Liquid removal tank for diaphragm washing production line
Patent Information
- Application Number
- CN202522288540.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]但是上述的除液槽中的刮液装置通过刚性刮液机构对隔膜上残留的二氯甲烷进行刮除,仍会有少许的二氯甲烷附着在隔膜上
[0013]与现有技术相比,本实用新型的有益效果是:通过出料口一侧的料口辊设置有可转动的除液辊轮,通过摆动机构将除液辊轮与料口辊轮进行抵触,使得隔膜表面上的二氯甲烷可在除液辊轮和料口辊轮的挤压下向下进行聚集,使得刮板无法完全刮除的细小二氯甲烷在除液辊轮和料口辊轮的挤压下聚集并向下滴落,提高了除液槽对隔膜的除液效果。
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Figure CN224838282U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery separator technology, and in particular to a liquid removal tank used in separator washing production lines. Background Technology
[0002] The battery separator is a membrane material placed between the positive and negative electrodes of a battery. It is a very critical part of the battery and has a direct impact on battery safety and cost. Its main functions are to isolate the positive and negative electrodes and prevent electrons in the battery from passing through freely, while allowing ions in the electrolyte to pass freely between the positive and negative electrodes.
[0003] In current diaphragm manufacturing processes, dichloromethane is typically used to clean the diaphragm. According to existing publication CN218251690U, a rigid scraping device suitable for an inlet sealing groove is disclosed, comprising several rigid scraping mechanisms arranged along the diaphragm conveying path. Each rigid scraping mechanism includes a first scraping module and a second scraping module. The first scraping module abuts against one end face of the diaphragm, and the second scraping module abuts against the other end face of the diaphragm. In this invention, the first and second scraping modules scrape away the mixed liquid from the diaphragm surface, preventing the mixed liquid from entering the next process and causing material contamination.
[0004] However, even though the scraping device in the aforementioned descaling tank removes residual dichloromethane from the diaphragm using a rigid scraping mechanism, a small amount of dichloromethane still adheres to the diaphragm. Therefore, there is an urgent need to develop a descaling tank for use in diaphragm washing production lines to meet practical application requirements. Utility Model Content
[0005] The purpose of this invention is to provide a liquid removal tank for use in diaphragm washing production lines to solve the above-mentioned defects.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A dehydration tank for use in a diaphragm washing production line includes a tank body. The interior of the tank body is a cavity for conducting diaphragm material. A discharge port and a feed port are respectively opened on both ends of the tank body. Several rotatable transmission rollers are provided inside the cavity. Rotatable feed port rollers are provided on both sides of the tank body near the discharge port and the feed port. A rotatable dehydration roller is provided on the feed port roller on the discharge port side. A swinging mechanism is provided between the two ends of the dehydration roller and the tank body. The dehydration roller moves in a circle along the swinging mechanism. The dehydration roller can be rotated to the side of the feed port roller through the swinging mechanism to abut against it.
[0007] As a further embodiment of the above description, the liquid removal roller consists of an inner shaft and an outer shaft. The outer shaft is a hollow cylindrical structure and is rotatably fitted onto the surface of the inner shaft. The two ends of the inner shaft are connected to the swing mechanism.
[0008] As a further embodiment of the above description, the swing mechanism includes a bushing, a rotating plate, a swing arm, and a cylinder. One end of the rotating plate and the swing arm are respectively fixedly connected to both ends of the bushing. The end of the inner shaft is connected to the end of the rotating plate away from the bushing. The output shaft of the cylinder is connected to the end of the swing arm away from the bushing.
[0009] As a further embodiment of the above description, the surface of the bushing is fitted with a mounting bearing, and the bushing is rotatably mounted on both sides of the groove via the mounting bearing.
[0010] As a further embodiment, the swing mechanism is further provided with a drive assembly, which is used to drive the outer shaft to rotate.
