An oxygen-free copper production electric furnace device based on raw material pretreatment
Patent Information
- Application Number
- CN202522072501.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0004]本实用新型的目的在于提供一种基于原料预处理的无氧铜生产电炉设备,以解决上述背景技术提出电炉在加工过程中,原料的填充难以进行导向预处理,熔化的速率不稳定,影响加工效率的问题
[0013]与现有技术相比,本实用新型的有益效果是:本实用新型通过在原料进行填充过程中,通过进料处理框进行导向预处理,达到预清理的效果,避免杂质影响后续夹持的稳定性,然后通过进料调节框对原料进行传输夹持,并控制进料调节框的进料角度,使其缓慢填充到内熔化炉内进行熔化加工,提高传输稳定性,进而确保设备加工稳定性;在原料进行生产前,通过设置清理转杆的限位传输以及贴合刮板的贴合挤压,对原料表面的碎屑进行刮除清理,减少杂质进入电炉内部,影响产品的质量,确保生产效率。
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Figure CN224838395U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oxygen-free copper production technology, specifically to an electric furnace equipment for oxygen-free copper production based on raw material pretreatment. Background Technology
[0002] Oxygen-free copper production electric furnace equipment is specially designed for smelting high-purity copper. It is divided into ordinary and high-purity types, and adopts industrial frequency cored or vacuum induction furnace. It has strong sealing performance and is often equipped with frequency conversion coil electromagnetic heating and stirring system to ensure an oxygen-free environment. It is used in high-end fields such as the electronics industry.
[0003] In existing oxygen-free copper production electric furnaces, the raw materials are transferred through a clamping mechanism, allowing them to slowly move from the top of the furnace into the interior. During this transfer, it is difficult to guide and limit the transfer position, which can easily cause the transfer to sway. This leads to instability in the melting process, affecting the melting rate and reducing the production efficiency of the equipment. Optimization and improvement are needed to address this issue. Utility Model Content
[0004] The purpose of this invention is to provide an oxygen-free copper production electric furnace based on raw material pretreatment, in order to solve the problems mentioned in the background art, such as the difficulty in guiding the filling of raw materials during the processing of the electric furnace, the unstable melting rate, and the impact on processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an oxygen-free copper production electric furnace based on raw material pretreatment, comprising: a furnace box, an inner melting furnace installed on the inner side of the furnace box, a feeding processing frame fixedly installed on one side of the top of the furnace box, and further comprising a feeding pretreatment component and a feeding guide component: the feeding pretreatment component includes a cleaning rotating rod, the cleaning rotating rod being rotatably connected to the two inner walls of the feeding processing frame, a movable plate being connected to the inner side of the cleaning rotating rod, and a scraper being connected to the bottom end of the movable plate; the feeding pretreatment component is used for pretreatment cleaning of raw materials for oxygen-free copper production; the feeding guide component includes a slider, the slider being connected to one side of the top of the furnace box, a feeding adjustment frame being connected to the top of the slider, and an adjusting pressure roller being connected to the inner side of the feeding adjustment frame; the feeding guide component is used for slow guidance when oxygen-free copper raw materials are filled.
[0006] Preferably, the inner upper and lower walls of the feeding frame are both connected to fixing plates, and the inner side of the fixing plates is fixedly connected to elastic connectors.
[0007] Preferably, a rotating rod is fixedly connected to the middle of the upper and lower inner walls of the feeding frame, and the movable plate is rotatably connected to the outside of the rotating rod.
[0008] Preferably, an elastic connecting rod is connected through the inner side of the movable plate, and the fitting scraper is fixedly connected to the bottom end of the elastic connecting rod.
[0009] Preferably, a discharge frame is fixedly connected to the inner side of the bottom wall of the feeding frame.
[0010] Preferably, slide rails are fixedly connected to both sides of the top of the furnace box, and the slider is slidably connected to the slide rails.
[0011] Preferably, a motor is fixedly mounted on the outside of the slider, and the rotating end of the motor passes through the slider and is connected to a rotating connecting seat.
[0012] Preferably, the feeding adjustment frame is connected to one side of the rotating connecting seat, a fixed roller is rotatably connected to the bottom inner side of the feeding adjustment frame, a sliding frame is slidably connected to the inside of the top wall of the feeding adjustment frame, the adjusting pressure roller is rotatably connected to the bottom end of the sliding frame, and a rotating screw that is threadedly connected to the sliding frame is rotatably connected to the top of the feeding adjustment frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model achieves pre-cleaning by using a feeding processing frame for guiding pre-treatment during the raw material filling process, preventing impurities from affecting the stability of subsequent clamping. Then, the raw material is transferred and clamped by a feeding adjustment frame, and the feeding angle of the feeding adjustment frame is controlled to slowly fill it into the inner melting furnace for melting, improving transmission stability and thus ensuring equipment processing stability. Before the raw material is processed, the surface debris is scraped and cleaned by setting a limiting transmission of the cleaning rotating rod and the pressing and squeezing of the adhesive scraper, reducing impurities entering the electric furnace and affecting product quality, thus ensuring production efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial cross-sectional three-dimensional structural diagram of the feeding pretreatment component of this utility model; Figure 3 This is a schematic diagram of the partial separation of the movable plate and the bonding scraper of this utility model. Figure 4 This is a schematic diagram of the partially separated three-dimensional structure of the feed guide component of this utility model.
