A boiler roof seal structure
Patent Information
- Application Number
- CN202522279548.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]为了弥补现有技术的不足,解决了快速、可靠地锁紧或释放炉顶,以及通过清理叶转动对泄压储存壳内部进行清理的问题,提出的一种锅炉炉顶密封结构
本实用新型设置的炉顶拆装组件,通过当防护壳进入连接框内时,转动防滑转盘带动第一传动杆和第一齿轮杆进行转动,通过第一齿轮杆带动齿轮进行转动,继而通过齿轮带动第二传动杆和第一伞齿轮进行主动,通过第一伞齿轮带动第二伞齿轮进行转动,随后通过第二伞齿轮带动双向丝杆进行转动,通过双向丝杆转动带动螺纹块与活动杆进行移动,最后通过活动杆带动插头进行移动,对炉顶进行固定与拆卸,从而起到了快速、可靠地锁紧或释放炉顶的作用,实现了省力且精准的机械式拆装,避免了传统螺栓紧固带来的操作繁琐与密封面磨损问题,提升了炉顶维护的便捷性与密封结构的长期稳定性。
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Figure CN224837337U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of boiler furnace top technology, specifically a boiler furnace top sealing structure. Background Technology
[0002] The boiler top sealing structure is crucial for ensuring the safe and economical operation of the boiler. It is usually divided into primary sealing and secondary sealing. The primary sealing uses a fully welded metal structure in the high-temperature through-wall pipe area to block flue gas. The secondary sealing achieves thermal sealing through the insulation material inside the large cover, which can effectively prevent air and ash leakage, reduce heat loss, improve boiler thermal efficiency, and avoid safety hazards caused by ash accumulation and corrosion. It is essential for ensuring stable equipment operation and reducing energy consumption.
[0003] In the existing technology, a furnace top sealing structure with announcement number CN209819518U is described. This application engages a first protrusion with a first slot and a second protrusion with a second slot, thereby preventing the first sealing strip and the second sealing strip from separating from each other, thereby improving the tightness of the connection between the two and ensuring the sealing performance of the furnace top. However, in practice, the furnace top is typically installed, sealed, or disassembled by rotating multiple bolts. It's not possible to precisely install or disassemble the furnace top using the furnace top assembly / disassembly components. Furthermore, the large number and limited distribution of bolts make it difficult for operators to ensure uniform tightening force on each bolt, easily leading to uneven sealing pressure. This can cause localized leaks or damage to the sealing ring due to excessive compression. Secondly, manual operation is time-consuming and labor-intensive, especially in high-temperature or confined environments, resulting in low installation efficiency and safety hazards. In addition, repeated disassembly and assembly can cause bolt thread wear or stripping, reducing connection reliability. Over long-term use, the sealing effect gradually deteriorates, affecting the sealing surface's fit accuracy and limiting the controllability and repeatability of the disassembly / assembly process. Therefore, we provide a boiler furnace top sealing structure. Utility Model Content
[0004] To overcome the shortcomings of existing technologies and solve the problems of quickly and reliably locking or releasing the furnace top, as well as cleaning the inside of the pressure relief storage shell by rotating the cleaning blades, a boiler furnace top sealing structure is proposed.
[0005] The technical solution adopted by this utility model to solve its technical problem is: A boiler top sealing structure, comprising: The boiler has mounting grooves on both sides, a connecting frame is fixedly installed on the surface of the mounting groove, a slot is provided on the inner side wall of the connecting frame, and a sealing groove is provided at the top of the boiler. The interior of the sealing groove is connected to the furnace top through a sealing ring. A furnace top disassembly assembly is installed on both sides of the furnace top and is used to disassemble and assemble the furnace top.
[0006] Preferably, the furnace top disassembly assembly includes: The protective shells are bolted to both sides of the furnace top. The front and back of the protective shells have limiting holes, the inside of the protective shells has a travel groove, the upper middle part of the protective shells has a second limiting hole, the upper end of the protective shells is connected to a mounting shell by bolts, and the upper end of the mounting shells has a third limiting hole.
[0007] Preferably, a first transmission rod is provided inside the third limiting hole, an anti-slip turntable is fixedly installed at the upper end of the first transmission rod, a first gear rod is fixedly installed at the lower end of the first transmission rod, and the lower end of the first gear rod is set in the inner bottom of the mounting shell through a bearing.
