A dehydrating device for meat food processing

Abstract

The utility model discloses a dehydration device for meat food processing relates to meat food processing dehydration device technical field, this dehydration device for meat food processing, including support, the bottom fixedly connected with base below support, be provided with motor in support, the output fixedly connected with drive wheel of motor, support parallelly provided with two, the drive disc is sleeved with conveyer belt, the other end of conveyer belt is sleeved on the drive wheel on another support, the position between two supports is provided with dehydration tank, and dehydration tank is hollow rectangle, and conveyer belt sets up in the inside of dehydration tank, and the both sides of dehydration tank inner wall are fixedly connected with a plurality of drying fan, and the fixed block is connected with the mounting block through the bearing, and the mounting block is fixed on the conveyer belt surface, make meat synchronous movement with conveyer belt, when meat is transported to the dehydration tank inside by conveyer belt, dehydration tank starts to play dehydration effect.

Description

Technical Field

[0001] This utility model relates to the technical field of dehydration devices for meat processing, and in particular to a dehydration device for meat processing. Background Technology

[0002] In the meat processing industry, dehydration is a key process. Its purpose is to remove water from meat to extend the shelf life of food, improve flavor and texture, and facilitate subsequent storage and transportation. At present, there are many types of meat dehydration equipment on the market, such as box dryers and hanging dryers. However, the existing equipment still has the following shortcomings in practical applications. Poor uniformity of dehydration: In traditional hanging dehydration equipment, meat is mostly in a fixed hanging state. During the drying process, it can only receive heat and airflow from a single direction, which can easily lead to uneven heating of different parts of the meat. This can result in problems such as excessive dehydration in some areas, such as surface cracking, or insufficient dehydration, such as residual internal moisture, which affects the consistency of the finished product quality. Some equipment requires frequent manual loading and unloading of meat, or manual adjustment of the meat's position to ensure dehydration, which not only increases the labor intensity of operators, but also makes it difficult to achieve continuous production, resulting in low efficiency and unsuitability for large-scale processing needs. The hot and humid air generated during the dehydration process is often released directly, and the meat scraps, grease and other impurities contained in it can easily pollute the workshop environment, increase subsequent cleaning costs, and do not meet the hygiene standards of modern food processing. Some simple equipment lacks precise temperature control functions and cannot set the optimal dehydration temperature according to the characteristics of different meats such as beef, pork and chicken, which can easily lead to loss of nutrients or destruction of flavor. Therefore, there is a need for a dehydration device that can solve the above problems, achieve uniform dehydration of meat, continuous production, convenient operation, and meet hygiene standards, so as to meet the actual needs of the meat processing industry. This utility model was developed based on the above technical background. Utility Model Content

[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a dehydration device for meat processing that can solve the above-mentioned problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a dehydration device for meat processing, comprising a support column, characterized in that: a base is fixedly connected to the lower part of the support column, a motor is installed inside the support column, and a drive wheel is fixedly connected to the output end of the motor; Two support columns are arranged in parallel. A conveyor belt is sleeved on the drive wheel, and the other end of the conveyor belt is sleeved on the drive wheel of the other support column. An installation block is fixedly connected to the surface of the conveyor belt, a bearing is fixedly connected below the installation block, a fixing block is fixedly connected below the bearing, and a hook is fixedly connected below the fixing block. A dehydration tank is provided between the two pillars. The dehydration tank is a hollow rectangle. The conveyor belt is located inside the dehydration tank. Several drying fans are fixedly connected to both sides of the inner wall of the dehydration tank. Several heating tubes are fixedly connected to the upper and lower parts of the inner wall of the dehydration tank. A temperature control panel is fixedly connected to one side of the dehydration tank, and a ventilation pipe is fixedly connected to the top of the dehydration tank. A filter plate is fixedly connected in the ventilation pipe.

[0005] Preferably, the mounting block can be connected to the conveyor belt via a snap-fit ​​mechanism.

[0006] Preferably, the bearing is a ball bearing.

[0007] Preferably, the drying fans are symmetrically arranged on both sides of the inner wall of the dehydration tank.

[0008] Preferably, the temperature control panel is equipped with a display screen and adjustment buttons.

[0009] Preferably, the heating element is an electric heating element.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This dehydration device for meat processing uses airflow from a drying fan to push the meat hanging on hooks, allowing it to rotate freely via a bearing shaft. This ensures that all surfaces of the meat are evenly exposed to the heat generated by the heating elements and the circulating airflow from the drying fan, guaranteeing uniform evaporation of moisture from all parts of the meat and preventing incomplete dehydration in certain areas. The humid, hot air generated by evaporation is discharged through a ventilation pipe above the dehydration chamber. The filter plate inside the ventilation pipe filters the discharged air, intercepting impurities such as grease and debris generated during meat processing and preventing them from spreading into the external environment.