[0015] In the diagram: 1. Furnace box; 2. Inner melting furnace; 3. Feeding frame; 4. Slide rail; 5. Slider; 6. Motor; 7. Cleaning rotating rod; 8. Discharge frame; 9. Fixed plate; 10. Elastic connector; 11. Rotating rod; 12. Movable plate; 13. Elastic connecting rod; 14. Adhesive scraper; 15. Feeding adjustment frame; 16. Rotating connecting seat; 17. Fixed roller; 18. Sliding frame; 19. Adjusting pressure roller; 20. Rotating screw. Detailed Implementation
[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0018] like Figure 1 - Figure 4 As shown, this application provides an oxygen-free copper production electric furnace based on raw material pretreatment, including: a furnace box 1, an inner melting furnace 2 installed inside the furnace box 1, and a feeding processing frame 3 fixedly installed on one side of the top of the furnace box 1; the feeding pretreatment assembly includes cleaning rotating rods 7, which are rotatably connected to the two inner walls of the feeding processing frame 3. Four cleaning rotating rods 7 are provided, which guide and limit the transmission of raw materials. Brushes are provided on the outer side of the cleaning rotating rods 7 to facilitate cleaning the surface of the raw materials. A movable plate 12 is connected to the inner side of the cleaning rotating rods 7, and a scraper 14 is connected to the bottom end of the movable plate 12. The feeding pretreatment assembly is used for pretreatment cleaning of raw materials during oxygen-free copper production; specifically, as shown... Figure 2 As shown, the upper and lower inner walls of the feeding processing frame 3 are both connected to fixed plates 9, and the inner side of the fixed plates 9 is fixedly connected to elastic connectors 10. The fixed plates 9 are fixedly connected to the inner side of the feeding processing frame 3 to limit the positioning position of the elastic connectors 10. The other end of the elastic connectors 10 is fixedly connected to the movable plate 12 to limit the rotation range of the movable plate 12.
[0019] Specifically, such as Figure 3 As shown, a rotating rod 11 is fixedly connected to the middle of the upper and lower inner walls of the feeding processing frame 3. The movable plate 12 is rotatably connected to the outside of the rotating rod 11. The rotating rod 11 is fixedly connected to the upper and lower walls of the feeding processing frame 3 and serves as the middle support for the rotation of the movable plate 12.
[0020] Specifically, such as Figure 3 As shown, an elastic connecting rod 13 is connected through the inner side of the movable plate 12. The bonding scraper 14 is fixedly connected to the bottom end of the elastic connecting rod 13. A spring is connected to the bottom outer side of the elastic connecting rod 13. The upper and lower ends of the spring are fixed between the movable plate 12 and the bonding scraper 14, respectively, for squeezing the bonding scraper 14 to tightly bond the raw material being transported.
[0021] Specifically, such as Figure 2 As shown, a discharge frame 8 is fixedly connected to the inner side of the bottom wall of the feeding processing frame 3. The discharge frame 8 is used to guide and discharge the debris generated during the raw material processing.
[0022] The feeding guide assembly includes a slider 5, which is connected to one side of the top of the furnace box 1. A feeding adjustment frame 15 is connected to the top of the slider 5, and an adjustment pressure roller 19 is connected to the inner side of the feeding adjustment frame 15. The feeding guide assembly is used for slow guidance when oxygen-free copper raw materials are filled.
[0023] Specifically, such as Figure 1 As shown, slide rails 4 are fixedly connected to both sides of the top of the furnace box 1. The slider 5 is slidably connected to the slide rail 4. The sliding of the slider 5 on the slide rail 4 facilitates the control of the orientation of the feeding guide component.
[0024] Specifically, such as Figure 4 As shown, a motor 6 is fixedly installed on the outside of the slider 5. The rotating end of the motor 6 passes through the slider 5 and is connected to a rotating connecting seat 16. The motor 6 is connected to the rotating connecting seat 16 to control the rotation adjustment of the feed adjustment frame 15.
[0025] Specifically, such as Figure 4 As shown, the feed adjustment frame 15 is connected to one side of the rotating connecting seat 16. The bottom inner side of the feed adjustment frame 15 is rotatably connected to a fixed roller 17. The end of the fixed roller 17 is provided with a rotational power to facilitate rotation. The top wall of the feed adjustment frame 15 is slidably connected to a sliding frame 18. The adjusting pressure roller 19 is rotatably connected to the bottom end of the sliding frame 18. The top of the feed adjustment frame 15 is rotatably connected to a rotating screw 20 that is threadedly connected to the sliding frame 18. Rotating the rotating screw 20 can drive the adjusting pressure roller 19 to adjust its height to adapt to the thickness of the raw material and facilitate clamping and positioning.
