A device for monitoring the condition of a long-distance pipeline dredged
Patent Information
- Application Number
- CN202522109150.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0005]本实用新型的目的在于提供一种疏浚长排距管线的输送状态监测装置,解决了现有技术中传统的检测方式,通过人工巡检对管道进行监测检查,无法实时获取管内的流量、压力数据,导致堵管、泄漏等事故响应延迟,且过于依赖人工经验的问题
[0005]本实用新型的目的在于提供一种疏浚长排距管线的输送状态监测装置,解决了现有技术中传统的检测方式,通过人工巡检对管道进行监测检查,无法实时获取管内的流量、压力数据,导致堵管、泄漏等事故响应延迟,且过于依赖人工经验的问题。
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Figure CN224837019U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline monitoring technology, and in particular to a device for monitoring the transport status of dredged long-distance pipelines. Background Technology
[0002] Long-distance dredging pipelines are key supporting equipment for cutter suction / trawl suction dredgers. They are used to transport dredged mud from the work area to the dumping ground or reclamation area. A single pipeline can be several kilometers long, and the total transport distance can exceed 10 kilometers through multi-stage series connection.
[0003] As coastal and inland waterway dredging projects develop towards longer distances and higher sediment concentrations, it is necessary to constantly monitor the pipeline's transport status to prevent problems with key parameters such as internal flow and pressure, which could lead to blockages or leaks.
[0004] However, traditional detection methods rely on manual inspections to monitor and check pipelines, which cannot obtain real-time data on flow and pressure within the pipes. This leads to delays in responding to incidents such as pipe blockages and leaks, and also relies too heavily on human experience. Utility Model Content
[0005] The purpose of this invention is to provide a monitoring device for the transport status of dredged long-distance pipelines, which solves the problems of traditional detection methods in the prior art, which rely on manual inspection to monitor and check the pipeline, making it impossible to obtain real-time flow and pressure data in the pipeline, resulting in delayed response to accidents such as pipe blockage and leakage, and relying too much on human experience.
[0006] To achieve the above objectives, this utility model provides a monitoring device for the transport status of dredged long-distance pipelines, including a pipe body, a pressure sensor, a flow sensor, and multiple installation components.
[0007] Each of the mounting components includes an internally threaded pipe and a ball valve. The outer wall of the ball valve has a first thread, and the inner wall of the ball valve has a second thread. The pressure sensor and the flow sensor have a third thread. The pipe body has two pressure holes. The internally threaded pipe is welded to the pipe body and located on the corresponding pressure holes. The ball valve is disposed on the internally threaded pipe, and the first thread is adapted to the internally threaded pipe. The pressure sensor and the flow sensor are respectively disposed on the ball valve, and the second thread is adapted to the third thread.
[0008] The monitoring device for the transport status of the dredged long-distance pipeline also includes an electrical control box and a mounting frame. The mounting frame is set on the ground, and the electrical control box is set on the mounting frame.
[0009] The monitoring device for the transport status of the dredged long-distance pipeline also includes a solar panel and a battery. The solar panel is located at the upper end of the mounting frame, and the battery is located inside the mounting frame and on the side of the electrical control box.
[0010] The monitoring device for the transport status of the dredged long-distance pipeline also includes a flange ring, which is fixedly connected to one end of the pipe body.
[0011] The mounting bracket and the electrical control box are located on one side of the pipe body, and the electrical control box is electrically connected to the pressure sensor and the flow sensor.
[0012] This utility model discloses a monitoring device for the conveying status of a long-distance dredging pipeline. An internally threaded pipe is welded to the pipe body and located on the corresponding pressure hole. A ball valve is installed on the internally threaded pipe, with the first thread adapted to the internally threaded pipe. A pressure sensor and a flow sensor are respectively installed on the ball valve, with the second thread adapted to the third thread. When the ball valve is installed in the internally threaded pipe, a layer of raw rubber tape is wrapped around the ball valve before connecting it to the internally threaded pipe. When the pressure sensor or flow sensor is connected to the ball valve, a layer of raw rubber tape is also wrapped around its exterior before connecting it to the ball valve. This serves to prevent water seepage and leakage. After installation, the pressure sensor and flow sensor can monitor the real-time data of the internal pressure and flow rate of the pipe body, respectively. The device is easy to disassemble and install; when not in use, the ball valve can be closed by turning it. Thus, this device replaces manual inspection with sensor equipment, enabling real-time monitoring of the pipe's internal condition. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a front view of the entire utility model.
[0016] Figure 3 This is the utility model Figure 2 A sectional view along line AA.
[0017] Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.
[0018] 101-Pipe body, 102-Pressure sensor, 103-Flow sensor, 104-Electrical control box, 105-Mounting bracket, 106-Solar panel, 107-Battery, 108-Flange ring, 109-Internal threaded pipe, 110-Ball valve, 111-First thread, 112-Second thread, 113-Third thread. Detailed Implementation
[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0020] Please see Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a front view of the entire utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 3 Enlarged view of the local structure at point B.
[0021] This utility model provides a device for monitoring the transport status of dredged long-distance pipelines, including a pipe body 101, a pressure sensor 102, a flow sensor 103, multiple mounting components, an electrical control box 104, a mounting frame 105, a solar panel 106, a battery 107, and a flange ring 108. Each mounting component includes an internally threaded pipe 109 and a ball valve 110. The outer wall of the ball valve 110 has a first thread 111, and the inner wall of the ball valve 110 has a second thread 112. The pressure sensor 102 and the flow sensor 103 have a third thread 113.