[0011] This dehydration device for meat processing uses a motor to power a drive wheel, which in turn drives a conveyor belt, enabling automated transport and continuous dehydration of meat. The entire device is stably supported by a fixed connection between a support column and a base, ensuring smooth dehydration. The meat to be dehydrated is suspended on hooks below a fixed block, which is connected to a mounting block via a bearing. The mounting block is fixed to the surface of the conveyor belt, allowing the meat to move synchronously with it. When the meat is conveyed into the dehydration chamber, the chamber begins its dehydration process. After setting a suitable dehydration temperature via a temperature control panel, multiple heating elements along the upper and lower walls of the chamber are energized, heating the interior space to create a high-temperature dehydration environment. Simultaneously, several drying fans on both sides of the chamber's inner wall activate, generating directional airflow. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a schematic diagram of a dehydration device for meat processing according to the present invention. Figure 2 This is a schematic diagram of a dehydration device for meat processing according to the present invention. Figure 3 This is a cross-sectional schematic diagram of a dehydration device for meat processing according to the present invention. Figure 4 This is a cross-sectional schematic diagram of a dehydration device for meat processing according to the present invention.

[0013] Reference numerals: 1. Support column; 2. Base; 3. Drive wheel; 4. Conveyor belt; 5. Motor; 6. Mounting block; 7. Bearing; 8. Fixing block; 9. Hook; 10. Heating element; 11. Drying fan; 12. Dehydration tank; 13. Temperature control panel; 14. Ventilation duct; 15. Filter plate. Detailed Implementation

[0014] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0015] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0017] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0018] Please see Figure 1-4 The present invention provides a technical solution: a dehydration device for meat processing, including a support column 1, a base 2 fixedly connected to the bottom of the support column 1, a motor 5 installed inside the support column 1, and a drive wheel 3 fixedly connected to the output end of the motor 5. Two support columns 1 are arranged in parallel. A conveyor belt 4 is sleeved on the drive disc 3. The other end of the conveyor belt 4 is sleeved on the drive wheel 3 on the other support column 1. The device is powered by motor 5, which drives drive wheel 3 to rotate, thereby driving conveyor belt 4 to operate, realizing automated conveying and continuous dehydration of meat products. The entire device is stably supported by the fixed connection between support column 1 and base 2, ensuring the smooth progress of the dehydration process. A mounting block 6 is fixedly connected to the surface of the conveyor belt 4. A bearing 7 is fixedly connected below the mounting block 6. A fixing block 8 is fixedly connected below the bearing 7. A hook 9 is fixedly connected below the fixing block 8. The meat products to be dehydrated are suspended on hooks 9 below fixed block 8. Fixed block 8 is connected to mounting block 6 through bearing 7, and mounting block 6 is fixed to the surface of conveyor belt 4, so that the meat moves synchronously with conveyor belt 4. A dehydration tank 12 is set between two support pillars 1. The dehydration tank 12 is a hollow rectangle. The conveyor belt 4 is set inside the dehydration tank 12. Several drying fans 11 are fixedly connected to both sides of the inner wall of the dehydration tank 12. Several heating tubes 10 are fixedly connected between the upper and lower parts of the inner wall of the dehydration tank 12. When the meat is conveyed into the dehydration chamber 12 by the conveyor belt 4, the dehydration chamber 12 begins to perform dehydration. After the appropriate dehydration temperature is set by the temperature control panel 13, the multiple heating elements 10 between the upper and lower walls of the dehydration chamber 12 are energized and heated to heat the space inside the chamber, creating a high-temperature dehydration environment. At the same time, several drying fans 11 on both sides of the inner wall of the dehydration chamber 12 are activated to generate directional airflow. A temperature control panel 13 is fixedly connected to one side of the dehydration tank 12, and a ventilation pipe 14 is fixedly connected to the top of the dehydration tank 12. A filter plate 15 is fixedly connected in the ventilation pipe 14. The hot and humid air generated is discharged through the ventilation pipe 14 above the dehydration box 12. The filter plate 15 inside the ventilation pipe 14 can filter the discharged air and intercept impurities such as oil and debris generated during meat processing to prevent them from spreading to the external environment. Working principle: The device is powered by motor 5, which drives drive wheel 3 to rotate, thereby driving conveyor belt 4 to operate, realizing automated conveying and continuous dehydration of meat products. The entire device is stably supported by the fixed connection between support column 1 and base 2, ensuring the smooth progress of the dehydration process. First, the meat to be dehydrated is suspended on the hook 9 below the fixed block 8. The fixed block 8 is connected to the mounting block 6 through the bearing 7, and the mounting block 6 is fixed to the surface of the conveyor belt 4, so that the meat moves synchronously with the conveyor belt 4. When the meat is conveyed into the dehydration chamber 12 by the conveyor belt 4, the dehydration chamber 12 begins to perform dehydration. After the appropriate dehydration temperature is set by the temperature control panel 13, the multiple heating elements 10 between the upper and lower walls of the dehydration chamber 12 are energized and heated to heat the space inside the chamber, creating a high-temperature dehydration environment. At the same time, several drying fans 11 on both sides of the inner wall of the dehydration chamber 12 are activated to generate directional airflow. Under the action of the airflow blown out by the drying fan 11, the meat hanging on the hook 9 is pushed by the airflow and rotates freely through the bearing 7, so that all surfaces of the meat can be evenly contacted by the heat generated by the heating element 10 and the circulating airflow formed by the drying fan 11, ensuring that the moisture evaporates evenly from all parts of the meat and avoiding incomplete dehydration in some areas. The hot and humid air generated by evaporation is discharged through the ventilation pipe 14 above the dehydration tank 12. The filter plate 15 inside the ventilation pipe 14 can filter the discharged air and intercept impurities such as oil and debris generated during meat processing to prevent them from spreading to the external environment. As the conveyor belt 4 continues to operate, the dehydrated meat is transported out of the dehydration box 12, realizing continuous, automated and efficient dehydration of meat products. The rotation function of the bearing shaft 7 significantly improves the drying uniformity and ensures the consistency of meat quality after dehydration. With the design of the bearing 7, the meat can rotate freely under the airflow of the drying fan 11. Combined with the uniform heat generated by the heating tube 10 in the dehydration box 12, all surfaces of the meat, including wrinkles and overlapping parts, can fully contact the hot air, avoiding the problem of insufficient dehydration or over-drying caused by traditional fixed hanging, and ensuring that the finished product has uniform moisture distribution and consistent taste. Uniform heating and airflow circulation can reduce the damage of local high temperatures to meat proteins and fats, and reduce the volatilization of flavor substances due to local overheating. Compared with traditional equipment, it can better preserve the original nutrients and flavor of meat. Relying on the motor 5 to drive the drive wheel 3 and the conveyor belt 4, the meat can automatically enter the dehydration box 12 for dehydration and then be automatically conveyed out of the box. There is no need for frequent manual loading and unloading, realizing continuous operation of the whole process of "feeding-dehydration-discharging", which greatly increases the meat processing capacity per unit time, and is especially suitable for batch production scenarios. Automated conveying and dehydration processes reduce human intervention, lower the workload for operators, and avoid hygiene risks and efficiency fluctuations caused by human contact.

