam distribution unit has a steam inlet.
[0004] Furthermore, the steam distribution unit includes a steam inlet pipe and multiple steam distribution interface connectors; the multiple steam distribution interface connectors are distributed on the steam inlet pipe; multiple distribution pipes are plugged and plugged into the multiple steam distribution interface connectors respectively, and the steam inlet is located on the steam inlet pipe.
[0005] Furthermore, the steam distribution interface connector includes a steam distribution structure, which is disposed on the steam inlet pipe and has a steam outlet interface; the steam outlet interface is plugged into and plugged into any of the distribution pipes.
[0006] Furthermore, the steam distribution structure includes a contact connector and a distribution shut-off valve. The contact connector is located on the steam inlet pipe, the steam outlet port is located on the contact connector, and the distribution shut-off valve is located on the contact connector.
[0007] Furthermore, the steam distribution station also includes a sewage pipe and a sewage shut-off valve. A sewage outlet is also provided on the steam inlet pipe. The sewage pipe is connected to the steam inlet pipe through the sewage outlet. The sewage shut-off valve is installed on the sewage pipe.
[0008] Furthermore, the steam distribution station also includes a drain pipe and a drain valve. A drain outlet is also provided on the steam inlet pipe. The drain pipe is connected to the steam inlet pipe through the drain outlet. The drain valve is located on the drain pipe.
[0009] Furthermore, the steam distribution station also includes a mounting frame, which is mounted on the insulation box.
[0010] Furthermore, the insulated box includes an insulation layer and an insulated box body. The insulated box body has a loading cavity, and the insulation layer is disposed in the loading cavity, forming the insulated cavity.
[0011] The beneficial effects of this utility model are: the steam distribution unit (including the steam inlet) is directly connected to multiple distribution pipelines, which is simple in structure and does not require complex auxiliary equipment. During installation, it is only necessary to connect the steam source and the steam-using equipment. During maintenance, the core component problems can be quickly located, reducing installation and maintenance costs. The multiple parallel distribution pipelines can provide independent delivery paths for different steam usage scenarios, which can flexibly adapt to multiple steam usage needs and enhance the versatility and scalability of the steam distribution station. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the first overall structure of a steam distribution station according to this utility model; Figure 2 This is a schematic diagram of the structure of a steam distribution unit in a steam distribution station according to this utility model; Figure 3 This is a schematic diagram of the second overall structure of a steam distribution station according to this utility model.
[0013] Reference numerals: 1-Steam distribution unit; 11-Steam inlet; 12-Steam inlet pipe; 13-Steam distribution interface connector; 2-Distribution pipe; 3-Insulation box; 31-Insulation cavity; 32-Insulation layer; 33-Insulation box body; 4-Steam distribution structure; 5-Contact connector; 6-Distribution shut-off valve; 7-Drain shut-off valve; 8-Drain pipe; 9-Drainage pipe; 10-Drainage valve; 14-Mounting bracket. Detailed Implementation
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments have been briefly explained above. Obviously, the described drawings are only a part of the embodiments of this utility model, not all of them. Those skilled in the art can obtain other design schemes and drawings based on these drawings without creative effort.
[0015] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connection relationships mentioned herein do not simply refer to direct connection of components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0016] Reference Figures 1-3 A steam distribution station includes a steam distribution unit 1, multiple distribution pipes 2, and an insulation box 3. The steam distribution unit 1 distributes and delivers steam to downstream steam-consuming equipment as needed (e.g., steam consumption amount and steam consumption period). The insulation box 3 has an insulation cavity 31, and the steam distribution unit 1 is located inside the insulation cavity 31. The insulation box 3 serves as a protective and insulating carrier for the steam distribution unit 1, preventing heat exchange between the steam and the external environment. Simultaneously, multiple through holes on the insulation box 3 correspond one-to-one with the distribution pipes 2, providing precise channels for pipe installation and ensuring the sealing and stability of the connection between the distribution pipes 2 and the internal steam distribution unit 1. The insulation box 3 is also provided with multiple through holes, through which multiple distribution pipes 2 pass and are connected to the steam distribution unit 1. All distribution pipes 2 are directly connected to the steam distribution unit 1, forming multiple parallel output channels. Each pipe can correspond to one or a group of steam-using equipment (such as steam-using points on the production line, heating equipment, etc.), providing an independent steam delivery path for different steam-using scenarios. The steam distribution unit 1 undertakes the core functions of receiving, temporarily storing, and regulating steam. The steam distribution unit 1 is provided with a steam inlet 11, which is connected to an external steam source (such as a boiler or steam pipeline) and serves as the entrance for steam into the system, undertaking the core functions of receiving, temporarily storing, and regulating steam. In this embodiment, the steam distribution unit 1 (including the steam inlet 11) is directly connected to multiple distribution pipelines 2, which is simple in structure and does not require complex auxiliary equipment. During installation, it is only necessary to connect the steam source and the steam-using equipment. During maintenance, the core component problems can be quickly located, reducing installation and maintenance costs. The multiple parallel distribution pipelines 2 can provide independent delivery paths for different steam-using scenarios, which can flexibly adapt to multiple steam-using needs and enhance the versatility and scalability of the steam distribution station.
