Adjustable hot air distribution ceramsite drying furnace

Abstract

The utility model discloses a kind of ceramsite drying furnace of adjustable hot air distribution, including drying furnace component and air deflector component, the rear surface vertical equidistance arrangement of drying furnace component is installed with air deflector component, and the rear side of drying furnace component is installed with auxiliary bin by hidden hinge connection, and the side surface array of auxiliary bin far from drying furnace component is installed with heating fan assembly.The ceramsite drying furnace of adjustable hot air distribution, by the synergistic effect of drying furnace component, air deflector component, auxiliary bin and heating fan assembly, the uniform distribution of hot air in drying furnace is realized, drying furnace component uses special heat insulation material and structure design, effectively reduce the loss of heat, improve the thermal efficiency, air deflector component is guided hot air according to preset path flow by its unique shape and layout, ensure that ceramsite is evenly heated in drying process, the setting of auxiliary bin, further enhance the circulation effect of hot air, so that drying process is more efficient.

Description

Technical Field

[0001] This utility model relates to the field of ceramsite drying and processing technology, specifically to a ceramsite drying oven with adjustable hot air distribution. Background Technology

[0002] A ceramic aggregate drying oven is a specialized piece of equipment used to remove moisture from materials such as ceramic aggregate and sand. It uses hot air to evaporate the moisture, facilitating transportation and subsequent processing. Its core principle is to utilize hot air contact with the wet material, achieving uniform drying through a rotating cylinder and lifting plates.

[0003] Conventional ceramsite drying ovens suffer from uneven hot air distribution, resulting in inconsistent heating of the ceramsite, with some areas being over-dried and others under-dried, affecting the overall drying quality of the ceramsite. At the same time, conventional drying ovens suffer from significant heat loss, and their thermal energy utilization efficiency needs to be improved. This not only increases energy consumption but also raises production costs. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic pellet drying oven with adjustable hot air distribution to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable hot air distribution ceramsite drying oven, comprising a drying oven component and an air guide plate component. The air guide plate components are vertically and equidistantly arranged on the rear surface of the drying oven component, and an auxiliary chamber is connected and installed on the rear side of the drying oven component through a hidden hinge. A heating fan assembly is arrayed on the side surface of the auxiliary chamber away from the drying oven component. The air guide plate component includes an air guide plate body, a servo-controlled rotating shaft, and a docking seat. The servo-controlled rotating shaft is horizontally installed at both ends of the air guide plate body, and the docking seat is connected and installed at the end of the servo-controlled rotating shaft away from the air guide plate body.

[0006] Furthermore, the drying oven components include a drying oven body, an air inlet, a fixed base, an observation door, and an air outlet. Five sets of air inlets are vertically and equidistantly arranged on the rear surface of the drying oven body, and fixed bases are provided at the middle of both ends of the air inlets. Observation doors are symmetrically installed on the side of the drying oven body away from the air inlets, and four sets of air outlets are arrayed on the top surface of the drying oven body.

[0007] Furthermore, the fixed base and the main body of the drying oven are integrated into one structure, and the observation door is connected to the main body of the drying oven through a self-locking hinge structure.

[0008] Furthermore, holes for bolt installation are provided at the four opposite corners of the connection between the docking seat and the fixed seat, and the air guide plate body and the servo electric control shaft are fixedly connected.

[0009] Furthermore, the auxiliary chamber includes a chamber body component, assembly ports, and shock-absorbing seats. The surface of the chamber body component away from the drying oven component has nine sets of assembly ports arranged in an array, and shock-absorbing seats are provided at the middle of both the left and right ends of the assembly ports.

[0010] Furthermore, the chamber body component and the shock absorber are integrated into one structure, and the heating fan assembly is mounted in the middle of the assembly port.

