A water cycle cooling system
Patent Information
- Application Number
- CN202522240196.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0002]雾化设备在生产使用的过程中通常会产生大量的热,使得设备温度会快速升高,这会导致减少设备使用寿命,同时也会影响生产产品的质量
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Figure CN224838091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of temperature control technology, and in particular to a water circulation cooling system. Background Technology
[0002] Atomizing equipment typically generates a significant amount of heat during production, causing the equipment temperature to rise rapidly. This reduces the equipment's lifespan and can negatively impact product quality. Therefore, cooling is necessary to maintain the equipment at a stable and suitable temperature. Utility Model Content
[0003] This utility model provides a water circulation cooling system to maintain a stable and suitable temperature for atomizing equipment during production and use.
[0004] This utility model embodiment provides a water circulation cooling system, which includes: an atomizing tank and a water tank; wherein...
[0005] The atomizing canister includes a canister inlet and a canister outlet;
[0006] The tank inlet is connected to the water tank via a tank inlet pipe. A tank inlet motor is installed on the tank inlet pipe to draw coolant from the water tank and allow it to enter the atomizing tank through the tank inlet pipe.
[0007] The tank return port is connected to the water tank via a tank return pipe. After the coolant entering the atomizing can undergoes heat exchange, it flows back to the water tank via the tank return pipe.
[0008] Optionally, the tank return port is located at the end of the tank away from the tank inlet.
[0009] Optionally, the tank inlet pipe is specifically connected to the bottom of the water tank, and the tank return pipe is specifically connected to the top of the water tank.
[0010] Optionally, the system further includes a cooling tower, which includes a cooling tower inlet and a cooling tower return outlet;
[0011] The cooling tower inlet is connected to the water tank via a cooling tower inlet pipe. A cooling tower inlet motor is installed on the cooling tower inlet pipe to draw coolant from the water tank and allow it to enter the cooling tower through the cooling tower inlet pipe.
[0012] The cooling tower return inlet is connected to the water tank via the cooling tower return water pipe. After the coolant enters the cooling tower and exchanges heat, it flows back to the water tank through the cooling tower return water pipe.
[0013] Optionally, the cooling tower inlet pipe is specifically connected to the bottom of the water tank, and the cooling tower return pipe is specifically connected to the top of the water tank.
[0014] Optionally, the system specifically includes multiple sets of the atomizing tanks and the water tanks, with the cooling tower connected to each of the water tanks.
[0015] Optionally, the system further includes a control module and an execution module;
[0016] The control module is used to send control signals to the execution module;
[0017] The execution module is used to adjust the speed of at least one of the tank inlet motor, the cooling tower inlet motor, and the cooling tower cooling fan motor according to the control signal.
[0018] Optionally, the system further includes a temperature sensor for collecting at least one of the inlet water temperature of the atomizing can, the return water temperature of the atomizing can, and the liquid temperature in the water tank, and transmitting the collected temperature data to the control module.
[0019] Optionally, the temperature sensor is disposed on at least one of the tank inlet pipe, the tank return pipe, and inside the water tank.
[0020] Optionally, the system further includes a speed sensor for acquiring at least one of the rotational speed of the tank inlet motor, the rotational speed of the cooling tower inlet motor, and the rotational speed of the cooling tower cooling fan motor, and transmitting the acquired rotational speed data to the control module.
[0021] This utility model provides a water circulation cooling system, including an atomizing tank and a water tank. The atomizing tank includes a tank inlet and a tank return outlet. The tank inlet is connected to the water tank via a tank inlet pipe, and a tank inlet motor is installed on the tank inlet pipe to draw coolant from the water tank and allow it to enter the atomizing tank through the tank inlet pipe. The tank return outlet is connected to the water tank via a tank return pipe. After heat exchange, the coolant entering the atomizing tank flows back to the water tank through the tank return pipe. The water circulation cooling system provided by this utility model, by drawing coolant from the water tank into the atomizing tank for heat exchange and then discharging it, can remove heat from the tank, allowing the atomizing equipment to maintain a stable and suitable temperature during production and use, thereby improving equipment life and product quality. Simultaneously, by returning the heat-exchanged liquid to the water tank, the coolant is circulated, making the system simpler and saving coolant usage. Attached Figure Description
[0022] Figure 1This is a schematic diagram of the structure of the water circulation cooling system provided in an embodiment of the present invention;
[0023] Figure 2 A schematic diagram of the control section of the water circulation cooling system provided in an embodiment of this utility model. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0025] Figure 1 This is a schematic diagram of the water circulation cooling system provided in an embodiment of the present invention. This embodiment is applicable to situations where cooling of equipment is required during production activities using atomizing equipment. Figure 1 As shown, the system includes: an atomizing canister 1 and a water tank 2; wherein, the atomizing canister 1 includes a canister inlet 11 and a canister return outlet 12; the canister inlet 11 is connected to the water tank 2 through a canister inlet pipe 111, and a canister inlet motor 3 is installed on the canister inlet pipe 111 for drawing coolant from the water tank 2 and entering the atomizing canister 1 through the canister inlet pipe 111; the canister return outlet 12 is connected to the water tank 2 through a canister return pipe 121, and the coolant entering the atomizing canister 1 exchanges heat and then flows back to the water tank 2 through the canister return pipe 121.