[0022] In this specific embodiment, when the ball valve 110 is installed in the internally threaded pipe 109, a layer of raw rubber tape is wrapped around the ball valve 110 before connecting the ball valve 110 to the internally threaded pipe 109. When the pressure sensor 102 or the flow sensor 103 is connected to the ball valve 110, a layer of raw rubber tape is also wrapped around its exterior before connecting it to the ball valve 110. This serves to prevent water seepage and leakage. After installation, the pressure sensor 102 and the flow sensor 103 can monitor the real-time data of the internal pressure and flow rate of the pipe body 101, respectively. It is also easy to disassemble and install. When not in use, the ball valve 110 can be turned off. Thus, this device replaces manual inspection with sensor equipment, thereby enabling real-time monitoring of the internal condition of the pipe body 101.
[0023] The pipe body 101 has two pressure holes. The internally threaded pipe 109 is welded to the pipe body 101 and located on the corresponding pressure hole. The ball valve 110 is disposed on the internally threaded pipe 109, and the first thread 111 is adapted to the internally threaded pipe 109. The pressure sensor 102 and the flow sensor 103 are respectively disposed on the ball valve 110, and the second thread 112 is adapted to the third thread 113. When the ball valve 110 is installed in the internally threaded pipe 109, a layer of raw rubber tape is wrapped around the ball valve 110 before connecting the ball valve 110 to the internally threaded pipe 109. When the pressure sensor 102 or the flow sensor 103 is connected to the ball valve 110, a layer of raw rubber tape is also wrapped around its exterior before connecting it to the ball valve 110. This serves to prevent water seepage and leakage. After installation, the pressure sensor 102 and the flow sensor 103 can monitor the real-time data of the internal pressure and flow rate of the pipe body 101, respectively. It is also easy to disassemble and install. When not in use, the ball valve 110 can be turned off. Thus, this device replaces manual inspection with sensor equipment, thereby enabling real-time monitoring of the internal condition of the pipe body 101.
[0024] Secondly, the mounting bracket 105 is placed on the ground, and the electrical control box 104 is mounted on the mounting bracket 105. The solar panel 106 is located at the upper end of the mounting bracket 105, and the battery 107 is located inside the mounting bracket 105 and on the side of the electrical control box 104. The bottom of the mounting bracket 105 is inserted into the ground to make it stand stably near the pipe body 101. The solar panel 106 generates electrical energy, which is then stored in the battery 107. The battery 107 is electrically connected to the electrical control box 104 and the solar panel 106 to facilitate energy storage and discharge.
[0025] Meanwhile, the flange ring 108 is fixedly connected to one end of the pipe body 101. The mounting bracket 105 and the electrical control box 104 are respectively located on one side of the pipe body 101, and the electrical control box 104 is electrically connected to the pressure sensor 102 and the flow sensor 103. The flange ring 108 facilitates the docking and installation of the pipe body 101 with the next pipe body 101.
[0026] When using the conveying status monitoring device for dredging long-distance pipelines according to this utility model, when the ball valve 110 is installed in the internally threaded pipe 109, a layer of raw rubber tape is wrapped around the ball valve 110 before connecting the ball valve 110 to the internally threaded pipe 109. When the pressure sensor 102 or flow sensor 103 is connected to the ball valve 110, a layer of raw rubber tape is also wrapped around its exterior before connecting it to the ball valve 110. This serves to prevent water seepage and leakage. After installation, the pressure sensor 102 and flow sensor 103 can respectively monitor the real-time data of the internal pressure and flow rate of the pipe body 101. It is easy to disassemble and install. When not in use, the ball valve 110 can be turned off. Thus, the device replaces manual inspection with sensor equipment, and can monitor the condition inside the pipe 101 in real time. The bottom of the mounting bracket 105 is inserted into the ground to make it stand stably near the pipe 101. The solar panel 106 generates electricity and stores it in the battery 107. The battery 107 is electrically connected to the electrical control box 104 and the solar panel 106 to facilitate power storage and discharge. The flange ring 108 facilitates the docking and installation of the pipe 101 with the next pipe section 101.
[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A device for monitoring the transport status of a dredged long-distance pipeline, comprising a pipe body, characterized in that, It also includes pressure sensors, flow sensors, and multiple mounting components; Each of the mounting components includes an internally threaded pipe and a ball valve. The outer wall of the ball valve has a first thread, and the inner wall of the ball valve has a second thread. The pressure sensor and the flow sensor have a third thread. The pipe body has two pressure holes. The internally threaded pipe is welded to the pipe body and located on the corresponding pressure holes. The ball valve is disposed on the internally threaded pipe, and the first thread is adapted to the internally threaded pipe. The pressure sensor and the flow sensor are respectively disposed on the ball valve, and the second thread is adapted to the third thread.
2. The device for monitoring the transport status of dredged long-distance pipelines as described in claim 1, characterized in that, The monitoring device for the transport status of the dredged long-distance pipeline also includes an electrical control box and a mounting frame. The mounting frame is set on the ground, and the electrical control box is set on the mounting frame.
3. The device for monitoring the transport status of dredged long-distance pipelines as described in claim 2, characterized in that, The monitoring device for the transport status of the dredged long-distance pipeline also includes a solar panel and a battery. The solar panel is located at the upper end of the mounting frame, and the battery is located inside the mounting frame and on the side of the electrical control box.
4. The device for monitoring the transport status of dredged long-distance pipelines as described in claim 3, characterized in that, The monitoring device for the transport status of the dredged long-distance pipeline also includes a flange ring, which is fixedly connected to one end of the pipe body.
5. The device for monitoring the transport status of dredged long-distance pipelines as described in claim 4, characterized in that, The mounting bracket and the electrical control box are located on one side of the pipe body, and the electrical control box is electrically connected to the pressure sensor and the flow sensor.