[0011] Furthermore, the heating fan assembly includes a stabilizing base, a drying and heating fan, a protective net, an electrically controlled adjustable rotating base, and an assembly base. The drying and heating fan is installed in the middle of the stabilizing base, and a protective net is installed at the air inlet of the drying and heating fan. Electrically controlled adjustable rotating bases are horizontally installed in the middle of the left and right sides of the stabilizing base, and an assembly base is installed at the end of the electrically controlled adjustable rotating base away from the stabilizing base.

[0012] Furthermore, the protective net is movably connected to the drying and heating fan, and the connection between the mounting base and the shock absorber base is symmetrically and horizontally provided with holes for bolt installation.

[0013] This utility model provides a ceramsite drying oven with adjustable hot air distribution, which has the following beneficial effects: 1. This utility model, by providing an air guide plate component 2 on the rear side of the drying oven component 1, wherein the servo-controlled rotating shaft in the air guide plate component can drive the air guide plate body to make precise angle adjustments, thereby achieving flexible control of the hot air distribution direction. This design allows the hot air to be distributed more evenly inside the drying oven, effectively improving the drying efficiency of the ceramsite and avoiding the problem of local over- or under-drying caused by uneven hot air distribution. In addition, by providing an observation door on the drying oven component, it is convenient for operators to observe the working condition inside the drying oven in real time and adjust the drying parameters in a timely manner. The observation door adopts a self-locking hinge structure, which not only ensures the convenience of observation but also ensures the sealing during the drying process, effectively preventing hot air leakage and improving the energy utilization efficiency of the equipment. The dryer component 1 and the air guide plate component 2 are connected by bolted mating seats and fixing seats, achieving a stable connection. This connection method not only facilitates installation and disassembly but also enhances the structural strength of the entire dryer, ensuring the stability and reliability of the equipment during long-term operation. At the same time, the design of the auxiliary chamber also fully considers practicality and convenience. The assembly ports and shock-absorbing seats on the chamber components make the installation of the heating fan assembly more stable, reducing vibration and noise during equipment operation and improving the service life of the equipment. The dryer components adopt special heat insulation materials and structural design, which not only effectively reduces heat loss and improves heat energy utilization efficiency but also lowers the surface temperature of the equipment, preventing operators from being burned by contact with high-temperature surfaces and ensuring operational safety.

[0014] 2. This utility model, through the structural design of the auxiliary chamber and the connection of the auxiliary chamber with the drying oven components using hidden hinges, ensures structural stability and facilitates equipment maintenance and repair. The heating fan assembly installed on the auxiliary chamber provides a stable and powerful hot air source, providing reliable thermal support for the drying process. Simultaneously, the heating fan assembly's angle can be finely adjusted via an electrically controlled rotating seat, further enhancing the flexibility of hot air distribution. The protective mesh design within the heating fan assembly effectively prevents foreign objects from entering the drying heating fan, ensuring stable equipment operation and extending its service life. Furthermore, the bolt mounting holes at the connection between the mounting base and the shock-absorbing base make the installation of the heating fan assembly more secure, reducing noise and malfunctions caused by vibration and improving the overall reliability of the equipment. This adjustable hot air distribution ceramsite drying oven, through the coordinated work of its components, achieves precise adjustment of hot air distribution and efficient and stable drying process, providing a more advanced and practical equipment option for the ceramsite drying and processing industry. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main body of a ceramic pellet drying furnace with adjustable hot air distribution according to the present invention. Figure 2 This is a schematic diagram of the main body of a ceramic pellet drying furnace with adjustable hot air distribution according to the present invention. Figure 3 This is a side-view perspective three-dimensional structural diagram of the main body of a ceramic pellet drying furnace with adjustable hot air distribution according to this utility model. Figure 4 This is a three-dimensional structural diagram of the drying furnace components of an adjustable hot air distribution ceramsite drying furnace according to the present invention. Figure 5 This is a three-dimensional structural diagram of the air guide plate component of an adjustable hot air distribution ceramsite drying oven according to the present invention. Figure 6 This is a three-dimensional structural diagram of the auxiliary chamber of an adjustable hot air distribution ceramsite drying oven according to the present invention. Figure 7 This is a three-dimensional structural diagram of the heating fan assembly of an adjustable hot air distribution ceramsite drying oven according to the present invention.