[0017] The steam distribution unit 1 includes a steam inlet pipe 12 and multiple steam distribution interface connectors 13. The multiple steam distribution interface connectors 13 are distributed on the steam inlet pipe 12. The steam inlet pipe 12 serves as the core channel for steam to enter the steam distribution unit 1. Its steam inlet 11 directly connects to an external steam source (boiler, steam pipeline), undertaking the initial receiving and transmission of steam. Simultaneously, it provides an installation carrier for the multiple steam distribution interface connectors 13, acting as a bridge connecting the external steam source and the downstream distribution pipes 2. Multiple distribution pipes 2 are plugged into and detached from the multiple steam distribution interface connectors 13. The steam distribution interface connectors 13 are evenly distributed on the steam inlet pipe 12, with each connector corresponding to one distribution pipe 2. Their core design is a pluggable connection structure, enabling rapid connection and separation between the distribution pipe 2 and the steam inlet pipe 12, ensuring that each distribution pipe 2 can obtain uniform and stable steam from the steam inlet pipe 12. The steam inlet 11 is located on the steam inlet pipe 12. In this embodiment, the steam inlet pipe 12 connects to an external steam source and carries a steam distribution interface, ensuring the initial reception and delivery of steam. The steam distribution interfaces are evenly distributed and support plug-and-play connections as needed, allowing the installation of the distribution pipe 2 to be carried out without complicated operations. During maintenance, faulty pipes can be quickly isolated without affecting the steam supply of other branches. Corresponding distribution pipes 2 can also be quickly added or removed by plugging and unplugging to meet flexible steam demand, improve distribution efficiency, and reduce operational difficulty. At the same time, the even distribution ensures that each distribution pipe 2 receives uniform and stable steam, and the plug-and-play structure ensures sealing, reduces leakage and energy waste, and can flexibly adapt to different steam demand, enhancing the practicality of the distribution station.
[0018] The steam distribution interface connector 13 includes a steam distribution structure 4, which is disposed on the steam inlet pipe 12 and has a steam outlet interface; the steam outlet interface is plugged into and plugged into any of the distribution pipes 2. In this embodiment, the steam distribution structure 4 is located on the steam inlet pipe 12, and the steam outlet interface on the steam inlet pipe 12 is plugged into and disconnected from the distribution pipe 2. This design makes the distribution pipe 2 easy to install and disassemble without complicated operations, adapts to the dynamic adjustment of the production line by adding or removing steam-using equipment, and meets the needs of flexible production. When the branch is temporarily stopped, the steam can be cut off by disconnecting the pipe, reducing ineffective losses and manpower input. Moreover, the steam outlet interface ensures the connection sealing, and with the structure, the steam supply is stable. In case of failure, the steam can be quickly cut off, reducing risks and balancing efficiency and safety. The steam distribution structure 4 includes a contact connector 5 and a distribution shut-off valve 6. The contact connector 5 is provided on the steam inlet pipe 12, the steam outlet port is provided on the contact connector 5, and the distribution shut-off valve 6 is provided on the contact connector 5. In this embodiment, the distribution shut-off valve 6 is integrated into the contact connector 5. This design can efficiently connect the steam inlet pipe 12 and the steam-using equipment. The steam outlet interface ensures accurate steam delivery. The distribution shut-off valve 6 can flexibly control the steam on and off, making it easy to adjust the steam supply in real time. The overall structure is compact and highly integrated, simplifying the installation process. At the same time, it can achieve precise control of steam distribution, reduce steam waste, and improve steam utilization efficiency and ease of operation.
[0019] The steam distribution station also includes a sewage pipe 8 and a sewage shut-off valve 7. A sewage outlet is also provided on the steam inlet pipe 12. The sewage pipe 8 is connected to the steam inlet pipe 12 through the sewage outlet. The sewage shut-off valve 7 is provided on the sewage pipe 8. In this embodiment, the steam distribution station is equipped with a drain pipe 8 and a drain shut-off valve 7. The drain pipe 8 and the steam inlet pipe 12 are connected through the drain port of the steam inlet pipe 12. During maintenance, impurities in the steam inlet pipe 12 can be discharged through the drain pipe 8 to prevent their accumulation from affecting the steam purity and delivery efficiency, thus ensuring the stable operation of the steam system. The drain shut-off valve 7 can flexibly control the drain operation, opening or closing as needed, which not only prevents unnecessary steam leakage but also simplifies the drain process, reduces maintenance difficulty, and further improves the reliability and practicality of the steam distribution station.