[0019] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A dehydration device for meat processing, comprising a support column (1), characterized in that: A base (2) is fixedly connected to the bottom of the support column (1), and a motor (5) is installed inside the support column (1). A drive wheel (3) is fixedly connected to the output end of the motor (5). Two pillars (1) are arranged in parallel. A conveyor belt (4) is sleeved on the drive wheel (3). The other end of the conveyor belt (4) is sleeved on the drive wheel (3) on the other pillar (1). An installation block (6) is fixedly connected to the surface of the conveyor belt (4), a bearing (7) is fixedly connected below the installation block (6), a fixing block (8) is fixedly connected below the bearing (7), and a hook (9) is fixedly connected below the fixing block (8). A dehydration tank (12) is provided between the two support pillars (1). The dehydration tank (12) is a hollow rectangle. The conveyor belt (4) is located inside the dehydration tank (12). Several drying fans (11) are fixedly connected to both sides of the inner wall of the dehydration tank (12). Several heating tubes (10) are fixedly connected between the upper and lower sides of the inner wall of the dehydration tank (12). A temperature control panel (13) is fixedly connected to one side of the dehydration tank (12), and a ventilation pipe (14) is fixedly connected above the dehydration tank (12). A filter plate (15) is fixedly connected in the ventilation pipe (14).

2. The dehydration device for meat processing according to claim 1, characterized in that: The mounting block (6) can be connected to the conveyor belt (4) via a snap fastener.

3. A dehydration device for meat processing according to claim 2, characterized in that: The bearing (7) is a ball bearing.

4. A dehydration device for meat processing according to claim 3, characterized in that: The drying fan (11) is symmetrically arranged on both sides of the inner wall of the dehydration tank (12).

5. A dehydration device for meat processing according to claim 4, characterized in that: The temperature control panel (13) is equipped with a display screen and adjustment buttons.

6. A dehydration device for meat processing according to claim 5, characterized in that: The heating element (10) is an electric heating element.

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