[0016] In the diagram: 1. Drying oven components; 101. Drying oven body; 102. Air inlet; 103. Fixing seat; 104. Observation door; 105. Air outlet; 2. Air guide plate components; 201. Air guide plate body; 202. Servo-controlled electric rotating shaft; 203. Docking seat; 3. Auxiliary compartment; 301. Compartment body components; 302. Assembly port; 303. Vibration damping seat; 4. Heating fan assembly; 401. Stabilizing seat; 402. Drying heating fan; 403. Protective net; 404. Electric control adjustment rotating seat; 405. Assembly seat. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] like Figures 1 to 7As shown, an adjustable hot air distribution ceramsite drying oven includes a drying oven component 1 and an air guide plate component 2. The air guide plate components 2 are vertically and equidistantly arranged on the rear surface of the drying oven component 1. An auxiliary chamber 3 is connected to the rear side of the drying oven component 1 via a hidden hinge. A heating fan assembly 4 is arrayed on the side surface of the auxiliary chamber 3 away from the drying oven component 1. The air guide plate component 2 includes an air guide plate body 201, a servo-controlled rotating shaft 202, and a docking seat 203. The servo-controlled rotating shaft 202 is horizontally installed at both ends of the air guide plate body 201, and the docking seat 203 is connected to the end of the servo-controlled rotating shaft 202 away from the air guide plate body 201. The drying oven component 1 includes a drying oven body 101 and an air inlet... The oven body 101 has five sets of air inlets 102 arranged vertically and equidistantly on its rear surface, including an inlet 102, a fixing seat 103, an observation door 104, and an exhaust outlet 105. The fixing seat 103 is located at the middle of both ends of each air inlet 102. Observation doors 104 are symmetrically installed on the side of the oven body 101 away from the air inlets 102. Four sets of exhaust outlets 105 are arrayed on the top surface of the oven body 101. The fixing seat 103 and the oven body 101 are integrally formed. The observation door 104 is connected to the oven body 101 via a self-locking hinge. Holes for bolt installation are provided at the four opposite corners of the connection between the docking seat 203 and the fixing seat 103. The structure features a fixed connection between the air guide plate body 201 and the servo-controlled rotating shaft 202. The precise control characteristics of the servo-controlled rotating shaft 202 ensure that the air guide plate body 201 maintains a stable posture during rotation, thereby achieving precise adjustment of the hot air distribution angle. This precise adjustment capability allows the drying oven to flexibly adjust the hot air direction according to the drying requirements of different ceramsite particles, ensuring that each portion of ceramsite particles receives uniform and appropriate amounts of hot air. Simultaneously, the air inlet 102 and exhaust outlet 105 on the drying oven body 101 form a good air circulation channel. The air inlet 102 introduces fresh external air, which is heated and then becomes hot air entering the drying oven, while the exhaust outlet 105 promptly removes... The moisture generated during the drying process is discharged, maintaining a dry environment inside the drying oven. This design effectively improves drying efficiency and shortens the drying cycle. In addition, the observation door 104 provides great convenience for operators. Through the observation door 104, operators can directly see the working conditions inside the drying oven, including the drying degree of the ceramsite and the distribution of hot air. They can then adjust the drying parameters, such as hot air temperature and wind speed, in a timely manner to achieve the best drying effect. The observation door 104 adopts a self-locking hinge structure, which is not only easy to open but also automatically locks when closed, ensuring the airtightness during the drying process and effectively preventing hot air leakage, further improving the energy utilization efficiency of the equipment.

