Automatic production device for processing waste bamboo

Abstract

The utility model provides automatic production device is used in processing of waste bamboo, including support base plate, engagement ring, carbonization interval, air inlet pipe, carbonization structure, protective shell and steam export, wherein: engagement ring fixed mounting is in the surface of support base plate, and carbonization interval fixed mounting is in the surface of support base plate, and this air inlet pipe installs in the inside of carbonization interval, carbonization structure installs in the surface of carbonization interval, and protective shell installs in the inboard of engagement ring, and this steam export fixed mounting is in the top of protective shell, the utility model discloses carbonization interval and the setting of carbonization structure can convert bamboo waste material into available carbon quickly, and the processing efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of bamboo waste technology, and in particular to an automated production device for processing waste bamboo. Background Technology

[0002] Bamboo, as a renewable resource, generates a large amount of waste during its processing, such as bamboo shavings, bamboo tips, and bamboo roots. Traditional disposal methods often involve incineration or natural dumping, which not only wastes resources but also causes environmental pollution. Converting waste bamboo into bamboo charcoal through carbonization is an efficient and environmentally friendly way to utilize resources. Bamboo charcoal has characteristics such as a large specific surface area and strong adsorption capacity, and is widely used in environmental protection, agriculture, chemical industry, and daily life. However, existing automated production equipment for processing waste bamboo still suffers from low processing efficiency, as it cannot quickly convert bamboo waste into usable charcoal.

[0003] Therefore, it is essential to invent an automated production device for processing waste bamboo. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an automated production device for processing waste bamboo, solving the problem that existing automated production devices for processing waste bamboo still cannot quickly convert bamboo waste into usable charcoal, resulting in low processing efficiency. An automated production device for processing waste bamboo includes a supporting base plate, a locking ring, a carbonization zone, an air inlet pipe, a carbonization structure, a protective shell, and a steam outlet. The locking ring is fixedly installed on the surface of the supporting base plate, and the carbonization zone is also fixedly installed on the surface of the supporting base plate. The air inlet pipe is installed inside the carbonization zone. The carbonization structure is installed on the surface of the carbonization zone, and the protective shell is installed inside the locking ring. The steam outlet is fixedly installed on the top of the protective shell.

[0005] The carbonization zone includes a support base, a pipe installation channel, a placement surface, and a radiation refraction plate. The support base is fixedly installed on the surface of the support base plate, and the pipe installation channel is opened inside the support base. The placement surface is fixedly installed above the support base, and the radiation refraction plate is fixedly installed on the surface of the placement surface.

[0006] The carbonization structure includes a mounting bracket, a mounting base, a heating tube, and a protective net. The mounting bracket is fixedly installed on the surface of the carbonization zone and located between every two sets of radiation refraction plates. The mounting base is slidably installed inside the mounting bracket, and the mounting base is fixedly installed at the upper and lower ends of the mounting base. The heating tube is fixedly installed inside the mounting base. The protective net is fixedly installed on the outside of the heating tube.

[0007] The supporting base inside the carbonization zone is a circular base made of red bricks and cement, and the pipe installation channel inside the supporting base is an "L"-shaped channel. The air inlet pipe inside the pipe installation channel can allow external inert gas to be injected into it. The radiation refraction plate is made of several arc-shaped aluminum metal plates, and space is left between each two sets of adjacent radiation refraction plates for the installation of the carbonization structure.

[0008] The number of carbonized structures is consistent with the number of gaps between the radiation refraction plate groups, and the heating tube can generate heat radiation to the front and the two sides of the radiation refraction plate. The heating tube is wrapped and protected by a protective net. The heating tube adopts several groups of dry-burning electric heating tubes.

[0009] Compared with the prior art, the present invention has the following beneficial effects: The carbonization zone of this invention provides a stable foundation through an internal support base, and an inert gas introduced by the air intake pipe is guided through the pipeline installation channel to form an oxygen-free environment, preventing the waste bamboo from burning. At the same time, the heat radiation generated by the heating pipe in the carbonization structure is reflected in multiple directions by the radiation refraction plate, so that the bamboo on the placement surface is heated evenly, ultimately achieving an efficient and controllable carbonization process.

[0010] The carbonization structure of this utility model is fixed in the gap between the radiation refraction plates in the carbonization zone by the sliding design of the mounting bracket and the mounting base. High temperature heat radiation is generated by multiple sets of dry-burning electric heating tubes inside the mounting base. With the safety protection of the protective net, the heat energy is directly applied to the bamboo in the carbonization zone. At the same time, the heat is evenly distributed in the three-dimensional space by the reflection of the radiation refraction plates, which ultimately drives the efficient anaerobic carbonization reaction of the bamboo. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the carbonization zone of this utility model.

[0013] Figure 3 This is a schematic diagram of the carbonized structure of this utility model.

[0014] In the picture: Support base plate 1, locking ring 2, carbonization zone 3, support base 31, pipe installation channel 32, placement surface 33, radiation refraction plate 34, air inlet pipe 4, carbonization structure 5, mounting bracket 51, mounting base plate 52, mounting base 53, heating pipe 54, protective net 55, protective shell 6, steam outlet 7. Detailed Implementation

[0015] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0016] As attached Figure 1 To be continued Figure 3 As shown.

[0017] This utility model provides an automated production device for processing waste bamboo, including a supporting base plate 1, a locking ring 2, a carbonization zone 3, an air inlet pipe 4, a carbonization structure 5, a protective shell 6, and a steam outlet 7. The locking ring 2 is fixedly installed on the surface of the supporting base plate 1, and the carbonization zone 3 is fixedly installed on the surface of the supporting base plate 1. The air inlet pipe 4 is installed inside the carbonization zone 3. The carbonization structure 5 is installed on the surface of the carbonization zone 3, and the protective shell 6 is installed inside the locking ring 2. The steam outlet 7 is fixedly installed on the top of the protective shell 6.