[0026] Specifically, the equipment generates a large amount of heat during production, causing the temperature of the atomizing canister 1 to exceed its normal operating temperature requirements. This can be addressed by injecting coolant into the atomizing canister 1 to exchange heat and then dissipating it, thus removing the heat from the canister. The coolant can be water or other substances commonly used for cooling. The atomizing canister 1 can include a canister inlet 11 for injecting coolant and a canister return outlet 12 for discharging coolant. In an optional embodiment, the canister return outlet 12 is located at the end of the canister away from the canister inlet 11, thereby maximizing the heat exchange time to ensure a cooling effect. Specifically, the canister inlet 11 can be located at the bottom of the canister, while the canister return outlet 12 can be located at the top of the canister.
[0027] The coolant can be stored in the water tank 2. The tank inlet 11 is connected to the water tank 2 via the tank inlet pipe 111, and a tank inlet motor 3 can be installed on the tank inlet pipe 111 to draw coolant from the water tank 2 into the atomizing canister 1. The speed of the tank inlet motor 3 and the liquid temperature in the water tank 2 are adjustable, allowing for adjustments to ensure cooling effectiveness according to actual needs. The tank return inlet 12 is connected to the water tank 2 via the tank return pipe 121 to discharge the cooled coolant back into the water tank 2 after heat exchange, thus achieving coolant recycling. In an optional embodiment, the tank inlet pipe 111 is specifically connected to the bottom of the water tank 2, and the tank return pipe 121 is specifically connected to the top of the water tank 2. The higher-temperature coolant returning to water tank 2 first undergoes heat exchange with the existing lower-temperature coolant in water tank 2, reaching a temperature sufficient for cooling. It is then re-extracted into atomizing canister 1 for circulating cooling, thus maintaining the canister at a suitable temperature. Water tank 2 can be sufficiently large and employ a fast circulation speed to ensure rapid and uniform heat exchange of the returning coolant, making it easier to regulate the liquid temperature within water tank 2.
[0028] Based on the above technical solutions, alternatives include, for example... Figure 1 As shown, the system also includes a cooling tower 4, which includes a cooling tower inlet 41 and a cooling tower return inlet 42. The cooling tower inlet 41 is connected to the water tank 2 via a cooling tower inlet pipe 411. A cooling tower inlet motor 5 is installed on the cooling tower inlet pipe 411 to draw coolant from the water tank 2 and allow it to enter the cooling tower 4 through the cooling tower inlet pipe 411. The cooling tower return inlet 42 is connected to the water tank 2 via a cooling tower return pipe 421. After heat exchange, the coolant entering the cooling tower 4 flows back to the water tank 2 through the cooling tower return pipe 421.
[0029] Specifically, because the coolant in water tank 2 continuously absorbs heat from atomizing canister 1, the coolant temperature rises, thus reducing the cooling effect on atomizing canister 1. A cooling tower 4 can be installed to cool the coolant in water tank 2, maintaining it at a suitable temperature and thus stabilizing the inlet temperature of atomizing canister 1. The cooling tower 4 can include a cooling tower inlet 41 for injecting coolant and a cooling tower return outlet 42 for discharging coolant. The cooling tower inlet 41 can be located in the middle of the tower body near the cooling tower fan 43, and the cooling tower return outlet 42 can be located at the top of the tower body, thereby achieving a better cooling effect.
[0030] The cooling tower inlet 41 can be connected to the water tank 2 via the cooling tower inlet pipe 411, and a cooling tower inlet motor 5 can be installed on the cooling tower inlet pipe 411 to draw coolant from the water tank 2 into the cooling tower 4. The speed of the cooling tower inlet motor 5 can be adjusted to ensure cooling effect according to actual needs. The cooling tower return inlet 42 can be connected to the water tank 2 via the cooling tower return pipe 421 to discharge the cooled coolant back into the water tank 2, thereby controlling the temperature of the coolant in the water tank 2. In an optional embodiment, the cooling tower inlet pipe 411 is specifically connected to the bottom of the water tank 2, and the cooling tower return pipe 421 is specifically connected to the top of the water tank 2, so that the temperature of the coolant at the bottom of the water tank 2 is relatively stable.