[0019] like Figures 1 to 7As shown, the auxiliary chamber 3 includes a chamber body component 301, assembly ports 302, and shock absorber seats 303. Nine sets of assembly ports 302 are arrayed on the surface of the chamber body component 301 away from the drying oven component 1, and shock absorber seats 303 are provided at the center of both ends of the assembly ports 302. The chamber body component 301 and the shock absorber seats 303 are integrally formed. The heating fan assembly 4 is mounted in the middle of the assembly ports 302. The heating fan assembly 4 includes a stabilizing seat 401, a drying heating fan 402, a protective net 403, an electrically controlled adjustable rotating seat 404, and an assembly seat 405. The drying heating fan 402 is installed in the middle of the stabilizing seat 401, and a protective net 403 is installed at the air inlet of the drying heating fan 402. The electrically controlled adjustable rotating seat 404 is horizontally installed in the middle of the left and right sides of the stabilizing seat 401. A mounting base 405 is installed at the end away from the stabilizing base 401. The protective net 403 is movably connected to the drying and heating fan 402. The connection between the mounting base 405 and the shock absorber 303 has symmetrical horizontal holes for bolt installation. The flexible adjustment function of the electrically controlled rotating base 404 can drive the drying and heating fan 402 to rotate at a certain angle, thereby achieving fine adjustment of the hot air outlet direction. This fine adjustment capability allows the drying oven to dynamically adjust the hot air direction according to the actual distribution of the ceramsite during the drying process, ensuring that the hot air can act more accurately on the ceramsite and improve the drying effect. In addition, the stable connection between the mounting base 405 and the shock absorber 303 through bolt installation not only facilitates the installation and disassembly of the heating fan assembly 4, but also enhances the stability of the equipment during operation.

[0020] In summary, as Figures 1 to 7 As shown, when using the adjustable hot air distribution ceramsite dryer, first place the ceramsite material in the main body 101 of the dryer to ensure that the material is evenly distributed and does not exceed the specified capacity. Then, start the drying heating fan 402 in the heating fan assembly 4, introduce external air through the air inlet 102 and heat it to form hot air. At this time, the air outlet angle of the drying heating fan 402 is adjusted by the electronically controlled rotating seat 404 so that the hot air enters the drying oven in the best direction. At the same time, the servo-controlled rotating shaft 202 drives the air guide plate body 201 to make precise angle adjustment, further optimizing the distribution of hot air in the drying oven and ensuring that each part of the ceramsite can be subjected to uniform and appropriate hot air. During the drying process, operators can observe the working conditions inside the drying oven in real time through the observation door 104, including the degree of drying of the ceramsite and the distribution of hot air, and adjust drying parameters such as hot air temperature and wind speed in a timely manner according to the actual situation. Moisture generated during the drying process is promptly discharged through the exhaust vent 105 to maintain a dry environment inside the drying oven. When the ceramsite reaches the predetermined degree of drying, the heating fan assembly 4 is turned off. After the temperature inside the drying oven drops to a safe range, the observation door 104 is opened to remove the dried ceramsite. The entire drying process is highly efficient and stable, with high energy utilization efficiency, providing an advanced equipment option for the ceramsite drying and processing industry. When maintenance is required, the auxiliary compartment 3 is connected to the drying oven component 1 via a concealed hinge, allowing operators to easily open the auxiliary compartment 3 to inspect or replace the internal heating fan assembly 4. For example, if the drying heating fan 402 malfunctions, the operator can first disconnect the power supply, then remove the heating fan assembly 4 from the assembly port 302 by disassembling the bolts between the mounting base 405 and the shock absorber 303 for repair or replacement. During maintenance, the movable connection design of the protective net 403 facilitates cleaning or replacement by operators, preventing foreign objects from clogging and affecting the normal operation of the drying heating fan 402. Similarly, for the air guide plate component 2, if the servo-controlled rotating shaft 202 malfunctions, the operator can remove the air guide plate component 2 from the drying oven component 1 by disassembling the bolts between the docking seat 203 and the fixed seat 103 for repair or replacement. Furthermore, the self-locking hinge structure of the observation door 104 makes maintenance very convenient. Operators can easily open the observation door 104 to clean the interior of the drying oven body 101, removing residual ceramic granule debris or other impurities, ensuring the cleanliness and normal operation of the drying oven. The entire maintenance process is simple and convenient, greatly reducing equipment maintenance costs and time, and improving equipment efficiency and reliability.