[0011] As a further embodiment of the above description, the drive assembly includes a motor, a rotating shaft, and a drive gear. The motor is fixedly connected to one end of the bearing assembly. The rotating shaft is rotatably disposed inside the bushing. Both ends of the rotating shaft are connected to the motor and the drive gear, respectively. The end of the outer shaft is provided with a driven gear, and the outer shaft meshes with the drive gear for transmission.
[0012] As a further embodiment of the above description, the inner cavity is further provided with a scraping assembly, which is located between the transmission rollers on adjacent sides. The scraping assembly includes two abutting beams, the ends of which are rotatably mounted on the side wall of the inner cavity via rotating arms. Each edge of the rotating arm is provided with a scraper.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: a rotatable dehydration roller is provided on the discharge port roller on one side of the discharge port. The dehydration roller and the discharge port roller are brought into contact by a swing mechanism, so that the dichloromethane on the diaphragm surface can be squeezed downward by the dehydration roller and the discharge port roller. This allows the fine dichloromethane that cannot be completely scraped off by the scraper to be squeezed and dripped downward by the dehydration roller and the discharge port roller, thereby improving the dehydration effect of the dehydration tank on the diaphragm. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the liquid removal tank applied to the diaphragm washing production line as described in this embodiment; Figure 2 This is a cross-sectional view of the liquid removal tank used in the diaphragm washing production line as described in this embodiment; Figure 3 This is a schematic diagram of the structure of the liquid removal roller described in this embodiment; Figure 4 for Figure 3 A magnified schematic diagram of the structure of part A in the diagram; Figure 5 This is a cross-sectional view of the liquid removal roller described in this embodiment; Figure 6 for Figure 5 A magnified schematic diagram of the partial structure of B in the diagram; In the diagram: 1-tank body, 11-inlet, 12-outlet, 2-inner cavity, 3-drive roller, 4-scraping assembly, 41-rotating arm, 42-scraper, 43-contact beam, 5-feeding roller, 6-draining roller, 61-inner shaft, 62-outer shaft, 63-driven gear, 7-swing mechanism, 71-shoulder sleeve, 72-rotating plate, 73-swing arm, 74-cylinder, 75-mounting bearing, 8-drive assembly, 81-motor, 82-rotating shaft, 83-drive gear. Detailed Implementation
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] For this embodiment, please refer to Figures 1-4 The specific implementation of the liquid removal tank applied to the diaphragm washing production line includes a tank body 1. The interior of the tank body 1 is an inner cavity 2 for conducting diaphragm material. The two ends of the tank body 1 are respectively provided with a discharge port 12 and a feed port 11. The inner cavity 2 is provided with several rotatable transmission rollers 3. Rotatable feed port rollers 5 are provided on both sides of the tank body 1 near the discharge port 12 and the feed port 11. The feed port roller 5 on the side of the discharge port 12 is provided with a rotatable liquid removal roller 6. The two ends of the liquid removal roller 6 are provided with a swing mechanism 71 between them and the tank body 1. The liquid removal roller 6 moves in a circle along the swing mechanism 71. The liquid removal roller 6 can be rotated to the side of the feed port roller 5 through the swing mechanism 71 to make contact. The inner cavity 2 is also provided with a scraping assembly 4, which is located between the transmission rollers 3 on both sides. The scraping assembly 4 includes two abutting beams 43. The ends of the abutting beams 43 are rotatably mounted on the side wall of the inner cavity 2 via rotating arms 41. Each edge of the rotating arms 41 is provided with a scraper 42.
[0017] A rotatable dehydration roller 6 is provided on the feed inlet roller on one side of the discharge port 12. The dehydration roller 6 and the feed inlet roller 5 are brought into contact by the swing mechanism 71, so that the dichloromethane on the diaphragm surface can be squeezed downward by the dehydration roller 6 and the feed inlet roller 5. The fine dichloromethane that cannot be completely scraped off by the scraper 42 is squeezed by the dehydration roller 6 and the feed inlet roller 5 and drips downward, which improves the dehydration effect of the dehydration tank on the diaphragm.