[0031] In an optional embodiment, the system specifically includes multiple sets of the atomizing tanks 1 and water tanks 2, with the cooling tower 4 connected to each of the water tanks 2. Specifically, a mode can be adopted in which one cooling tower 4 connects to multiple sets of atomizing tanks 1 and water tanks 2. The cooling tower 4 can be connected to each water tank through corresponding cooling tower inlet pipes and cooling tower return pipes, thereby regulating the temperature of the coolant in each water tank.
[0032] Based on the above technical solutions, alternatives include, for example... Figure 2 As shown, the system further includes a control module 61 and an execution module 62; the control module 61 is used to send control signals to the execution module 62; the execution module 62 is used to adjust the speed of at least one of the tank inlet motor, the cooling tower inlet motor, and the cooling tower cooling fan motor according to the control signals.
[0033] Specifically, the control module 61 can control the execution module 62 to adjust the system motor 63 to operate at a specified speed. The system motor 63 can include at least one of the aforementioned tank inlet motor, cooling tower inlet motor, and cooling tower cooling fan motor. Adjusting the speed of the tank inlet motor controls the flow rate of coolant through the atomizing tank 1 per unit time; adjusting the speed of the cooling tower inlet motor controls the flow rate of coolant entering the cooling tower 4 per unit time; and adjusting the speed of the cooling fan motor controls the heat exchange rate of the cooling tower 4, thereby adjusting the cooling effect of the atomizing tank 1.
[0034] Optionally, the system further includes a temperature sensor for collecting at least one of the inlet water temperature of the atomizing can 1, the return water temperature of the atomizing can 1, and the liquid temperature in the water tank 2, and transmitting the collected temperature data to the control module 61.
[0035] Specifically, the control module 61 can dynamically adjust the speed of the system motor 63 using PID control. It can also collect in real-time data from at least one of the following: the inlet water temperature of the atomizing tank 1, the return water temperature of the atomizing tank 1, and the liquid temperature in the water tank 2, via the system sensor 64. The system sensor 64 may include a temperature sensor. In an optional embodiment, the temperature sensor is located on at least one of the tank inlet pipe 111, the tank return water pipe 121, and inside the water tank 2. For example, as shown... Figure 1 As shown, a first temperature sensor 641 is installed on the tank inlet pipe 111, a second temperature sensor 642 is installed on the tank return pipe 121, and a third temperature sensor 643 is installed in the water tank 2. The control module 61 can then control the execution module 62 to adjust the speed of the system motor 63 based on the collected temperature data. For example, the inlet water temperature of the atomizing tank 1 can be monitored, and the inlet water temperature can be controlled by adjusting the liquid temperature in the water tank 2. The liquid temperature in the water tank 2 can be adjusted by regulating the speed of the cooling tower inlet motor and the cooling fan motor. Similarly, the return water temperature of the atomizing tank 1 can be monitored, and the return water temperature can be controlled by adjusting the speed of the tank inlet motor to change the amount of coolant heat exchange water flowing through the atomizing tank 1 per unit time. This satisfies the temperature requirements during the tank production process. The inlet water temperature can be obtained using data from the first temperature sensor 641 or the third temperature sensor 643, and the return water temperature can be obtained using data from the second temperature sensor 642.
[0036] To illustrate with a specific example, control module 61 compares the temperature fed back by the third temperature sensor 643 with the preset required inlet water temperature of the tank. When the fed-back temperature is higher than the required inlet water temperature, it sends a control signal to execution module 62 to increase the frequency of the frequency converters controlling the cooling tower inlet motor and the cooling fan motor. This increases the flow rate of coolant entering the cooling tower 4 from the water tank 2 per unit time and the heat exchange rate of the cooling tower 4, achieving the goal of lowering the liquid temperature in the water tank 2 to the required inlet water temperature. Conversely, when the fed-back temperature is lower than the required inlet water temperature, it sends a control signal to execution module 62 to decrease the frequency of the frequency converters controlling the cooling tower inlet motor and the cooling fan motor. This decreases the flow rate of coolant entering the cooling tower 4 from the water tank 2 per unit time and the heat exchange rate of the cooling tower 4, achieving the goal of raising the liquid temperature in the water tank 2 to the required inlet water temperature. The control module 61 can compare the temperature fed back by the second temperature sensor 642 with the preset required temperature. When the fed-back temperature is higher than the required temperature, it sends a control signal to the execution module 62 to increase the frequency of the control inverter of the tank inlet motor, thereby increasing the flow rate of coolant through the tank per unit time, increasing the coolant's ability to absorb heat from the tank, and achieving the goal of lowering the tank return water temperature to the same as the required temperature. When the fed-back temperature is lower than the required temperature, it sends a control signal to the execution module 62 to decrease the frequency of the control inverter of the tank inlet motor, thereby decreasing the flow rate of coolant through the tank per unit time, decreasing the coolant's ability to absorb heat from the tank, and achieving the goal of raising the tank return water temperature to the same as the required temperature.