[0020] The steam distribution station also includes a drain pipe 9 and a drain valve 10. A drain outlet is also provided on the steam inlet pipe 12. The drain pipe 9 is connected to the steam inlet pipe 12 through the drain outlet. The drain valve 10 is provided on the drain pipe 9. In this embodiment, the steam trap 10 provides crucial protection for the dry steam system. It can accurately and automatically drain the condensate in the steam inlet pipe 12, while preventing dry steam leakage. This ensures that the steam delivered to the steam-consuming end is high-purity dry steam, meeting the stringent requirements for steam quality in high-precision processes such as drying and heating. In addition, timely condensate drainage can reduce fluid resistance in the pipe, avoid steam transmission pressure loss and flow rate reduction, reduce energy consumption, improve system operating efficiency, and prevent condensate from causing corrosion or water hammer damage to various pipes and steam-consuming equipment, thus extending equipment life and balancing practicality and economy.
[0021] The steam distribution station also includes a mounting frame 14, which is mounted on the insulation box 3; In this embodiment, an installation rack 14 is added to the insulation box 3 of the steam distribution station. The core value lies in optimizing the equipment installation and maintenance experience. The installation rack 14 provides stable fixed support for the entire steam distribution station. The equipment can be mounted or fixed in a designated location (such as a wall or bracket) as needed, avoiding the space occupied by ground placement. It is especially suitable for industrial scenarios with limited space.
[0022] The insulated box 3 includes an insulation layer 32 and an insulated box body 33. The insulated box body 33 has a loading cavity, and the insulation layer 32 is disposed in the loading cavity. The insulation layer 32 surrounds and forms the insulated cavity 31. In this embodiment, the insulation box 33 provides a sturdy outer shell, and its loading cavity provides a dedicated installation space for the insulation layer 32; the insulation layer 32 wraps the steam distribution unit 1 through the internal insulation cavity 31, reducing the heat exchange between the steam distribution unit 1 and the outside cold air; at the same time, the double-layer structure can also protect the steam distribution unit 1 from external impacts and dust corrosion, extend the life of components, and the overall structure is stable, adaptable to installation in multiple scenarios, and provides a reliable insulation and protection foundation for steam.
[0023] The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A steam distribution station, characterized in that: It includes a steam distribution unit (1), multiple distribution pipes (2) and an insulation box (3). The insulation box (3) has an insulation cavity (31) and the steam distribution unit (1) is located inside the insulation cavity (31). The insulation box (3) also has multiple through holes, and the multiple distribution pipes (2) pass through the multiple through holes and are connected to the steam distribution unit (1). The steam distribution unit (1) has a steam inlet (11).
2. A steam distribution station according to claim 1, characterized in that: The steam distribution unit (1) includes a steam inlet pipe (12) and multiple steam distribution interface connectors (13); the multiple steam distribution interface connectors (13) are distributed on the steam inlet pipe (12); multiple distribution pipes (2) are plugged and plugged into the multiple steam distribution interface connectors (13) respectively, and the steam inlet (11) is located on the steam inlet pipe (12).
3. A steam distribution station according to claim 2, characterized in that: The steam distribution interface connector (13) includes a steam distribution structure (4), which is located on the steam inlet pipe (12) and has a steam outlet interface; the steam outlet interface is plugged into and plugged into any of the distribution pipes (2).
4. A steam distribution station according to claim 3, characterized in that: The steam distribution structure (4) includes a contact connector (5) and a distribution shut-off valve (6). The contact connector (5) is located on the steam inlet pipe (12), the steam outlet port is located on the contact connector (5), and the distribution shut-off valve (6) is located on the contact connector (5).
5. A steam distribution station according to claim 2, characterized in that: The steam distribution station also includes a sewage pipe (8) and a sewage shut-off valve (7). A sewage outlet is also provided on the steam inlet pipe (12). The sewage pipe (8) is connected to the steam inlet pipe (12) through the sewage outlet. The sewage shut-off valve (7) is provided on the sewage pipe (8).
6. A steam distribution station according to claim 2, characterized in that: The steam distribution station also includes a drain pipe (9) and a drain valve (10). A drain outlet is also provided on the steam inlet pipe (12). The drain pipe (9) is connected to the steam inlet pipe (12) through the drain outlet. The drain valve (10) is located on the drain pipe (9).
7. A steam distribution station according to claim 1, characterized in that: The steam distribution station also includes a mounting frame (14), which is mounted on the insulation box (3).
8. A steam distribution station according to claim 1, characterized in that: The insulated box (3) includes an insulation layer (32) and an insulated box body (33). The insulated box body (33) has a loading cavity, and the insulation layer (32) is disposed in the loading cavity. The insulation layer (32) surrounds and forms the insulated cavity (31).