[0008] Preferably, a gear meshes with the surface of the first gear rod, the upper end of the gear is mounted on the inner top of the mounting housing via a bearing, and a second transmission rod is fixedly mounted on the lower end of the gear, the second transmission rod being partially adapted to the second limiting hole.
[0009] Preferably, a first bevel gear is fixedly installed at the lower end of the second transmission rod, a second bevel gear meshes with the surface of the first bevel gear, and a bidirectional lead screw is provided inside the second bevel gear.
[0010] Preferably, both ends of the bidirectional lead screw are mounted in the stroke groove via bearings, and the surface of the bidirectional lead screw is threadedly connected to a threaded block via a threaded hole, the threaded block being partially adapted to the stroke groove.
[0011] Preferably, two movable rods are fixedly installed on the surface of the threaded block. The movable rods are partially adapted to the limiting hole, and a plug is fixedly installed at one end of the movable rod. The plug is partially adapted to the slot.
[0012] Preferably, it also includes: A cleaning assembly, installed at the top of the furnace roof, is used to clean the inside of the pressure relief storage shell.
[0013] Preferably, the cleaning component includes: A pressure relief storage shell is bolted to the top of the furnace. A pressure relief pipe is connected to one side of the upper end of the pressure relief storage shell. A motor housing is fixedly installed at the upper end of the pressure relief storage shell. A motor is bolted inside the motor housing. A rotating rod is splined to the output end of the motor.
[0014] Preferably, a third transmission rod is fixedly installed at one end of the rotating rod, and a cleaning blade is fixedly installed on the surface of the third transmission rod, with one end of the cleaning blade contacting the inner wall of the pressure relief storage shell.
[0015] The beneficial effects of this utility model are: The furnace top disassembly and assembly component of this utility model works by rotating an anti-slip turntable when the protective shell enters the connecting frame. This rotation drives the first transmission rod and the first gear rod to rotate, which in turn drives the gear to rotate. The gear then drives the second transmission rod and the first bevel gear to rotate, which in turn drives the second bevel gear to rotate. Subsequently, the second bevel gear drives the double-sided lead screw to rotate, which in turn moves the threaded block and the movable rod. Finally, the movable rod moves the plug to fix and disassemble the furnace top. This achieves a quick and reliable locking or releasing of the furnace top, realizing labor-saving and precise mechanical disassembly and assembly. It avoids the cumbersome operation and wear problems of traditional bolt tightening, improving the convenience of furnace top maintenance and the long-term stability of the sealing structure.
[0016] The cleaning component of this invention, when depressurizing the boiler interior through the pressure relief pipe, drives the rotating rod via an external power source connected to the motor. The rotating rod then drives the third transmission rod, which in turn drives the cleaning blades to rotate. This effectively cleans the interior of the pressure relief storage shell by rotating the cleaning blades, preventing the accumulation of ash and slag, ensuring the unobstructed flow of the pressure relief channel, and guaranteeing the long-term stable operation of the equipment. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a perspective view of the present invention; Figure 2 This is an exploded view of the structure of this utility model; Figure 3 This is a three-dimensional view of the disassembled structure of the furnace top assembly in this utility model; Figure 4 This is a three-dimensional view of the disassembled structure of the cleaning component in this utility model.
[0018] Legend: 1. Boiler; 2. Connecting frame; 3. Slot; 4. Sealing groove; 5. Furnace top; 6. Furnace top disassembly and assembly components; 601. Protective shell; 602. Mounting shell; 603. First transmission rod; 604. Anti-slip turntable; 605. First gear rod; 606. Gear; 607. Second transmission rod; 608. First bevel gear; 609. Second bevel gear; 610. Double-acting lead screw; 611. Threaded block; 612. Movable rod; 613. Plug; 7. Cleaning components; 701. Pressure relief storage shell; 702. Pressure relief pipe; 703. Motor; 704. Rotating rod; 705. Third transmission rod; 706. Cleaning blade. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] Specific implementation examples are given below.
[0021] Example 1:
[0022] Please see Figures 1 to 4 This utility model provides a boiler furnace top sealing structure, comprising: Boiler 1 has mounting slots on both sides, and a connecting frame 2 is fixedly installed on the surface of the mounting slots. A slot 3 is provided on the inner side wall of the connecting frame 2. A sealing groove 4 is provided at the top of the boiler 1. The interior of the sealing groove 4 is connected to the furnace top 5 through a sealing ring. A furnace top disassembly assembly 6 is installed on both sides of the furnace top 5 for disassembling and assembling the furnace top 5. A cleaning assembly 7 is installed at the top of the furnace top 5 for cleaning the interior of the pressure relief storage shell.