[0037] Optionally, the system further includes a speed sensor for collecting at least one of the rotational speeds of the tank inlet motor, the cooling tower inlet motor, and the cooling tower cooling fan motor, and transmitting the collected rotational speed data to the control module 61. That is, the system sensor 64 may also include a speed sensor to monitor the rotational speed of the system motor 63 in real time, and the control module 61 may further perform PID control based on the collected rotational speed data.
[0038] The water circulation cooling system provided in this embodiment includes an atomizing tank and a water tank. The atomizing tank includes a tank inlet and a tank return outlet. The tank inlet is connected to the water tank via a tank inlet pipe, and a tank inlet motor is installed on the tank inlet pipe to draw coolant from the water tank and allow it to enter the atomizing tank through the tank inlet pipe. The tank return outlet is connected to the water tank via a tank return pipe. After heat exchange, the coolant entering the atomizing tank flows back to the water tank through the tank return pipe. By drawing coolant from the water tank, allowing it to exchange heat in the atomizing tank, and then discharging it, heat can be carried away from the tank, maintaining a stable and suitable temperature for the atomizing equipment during production and use, thereby improving equipment lifespan and product quality. Simultaneously, by returning the heat-exchanged liquid to the water tank, the coolant is circulated, making the system simpler and saving coolant usage.
[0039] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. A water circulation cooling system, characterized in that, include: Atomizing canister and water tank; among which, The atomizing canister includes a canister inlet and a canister outlet; The tank inlet is connected to the water tank via a tank inlet pipe. A tank inlet motor is installed on the tank inlet pipe to draw coolant from the water tank and allow it to enter the atomizing tank through the tank inlet pipe. The tank return port is connected to the water tank via a tank return pipe. After the coolant entering the atomizing can undergoes heat exchange, it flows back to the water tank via the tank return pipe.
2. The water circulation cooling system according to claim 1, characterized in that, The tank return port is located on the end of the tank away from the tank inlet.
3. The water circulation cooling system according to claim 1, characterized in that, The tank inlet pipe is specifically connected to the bottom of the water tank, and the tank return pipe is specifically connected to the top of the water tank.
4. The water circulation cooling system according to claim 1, characterized in that, The system also includes a cooling tower, which includes a cooling tower inlet and a cooling tower outlet. The cooling tower inlet is connected to the water tank via a cooling tower inlet pipe. A cooling tower inlet motor is installed on the cooling tower inlet pipe to draw coolant from the water tank and allow it to enter the cooling tower through the cooling tower inlet pipe. The cooling tower return inlet is connected to the water tank via the cooling tower return water pipe. After the coolant enters the cooling tower and exchanges heat, it flows back to the water tank through the cooling tower return water pipe.
5. The water circulation cooling system according to claim 4, characterized in that, The cooling tower inlet pipe is specifically connected to the bottom of the water tank, and the cooling tower return pipe is specifically connected to the top of the water tank.
6. The water circulation cooling system according to claim 4, characterized in that, The system specifically includes multiple sets of atomizing tanks and water tanks, with the cooling tower connected to each of the water tanks.
7. The water circulation cooling system according to claim 4, characterized in that, The system also includes a control module and an execution module; The control module is used to send control signals to the execution module; The execution module is used to adjust the speed of at least one of the tank inlet motor, the cooling tower inlet motor, and the cooling tower cooling fan motor according to the control signal.
8. The water circulation cooling system according to claim 7, characterized in that, The system also includes a temperature sensor for collecting at least one of the inlet water temperature of the atomizing can, the return water temperature of the atomizing can, and the liquid temperature in the water tank, and transmitting the collected temperature data to the control module.
9. The water circulation cooling system according to claim 8, characterized in that, The temperature sensor is installed on at least one of the following: the water inlet pipe of the tank, the water return pipe of the tank, and inside the water tank.
10. The water circulation cooling system according to claim 7, characterized in that, The system also includes a speed sensor for collecting at least one of the rotational speed of the tank inlet motor, the rotational speed of the cooling tower inlet motor, and the rotational speed of the cooling tower cooling fan motor, and transmitting the collected rotational speed data to the control module.