[0021] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A ceramsite drying oven with adjustable hot air distribution, comprising a drying oven component (1) and an air guide plate component (2), characterized in that: The rear surface of the drying oven component (1) is vertically and equidistantly equipped with air guide plate components (2), and the rear side of the drying oven component (1) is connected and installed with an auxiliary compartment (3) by a hidden hinge. The auxiliary compartment (3) is equipped with a heating fan assembly (4) on the side surface away from the drying oven component (1). The air guide plate component (2) includes an air guide plate body (201), a servo-controlled rotating shaft (202) and a docking seat (203). The left and right ends of the air guide plate body (201) are horizontally equipped with servo-controlled rotating shafts (202), and the end of the servo-controlled rotating shaft (202) away from the air guide plate body (201) is connected and installed with a docking seat (203).

2. The adjustable hot air distribution ceramsite drying oven according to claim 1, characterized in that, The drying oven component (1) includes a drying oven body (101), an air inlet (102), a fixing seat (103), an observation door (104), and an exhaust port (105). Five sets of air inlets (102) are vertically and equidistantly arranged on the rear surface of the drying oven body (101), and a fixing seat (103) is provided at the middle of both the left and right ends of the air inlets (102). Observation doors (104) are symmetrically installed on the side of the drying oven body (101) away from the air inlets (102), and four sets of exhaust ports (105) are arrayed on the top surface of the drying oven body (101).

3. The adjustable hot air distribution ceramsite drying oven according to claim 2, characterized in that, The fixed base (103) and the main body of the drying oven (101) are integrated into one structure, and the observation door (104) is connected to the main body of the drying oven (101) through a self-locking hinge structure.

4. The adjustable hot air distribution ceramsite drying oven according to claim 2, characterized in that, Holes for bolt installation are provided at the four opposite corners of the connection between the docking seat (203) and the fixed seat (103). The air guide plate body (201) and the servo electric control shaft (202) are fixedly connected.

5. The adjustable hot air distribution ceramsite drying oven according to claim 1, characterized in that, The auxiliary chamber (3) includes a chamber body component (301), an assembly port (302) and a shock absorber seat (303). The surface of the chamber body component (301) away from the drying oven component (1) is provided with nine sets of assembly ports (302), and shock absorber seats (303) are provided at the middle of both the left and right ends of the assembly ports (302).

6. The adjustable hot air distribution ceramsite drying oven according to claim 5, characterized in that, The chamber body component (301) and the shock absorber seat (303) are integrated into one structure, and the heating fan assembly (4) is mounted in the middle of the assembly port (302).

7. The adjustable hot air distribution ceramsite drying oven according to claim 1, characterized in that, The heating fan assembly (4) includes a stabilizing base (401), a drying and heating fan (402), a protective net (403), an electrically controlled adjustable rotating base (404), and an assembly base (405). The drying and heating fan (402) is installed in the middle of the stabilizing base (401), and a protective net (403) is installed at the air inlet of the drying and heating fan (402). The electrically controlled adjustable rotating base (404) is horizontally installed in the middle of the left and right sides of the stabilizing base (401), and an assembly base (405) is installed at the end of the electrically controlled adjustable rotating base (404) away from the stabilizing base (401).

8. The adjustable hot air distribution ceramsite drying oven according to claim 7, characterized in that, The protective net (403) is movably connected to the drying and heating fan (402), and the connection between the mounting base (405) and the shock absorber base (303) is symmetrically and horizontally provided with holes for bolt installation.

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