[0023] In this embodiment, the furnace top 5 is first quickly and reliably locked or released using the furnace top disassembly and assembly component 6. This achieves labor-saving and precise mechanical disassembly and assembly, avoiding the cumbersome operation and wear problems of traditional bolt tightening, and improving the convenience of furnace top maintenance and the long-term stability of the sealing structure. Then, the cleaning component 7 cleans the inside of the pressure relief storage shell 701 by rotating the cleaning blade 706, effectively preventing the accumulation of ash and slag, ensuring the unobstructed pressure relief channel and the long-term stable operation of the equipment.
[0024] Example 2:
[0025] Based on Example 1, the furnace top disassembly assembly 6 is further disclosed.
[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the furnace top disassembly assembly 6 includes: Protective shells 601 are bolted to both sides of the furnace top 5. The protective shells 601 have limiting holes on their front and back sides, and stroke grooves inside. A second limiting hole is located in the middle of the upper end of the protective shells 601. A mounting shell 602 is bolted to the upper end of the protective shells 601. A third limiting hole is located at the upper end of the mounting shell 602. A first transmission rod 603 is housed inside the third limiting hole. An anti-slip turntable 604 is fixedly mounted on the upper end of the first transmission rod 603. A first gear rod 605 is fixedly mounted on the lower end of the first transmission rod 603. The lower end of the first gear rod 605 is mounted on the inner bottom of the mounting shell 602 via a bearing. A gear 606 meshes with the surface of the first gear rod 605. The upper end of the gear 606 is mounted on the mounting shell 602 via a bearing. At the inner top of 02, a second transmission rod 607 is fixedly installed at the lower end of gear 606. The second transmission rod 607 is partially adapted to the second limiting hole. A first bevel gear 608 is fixedly installed at the lower end of the second transmission rod 607. A second bevel gear 609 meshes with the surface of the first bevel gear 608. A double-acting lead screw 610 is provided inside the second bevel gear 609. The two ends of the double-acting lead screw 610 are set in the stroke groove through bearings. A threaded block 611 is threadedly connected to the surface of the double-acting lead screw 610 through a threaded hole. The threaded block 611 is partially adapted to the stroke groove. Two movable rods 612 are fixedly installed on the surface of the threaded block 611. The movable rods 612 are partially adapted to the limiting hole. A plug 613 is fixedly installed at one end of the movable rod 612. The plug 613 is partially adapted to the slot 3.
[0027] In this embodiment, when the protective shell 601 enters the connecting frame 2, the anti-slip turntable 604 rotates, causing the first transmission rod 603 and the first gear rod 605 to rotate. The first gear rod 605 drives the gear 606 to rotate, which in turn drives the second transmission rod 607 and the first bevel gear 608 to rotate. The first bevel gear 608 drives the second bevel gear 609 to rotate, which in turn drives the bidirectional lead screw 610 to rotate. The bidirectional lead screw 610 rotates, causing the threaded block 611 and the movable rod 612 to move. Finally, the movable rod 612 drives the plug 613 to move, thus fixing and disassembling the furnace top 5. This achieves the function of quickly and reliably locking or releasing the furnace top 5, realizing labor-saving and precise mechanical assembly and disassembly. It avoids the cumbersome operation and sealing surface wear problems caused by traditional bolt tightening, and improves the convenience of furnace top maintenance and the long-term stability of the sealing structure.
[0028] Example 3:
[0029] Based on Embodiment 1, a cleaning component 7 is further disclosed.
[0030] like Figure 1 , Figure 2 and Figure 4As shown, the cleaning component 7 includes: The pressure relief storage shell 701 is bolted to the upper end of the furnace top 5. A pressure relief pipe 702 is connected to one side of the upper end of the pressure relief storage shell 701. A motor housing is fixedly installed at the upper end of the pressure relief storage shell 701. A motor 703 is bolted to the inside of the motor housing. A rotating rod 704 is splined to the output end of the motor 703. A third transmission rod 705 is fixedly installed at one end of the rotating rod 704. A cleaning blade 706 is fixedly installed on the surface of the third transmission rod 705. One end of the cleaning blade 706 is in contact with the inner wall of the pressure relief storage shell 701.
