A kiln for processing ceramic products
Patent Information
- Application Number
- CN202522368973.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]本实用新型针对现有技术中由于需要通过运输设备带动移动板移动至窑炉体的内部，这种方式不易对移动板和窑炉体之间进行密封，进而导致窑炉体内部的热量沿着移动板和窑炉体之间的缝隙流出，从而影响了该设备对陶瓷产品加工后的质量的问题，提出如下技术方案：
（1）通过阻隔块、密封垫和卡接件之间的配合，使得增加移动板嵌入在窑炉体的密封性，进而避免了窑炉体内部的热量沿着移动板与窑炉体之间的缝隙流出的问题，从而提高了通过设备生产出来的成品质量；
Smart Images
Figure CN224838414U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic production technology, and in particular relates to a kiln for processing ceramic products. Background Technology
[0002] With the advancement of technology, the concepts of intelligence and automation are becoming increasingly popular. Many industries have benefited from the development of these new technologies. In the field of ceramic firing kilns, by introducing advanced sensor technology and intelligent control systems, precise control of parameters such as temperature, humidity, and atmosphere can be achieved, thereby optimizing the firing process and improving product quality. At the same time, the design of new kilns also pays more attention to environmental protection and energy efficiency, adopting more energy-saving designs and optimized combustion technologies to reduce harmful gas emissions and improve energy utilization efficiency. Existing kilns used for ceramic product processing require a transport device to move a movable plate into the kiln body during operation. This method makes it difficult to seal the gap between the movable plate and the kiln body, causing heat inside the kiln body to leak out along the gap between the movable plate and the kiln body, thus affecting the quality of the processed ceramic products. Utility Model Content
[0003] This invention addresses the problem in existing technologies where a moving plate needs to be transported into the kiln body via a conveyor. This method makes it difficult to seal the area between the moving plate and the kiln body, leading to heat loss through the gaps and affecting the quality of processed ceramic products. The following technical solution is proposed: A kiln for processing ceramic products, comprising: A kiln frame and a kiln body, wherein the kiln body is connected to the kiln frame and is used for processing ceramic products; A transport device is connected to the kiln frame, and the transport device is equipped with a movable plate for transporting ceramic products into the kiln body; A sealing assembly includes a connecting housing, a driving component, a moving component, a rectangular plate, a sealing gasket, and a barrier block. The driving component is connected to the moving plate through the connecting housing, and the driving component pushes the rectangular plate, the sealing gasket, and the barrier block to move vertically inside the moving plate through the moving component.
[0004] As a preferred embodiment of the above technical solution, a positioning component is also included. The positioning component includes a positioning post, a positioning protrusion, a guide post, and a guide protrusion. The positioning protrusion is connected to the moving plate through the positioning post. The moving member, the rectangular plate, the sealing gasket, and the blocking block move on the surface of the positioning post. The guide protrusion is connected to the moving plate through the guide post. The moving member moves vertically on the outer surface of the guide post.
[0005] As a preferred embodiment of the above technical solution, the kiln body is provided with a snap-fit component, the snap-fit component is vertically aligned with the moving plate, and the blocking block is embedded and connected inside the snap-fit component.
[0006] As a preferred embodiment of the above technical solution, the movable plate has a groove inside, and the blocking block fits into the inner wall of the groove to restrict the state of the blocking block when it moves.
[0007] As a preferred embodiment of the above technical solution, the moving parts are all in contact with the outer surfaces of the guide post and the positioning post to limit the state of the moving parts when they move.
[0008] As a preferred embodiment of the above technical solution, the barrier block is provided with a guide shell, the barrier block slides on the outer surface of the positioning post through the guide shell, and the bottom of the guide shell is provided with an annular plate for separating the positioning post from the guide shell.