[0018] The carbonization zone 3 includes a support base 31, a pipe installation channel 32, a placement surface 33, and a radiation refraction plate 34. The support base 31 is fixedly installed on the surface of the support base plate 1, and the pipe installation channel 32 is opened inside the support base 31. The placement surface 33 is fixedly installed above the support base 31, and the radiation refraction plate 34 is fixedly installed on the surface of the placement surface 33.

[0019] The carbonization structure 5 includes a mounting bracket 51, a mounting base 52, a mounting base 53, a heating tube 54, and a protective net 55. The mounting bracket 51 is fixedly installed on the surface of the carbonization zone 3 and located between every two sets of radiation refraction plates 34. The mounting base 52 is slidably installed inside the mounting bracket 51, and the mounting base 53 is fixedly installed at the upper and lower ends of the mounting base 52. The heating tube 54 is fixedly installed inside the mounting base 53. The protective net 55 is fixedly installed on the outside of the heating tube 54.

[0020] The supporting base 31 inside the carbonization zone 3 is a circular base made of red bricks and cement, and the pipe installation channel 32 inside the supporting base 31 is an "L"-shaped channel. The air inlet pipe 4 inside the pipe installation channel 32 can allow external inert gas to be injected into it. The radiation refraction plate 34 is made of several arc-shaped aluminum metal plates, and space is left between each two sets of adjacent radiation refraction plates 34 for the installation of the carbonization structure 5.

[0021] The number of carbonized structures 5 is consistent with the number of gaps between the groups of radiation refraction plates 34, and the heating tube 54 can generate heat radiation to the front and both sides of the radiation refraction plates 34. The heating tube 54 is wrapped and protected by a protective net 55. The heating tube 54 adopts several groups of dry-burning electric heating tubes.

[0022] This equipment achieves automated carbonization of bamboo through the coordinated operation of multiple core components. First, the bamboo is placed on the placement surface 33 of the carbonization zone 3, and inert gas is injected through the air inlet pipe 4 to create an oxygen-free environment. The heating pipe 54 in the carbonization structure 5 generates high temperatures, and the heat is evenly distributed within the carbonization space through the reflection of the radiation refraction plate 34, ensuring uniform heating of the bamboo. The entire reaction process takes place within a sealed space consisting of the support base 31 and the protective shell 6, and the steam outlet 7 promptly discharges the gases generated by pyrolysis.

[0023] The equipment achieves efficient carbonization through precise heat control and gas protection. The supporting base plate 1 and locking ring 2 provide overall stability, while the pipeline installation channel 32 ensures unobstructed gas delivery. The mounting bracket 51 and mounting base plate 52 of the carbonization structure 5 feature a sliding design for easy maintenance, and the protective net 55 ensures the safe operation of the heating tube 54. All components work together to ultimately complete the pyrolysis conversion of bamboo, producing uniform and high-quality bamboo charcoal products.

[0024] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An automated production device for processing waste bamboo, characterized in that: It includes a support base plate (1), a locking ring (2), a carbonization zone (3), an air inlet pipe (4), a carbonization structure (5), a protective shell (6), and a steam outlet (7), wherein: the locking ring (2) is fixedly installed on the surface of the support base plate (1), and the carbonization zone (3) is fixedly installed on the surface of the support base plate (1), and the air inlet pipe (4) is installed inside the carbonization zone (3); the carbonization structure (5) is installed on the surface of the carbonization zone (3), and the protective shell (6) is installed inside the locking ring (2), and the steam outlet (7) is fixedly installed on the top of the protective shell (6).

2. The automated production device for processing waste bamboo as described in claim 1, characterized in that: The carbonization zone (3) includes a support base (31), a pipe installation channel (32), a placement surface (33), and a radiation refraction plate (34). The support base (31) is fixedly installed on the surface of the support base plate (1), and the pipe installation channel (32) is opened inside the support base (31). The placement surface (33) is fixedly installed above the support base (31), and the radiation refraction plate (34) is fixedly installed on the surface of the placement surface (33).

3. The automated production device for processing waste bamboo as described in claim 1, characterized in that: The carbonization structure (5) includes a mounting bracket (51), a mounting base (52), a mounting base (53), a heating tube (54), and a protective net (55). The mounting bracket (51) is fixedly installed on the surface of the carbonization zone (3) and located between every two sets of radiation refraction plates (34). The mounting base (52) is slidably installed inside the mounting bracket (51), and the mounting base (53) is fixedly installed at the upper and lower ends of the mounting base (52). The heating tube (54) is fixedly installed inside the mounting base (53). The protective net (55) is fixedly installed on the outside of the heating tube (54).

4. The automated production device for processing waste bamboo as described in claim 2, characterized in that: The support base (31) inside the carbonization zone (3) is a circular base made of red bricks and cement, and the pipe installation channel (32) inside the support base (31) is an "L"-shaped channel. The air inlet pipe (4) inside the pipe installation channel (32) can allow external inert gas to be injected into it. The radiation refraction plate (34) is made of several arc-shaped aluminum metal plates, and there is space between each two sets of adjacent radiation refraction plates (34) for the installation of the carbonization structure (5).

5. The automated production device for processing waste bamboo as described in claim 3, characterized in that: The number of carbonized structures (5) is consistent with the number of gaps between the groups of radiation refraction plates (34), and the heating tube (54) can generate heat radiation to the front and the two sides of the radiation refraction plates (34). The heating tube (54) is wrapped and protected by a protective net (55). The heating tube (54) adopts several groups of dry-burning electric heating tubes.

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