[0031] In this embodiment, when the pressure inside the boiler is depressurized through the pressure relief pipe 702, the motor 703, connected to an external power source, drives the rotating rod 704 to rotate. The rotating rod 704 then drives the third transmission rod 705 to rotate, which in turn drives the cleaning blade 706 to rotate. This effectively cleans the inside of the pressure relief storage shell 701 by rotating the cleaning blade 706, preventing the accumulation of ash and slag, ensuring the unobstructed flow of the pressure relief channel, and maintaining the long-term stable operation of the equipment.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A boiler top sealing structure, characterized in that, include: Boiler (1), with mounting grooves on both sides of the boiler (1), and a connecting frame (2) fixedly installed on the surface of the mounting grooves. The inner sidewall of the connecting frame (2) has a slot (3), and the upper end of the boiler (1) has a sealing groove (4). The interior of the sealing groove (4) is connected to the furnace top (5) through a sealing ring. The furnace top disassembly assembly (6) is installed on both sides of the furnace top (5) and is used to disassemble and assemble the furnace top (5).
2. The boiler top sealing structure according to claim 1, characterized in that, The furnace top disassembly assembly (6) includes: The protective shells (601) are bolted to both sides of the furnace top (5). The protective shells (601) have limiting holes on the front and back. The protective shells (601) have a travel groove inside. The protective shells (601) have a second limiting hole in the middle of the upper end. The upper end of the protective shells (601) is connected to the mounting shell (602) by bolts. The upper end of the mounting shell (602) has a third limiting hole.
3. The boiler top sealing structure according to claim 2, characterized in that: The third limiting hole is provided with a first transmission rod (603), the upper end of the first transmission rod (603) is fixedly installed with an anti-slip turntable (604), the lower end of the first transmission rod (603) is fixedly installed with a first gear rod (605), and the lower end of the first gear rod (605) is set in the inner bottom of the mounting shell (602) through a bearing.
4. The boiler top sealing structure according to claim 3, characterized in that: The first gear rod (605) has a gear (606) meshing on its surface. The upper end of the gear (606) is mounted on the inner top of the mounting housing (602) via a bearing. The lower end of the gear (606) is fixedly mounted with a second transmission rod (607). The second transmission rod (607) is partially adapted to the second limiting hole.
5. The boiler top sealing structure according to claim 4, characterized in that: The lower end of the second transmission rod (607) is fixedly installed with a first bevel gear (608), and the surface of the first bevel gear (608) is meshed with a second bevel gear (609). The interior of the second bevel gear (609) is provided with a bidirectional lead screw (610).
6. The boiler top sealing structure according to claim 5, characterized in that: The two ends of the bidirectional lead screw (610) are set in the stroke groove by bearings, and the surface of the bidirectional lead screw (610) is threadedly connected to the threaded block (611) through the threaded hole. The threaded block (611) is partially adapted to the stroke groove.
7. A boiler top sealing structure according to claim 6, characterized in that: Two movable rods (612) are fixedly installed on the surface of the threaded block (611). The movable rods (612) are partially adapted to the limiting hole. A plug (613) is fixedly installed at one end of the movable rods (612). The plug (613) is partially adapted to the slot (3).
8. A boiler top sealing structure according to claim 1, characterized in that, It also includes: Cleaning component (7), which is installed at the top of the furnace top (5), is used to clean the inside of the pressure relief storage shell.
9. A boiler top sealing structure according to claim 8, characterized in that, The cleaning component (7) includes: The pressure relief storage shell (701) is bolted to the upper end of the furnace top (5). A pressure relief pipe (702) is connected to one side of the upper end of the pressure relief storage shell (701). A motor housing is fixedly installed at the upper end of the pressure relief storage shell (701). A motor (703) is bolted inside the motor housing. A rotating rod (704) is splined to the output end of the motor (703).
10. A boiler top sealing structure according to claim 9, characterized in that: A third transmission rod (705) is fixedly installed at one end of the rotating rod (704), and a cleaning blade (706) is fixedly installed on the surface of the third transmission rod (705). One end of the cleaning blade (706) is in contact with the inner wall of the pressure relief storage shell (701).
Citation Information
Patent Citations
Furnace top sealing structure
CN209819518U