[0009] The beneficial effects of this utility model are as follows: (1) By cooperating with the barrier block, sealing gasket and snap-fit, the sealing performance of the moving plate embedded in the kiln body is increased, thereby avoiding the problem of heat flowing out of the kiln body along the gap between the moving plate and the kiln body, thus improving the quality of the finished products produced by the equipment. (2) By cooperating with the positioning post and positioning protrusion and the guide post and guide protrusion, the blocking block is more stable during the movement process, avoiding the problem of the blocking block shifting when it moves, thereby improving the stability of the blocking block when it moves. Attached Figure Description
[0010] Figure 1 The diagram shown is a structural schematic of a kiln used for processing ceramic products in Example 1; Figure 2 The diagram shown is a structural schematic of the kiln frame in Example 1; Figure 3 The diagram shown is a schematic diagram of the structure connecting the outer shell in Embodiment 1; Figure 4 The diagram shown is a schematic representation of the barrier block in Embodiment 1; Figure 5 The diagram shown is a schematic representation of the barrier block in Embodiment 1; Figure 6 The diagram shown is a structural schematic of the moving part in Embodiment 1; Figure 7 The diagram shown is a cross-sectional view of the guide housing in Embodiment 1.
[0011] In the diagram: 1. Kiln frame; 2. Kiln body; 3. Transport equipment; 4. Moving plate; 5. Connecting shell; 6. Drive component; 7. Moving component; 8. Rectangular plate; 9. Sealing gasket; 10. Barrier block; 11. Positioning post; 12. Positioning protrusion; 13. Guide post; 14. Guide protrusion; 15. Snap-fit component; 16. Guide shell. Detailed Implementation
[0012] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0013] Example 1 This utility model provides a kiln for processing ceramic products, such as... Figures 1 to 7 As shown, the system includes: a kiln frame 1, a kiln body 2, a transport device 3, and a sealing assembly. The kiln body 2 is connected to the kiln frame 1 and is used to process ceramic products. The transport device 3 is connected to the kiln frame 1 and has a movable plate 4 for transporting ceramic products into the kiln body 2. The sealing assembly includes a connecting shell 5, a driving component 6, a movable component 7, a rectangular plate 8, a sealing gasket 9, and a barrier block 10. The driving component 6 is an electric push rod, the movable component 7 is X-shaped, and the sealing gasket 9 is made of aerogel. The driving component 6 is connected to the movable plate 4 through the connecting shell 5, and the driving component 6 pushes the rectangular plate 8, the sealing gasket 9, and the barrier block through the movable component 7. 10 moves vertically inside the moving plate 4; the kiln body 2 is provided with a snap-fit component 15, which is vertically aligned with the moving plate 4, and the blocking block 10 is embedded and connected inside the snap-fit component 15, and the surface of the blocking block 10 is in contact with the inner wall 9 of the snap-fit component 15; the moving plate 4 is provided with a groove, and the blocking block 10 is in contact with the inner wall of the groove to limit the state of the blocking block 10 when it moves; the blocking block 10 is provided with a guide shell 16, and the blocking block 10 slides on the outer surface of the positioning post 11 through the guide shell 16, and the bottom of the guide shell 16 is provided with an annular plate to prevent the positioning post 11 from separating from the guide shell 16.
[0014] The cooperation between the barrier block 10, the sealing gasket 9 and the snap-fit part 15 increases the sealing of the moving plate 4 embedded in the kiln body 2, thereby preventing the heat inside the kiln body 2 from flowing out along the gap between the moving plate 4 and the kiln body 2, thus improving the quality of the finished products produced by the equipment.