[0026] In this embodiment: Before the raw material is produced, the debris on the surface of the raw material is scraped and cleaned by setting the limiting transmission of the cleaning rotating rod 7 and the pressing of the sticking scraper 14, so as to reduce the impurities entering the electric furnace. During the filling process of the raw material, the feeding processing frame 3 is used for guiding pre-treatment to achieve the effect of pre-cleaning and avoid impurities from affecting the stability of subsequent clamping. Then, the raw material is transmitted and clamped by the feeding adjustment frame 15, and the feeding angle of the feeding adjustment frame 15 is controlled so that it is slowly filled into the inner melting furnace 2 for melting and processing.
[0027] Specifically, the solution is as follows: When processing oxygen-free copper, before the raw material is transported, it is first processed through the feeding processing frame 3. Four cleaning rotating rods 7 are set up in two sets to clean the surface of the raw material. Then, a movable plate 12 that can be rotated and adjusted within a certain range drives the bonding scraper 14 to bond and squeeze. The rotation range of the movable plate 12 is controlled by the cooperation of the rotating rod 11 and the fixed plate 9 to scrape and clean the debris on the surface of the raw material, allowing the debris to be discharged through the discharge frame 8. Then, when the raw material is filled into the inner melting furnace 2, the pre-cleaned raw material guided by the feeding processing frame 3 is stuck inside the fixed roller 17 and the adjusting pressure roller 19. The position of the adjusting pressure roller 19 is controlled by rotating the rotating screw 20. When the raw material is completely separated from the feeding processing frame 3, the feeding adjusting frame 15 can be rotated by the motor 6. Then, one end of the raw material will slowly move into the inner melting furnace 2 at a certain angle. Then, the fixed roller 17 rotates to continuously push the clamped raw material, allowing the raw material to slowly enter the inner melting furnace 2 for melting.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.
[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An electric furnace for producing oxygen-free copper based on raw material pretreatment, comprising: A furnace box (1), an inner melting furnace (2) is installed inside the furnace box (1), and a feeding processing frame (3) is fixedly installed on one side of the top of the furnace box (1). The furnace box (1) is characterized by further comprising: a feeding pretreatment component, the feeding pretreatment component including a cleaning rotating rod (7), the cleaning rotating rod (7) being rotatably connected to the two inner walls of the feeding processing frame (3), the inner side of the cleaning rotating rod (7) being connected to a movable plate (12), and the bottom end of the movable plate (12) being connected to a fitting scraper (14). The feeding pretreatment component is used for pretreatment cleaning when feeding raw materials for oxygen-free copper production; a feeding guide component, the feeding guide component including a slider (5), the slider (5) being connected to one side of the top of the furnace box (1), the top end of the slider (5) being connected to a feeding adjustment frame (15), and the inner side of the feeding adjustment frame (15) being connected to an adjusting pressure roller (19). The feeding guide component is used for slow guidance when filling oxygen-free copper raw materials.
2. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 1, characterized in that, The inner upper and lower walls of the feeding processing frame (3) are both connected to a fixing plate (9), and the inner side of the fixing plate (9) is fixedly connected to an elastic connector (10).
3. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 1, characterized in that, The inner upper and lower walls of the feeding frame (3) are fixedly connected to a rotating rod (11), and the movable plate (12) is rotatably connected to the outside of the rotating rod (11).
4. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 3, characterized in that, An elastic connecting rod (13) is connected through the inner side of the movable plate (12), and the fitting scraper (14) is fixedly connected to the bottom end of the elastic connecting rod (13).
5. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 1, characterized in that, The bottom wall of the feeding processing frame (3) is fixedly connected to the discharge frame (8).
6. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 1, characterized in that, The top two sides of the furnace box (1) are fixedly connected to slide rails (4), and the slider (5) is slidably connected to the slide rails (4).
7. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 1, characterized in that, A motor (6) is fixedly installed on the outside of the slider (5), and the rotating end of the motor (6) passes through the slider (5) and is connected to a rotating connecting seat (16).
8. The electric furnace equipment for producing oxygen-free copper based on raw material pretreatment according to claim 7, characterized in that, The feed adjustment frame (15) is connected to one side of the rotating connecting seat (16). The bottom inner side of the feed adjustment frame (15) is rotatably connected to a fixed roller (17). The top wall of the feed adjustment frame (15) is slidably connected to a sliding frame (18). The adjusting pressure roller (19) is rotatably connected to the bottom end of the sliding frame (18). The top end of the feed adjustment frame (15) is rotatably connected to a rotating screw (20) threadedly connected to the sliding frame (18).