[0018] Specific examples Figure 2 and 5 As shown, the dehydration roller 6 is composed of an inner shaft 61 and an outer shaft 62. The outer shaft 62 is a cylindrical hollow structure and is rotatably sleeved on the surface of the inner shaft 61. The two ends of the inner shaft 61 are connected to the swing mechanism 71.
[0019] Specific examples Figure 4 As shown, the swing mechanism 71 includes a bushing 71, a rotating plate 72, a swing arm 73, and a cylinder 74. One end of the rotating plate 72 and the swing arm 73 are respectively fixedly connected to the two ends of the bushing 71. The end of the inner shaft 61 is connected to the end of the rotating plate 72 away from the bushing 71. The output shaft of the cylinder 74 is connected to the end of the swing arm 73 away from the bushing 71. The surface of the bushing 71 is fitted with a mounting bearing 75. The bushing 71 is rotatably mounted on the two side walls of the groove 1 through the mounting bearing 75.
[0020] In a further embodiment, the swing mechanism 71 is further provided with a drive assembly 8, which is used to drive the outer shaft 62 to rotate. The drive assembly 8 includes a motor 81, a rotating shaft 82 and a drive gear 83. The motor 81 is fixedly connected to one end of the mounting bearing 75. The rotating shaft 82 is rotatably disposed inside the bushing 71. The two ends of the rotating shaft 82 are respectively connected to the motor 81 and the drive gear 83. The end of the outer shaft 62 is provided with a driven gear 63. The outer shaft 62 meshes with the drive gear 83 for transmission.
[0021] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.
Claims
1. A liquid removal tank for use in a diaphragm washing production line, comprising a tank body, wherein the interior of the tank body is an inner cavity for conducting diaphragm material, and an outlet and an inlet are respectively provided on both ends of the tank body, characterized in that: The inner cavity is equipped with several rotatable transmission rollers. Rotatable feed rollers are provided on both sides of the tank near the discharge port and the feed port. A rotatable dehydration roller is provided on the feed roller on the discharge port side. A swing mechanism is provided between the two ends of the dehydration roller and the tank. The dehydration roller moves in a circle along the swing mechanism. The dehydration roller can be rotated to the side of the feed roller through the swing mechanism to abut against it.
2. The liquid removal tank for use in a diaphragm washing production line according to claim 1, characterized in that: The liquid removal roller consists of an inner shaft and an outer shaft. The outer shaft is a hollow cylindrical structure and is rotatably sleeved on the surface of the inner shaft. The two ends of the inner shaft are connected to a swing mechanism.
3. The liquid removal tank applied to a diaphragm washing production line according to claim 2, characterized in that: The swing mechanism includes a bushing, a rotating plate, a swing arm, and a cylinder. One end of the rotating plate and the swing arm are respectively fixedly connected to the two ends of the bushing. The end of the inner shaft is connected to the end of the rotating plate away from the bushing. The output shaft of the cylinder is connected to the end of the swing arm away from the bushing.
4. The liquid removal tank for use in a diaphragm washing production line according to claim 3, characterized in that: The surface of the bushing is fitted with a mounting bearing, and the bushing is rotatably mounted on both sides of the groove via the mounting bearing.
5. The liquid removal tank for use in a diaphragm washing production line according to claim 3, characterized in that: The swing mechanism is further provided with a drive component, which is used to drive the outer shaft to rotate.
6. The liquid removal tank applied to a diaphragm washing production line according to claim 5, characterized in that: The drive assembly includes a motor, a rotating shaft, and a drive gear. The motor is fixedly connected to one end of the bearing. The rotating shaft is rotatably disposed inside the bushing. Both ends of the rotating shaft are connected to the motor and the drive gear, respectively. The end of the outer shaft is provided with a driven gear. The outer shaft meshes with the drive gear for transmission.
7. The liquid removal tank applied to a diaphragm washing production line according to any one of claims 1-6, characterized in that: The inner cavity is also equipped with a scraping assembly, which is located between the transmission rollers on both adjacent sides. The scraping assembly includes two abutting beams, the ends of which are rotatably mounted on the side wall of the inner cavity via rotating arms. Each edge of the rotating arm is equipped with a scraper.