[0015] In operation, the operator first places the ceramic product to be processed on the movable plate 4. Then, the operator starts the transport equipment 3, which moves the movable plate 4 and the ceramic product on its surface upward into the kiln body 2. The movable plate 4 moves upward synchronously through the connecting shell 5 and the driving component 6 until the top surface of the movable plate 4 is in contact with the bottom surface of the locking component 15. The movable plate 4 then stops moving. The operator then starts the driving component 6, which pushes the rectangular plate 8, the sealing gasket 9, and the barrier block 10 upward synchronously through the movable component 7. As the barrier block 10 moves upward, it slides inside the locking component 15 until the top surface of the barrier block 10 is in contact with the bottom surface of the locking component 15. After the inner top surfaces of the snap-fit parts 15 are in contact with each other, the moving parts 7 continue to move, which in turn pushes the rectangular plate 8 to move. At this time, through the cooperation between the rectangular plate 8 and the blocking block 10, the sealing gasket 9 is compressed and deformed. The deformed sealing gasket 9 blocks the gap between the blocking block 10 and the snap-fit parts 15, thus preventing the heat inside the kiln body 2 from being lost. Through the cooperation between the blocking block 10, the sealing gasket 9 and the snap-fit parts 15, the sealing performance of the moving plate 4 embedded in the kiln body 2 is increased, thereby preventing the heat inside the kiln body 2 from flowing out along the gap between the moving plate 4 and the kiln body 2, thereby improving the quality of the finished products produced by the equipment.
[0016] Specifically, a kiln body 2 is fixedly installed on the kiln frame 1. Transport equipment 3 is provided on both sides of the kiln frame 1. A movable plate 4 is fixedly connected to the output end of each of the two transport equipment 3. A snap-fit component 15 is fixedly connected to the bottom of the inner wall of the kiln body 2, and the snap-fit component 15 is vertically aligned with the kiln body 2. Four connecting shells 5 are fixedly connected to the bottom of the movable plate 4, and the four connecting shells 5 are located at the edges of both sides of the movable plate 4. A drive component 6 is fixedly installed inside the connecting shells 5. The output end of the four drive components 6 is fixedly connected to the same movable component 7. A rectangular plate 8 is fixedly fixed to the top of the movable component 7. A sealing gasket 9 is pasted on the top of the rectangular plate 8. A barrier block 10 is pasted on the top of the sealing gasket 9. The barrier block 10 moves vertically inside the movable plate 4, and its outer surface is in contact with the inner wall of the snap-fit component 15. The movable component 7, rectangular plate 8, sealing gasket 9, and barrier block 10 all move vertically inside the movable plate 4.
[0017] To achieve greater stability in the movement of the blocking block 10 as described above, the following solution is proposed: Figures 5 to 7As shown, it also includes a positioning assembly, which includes a positioning post 11, a positioning protrusion 12, a guide post 13, and a guide protrusion 14. The positioning protrusion 12 is connected to the movable plate 4 through the positioning post 11. The movable component 7, the rectangular plate 8, the sealing gasket 9, and the blocking block 10 move on the surface of the positioning post 11. The guide protrusion 14 is connected to the movable plate 4 through the guide post 13. The movable component 7 moves vertically on the outer surface of the guide post 13. The movable component 7 is in contact with the outer surfaces of the guide post 13 and the positioning post 11 to limit the state of the movable component 7 when it moves.
[0018] The cooperation between the positioning post 11 and the positioning protrusion 12 and the guide post 13 and the guide protrusion 14 makes the blocking block 10 more stable during the movement process, avoiding the problem of the blocking block 10 shifting when it moves, thereby improving the stability of the blocking block 10 when it moves.
[0019] During use, as the moving part 7 pushes the rectangular plate 8, sealing gasket 9, and barrier block 10, the positioning post restricts the movement of the moving part 7, rectangular plate 8, sealing gasket 9, and barrier block 10, causing them to move vertically. When the barrier block 10 moves, it drives the guide housing 16 to move synchronously. During this movement, the guide housing 16 moves upward on the outer surface of the positioning post 11 until the bottom of the guide housing 16's interior is in contact with the bottom of the positioning protrusion 12. At this point, the positioning protrusion 12 restricts the guide housing 16. Meanwhile, the middle position of the moving part 7... The moving part 7 moves upward on the surface of the guide post 13 until the top surface of the moving part 7 is in contact with the bottom surface of the guide protrusion 14. Under the restriction of the guide protrusion 14, the moving part 7 cannot move further. Under the restriction of the positioning post 11 and the guide post 13, the movement of the moving part 7 is more stable. Through the cooperation between the positioning post 11 and the positioning protrusion 12 and the guide post 13 and the guide protrusion 14, the blocking block 10 is more stable during the movement, avoiding the problem of the blocking block 10 deviating when moving, thereby improving the stability of the blocking block 10 when moving.
[0020] Specifically, the bottom of the movable plate 4 is fixedly connected with positioning posts 11 and guide posts 13. The top of the positioning posts 11 is fixedly connected with positioning protrusions 12, and the top of the guide posts 13 is fixedly connected with guide protrusions 14. There are four positioning posts 11, which are located at the two sides of the inner edge of the movable plate 4. The barrier block 10 is fixedly connected with a guide shell 16, which moves on the outer surface of the positioning posts 11. The number of positioning protrusions 12 and guide shells 16 corresponds one-to-one with the number of positioning posts 11.
[0021] Working Principle: When using this device, the operator first places the ceramic product to be processed on the moving plate 4. Then, the operator starts the transport device 3, which moves the moving plate 4 and the ceramic product on its surface upwards into the kiln body 2. The moving plate 4, through the connecting shell 5, drives the driving component 6 to move upwards synchronously until the top surface of the moving plate 4 is in contact with the bottom surface of the locking component 15. The moving plate 4 then stops moving. The operator then starts the driving component 6, which, through the moving component 7, pushes the rectangular plate 8, sealing gasket 9, and barrier block 10 upwards synchronously. As the barrier block 10 moves upwards, it slides inside the locking component 15 until it reaches the bottom surface of the locking component 15. After the top surface of the movable part 7 is in contact with the inner top surface of the snap-fit part 15, the movable part 7 continues to move and pushes the rectangular plate 8 to move. At this time, through the cooperation between the rectangular plate 8 and the blocking block 10, the sealing gasket 9 is compressed and deformed. The deformed sealing gasket 9 blocks the gap between the blocking block 10 and the snap-fit part 15, thus preventing the heat inside the kiln body 2 from being lost. Through the cooperation between the blocking block 10, the sealing gasket 9 and the snap-fit part 15, the sealing performance of the movable plate 4 embedded in the kiln body 2 is increased, thereby preventing the heat inside the kiln body 2 from flowing out along the gap between the movable plate 4 and the kiln body 2, thereby improving the quality of the finished products produced by the equipment. During the movement of the movable component 7, which pushes the rectangular plate 8, sealing gasket 9, and barrier block 10, the positioning post restricts the movement of the movable component 7, rectangular plate 8, sealing gasket 9, and barrier block 10, causing them to move vertically. As the barrier block 10 moves, it drives the guide housing 16 to move synchronously. During this movement, the guide housing 16 moves upward on the outer surface of the positioning post 11 until the bottom of the guide housing 16's interior is in contact with the bottom of the positioning protrusion 12. At this point, the positioning protrusion 12 restricts the guide housing 16. The middle position of the movable component 7 is... The surface of the guide post 13 moves upward until the top surface of the moving part 7 is in contact with the bottom surface of the guide protrusion 14. Under the restriction of the moving part 7 by the guide protrusion 14, the moving part 7 cannot continue to move. Under the restriction of the moving part 7 by the positioning post 11 and the guide post 13, the movement of the moving part 7 is more stable. Through the cooperation between the positioning post 11 and the positioning protrusion 12 and the guide post 13 and the guide protrusion 14, the blocking block 10 is more stable during the movement, avoiding the problem of the blocking block 10 deviating when moving, thereby improving the stability of the blocking block 10 when moving. The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A kiln for processing ceramic products, characterized in that, include: A kiln frame (1) and a kiln body (2), wherein the kiln body (2) is connected to the kiln frame (1) and is used to process ceramic products; The transport equipment (3) is connected to the kiln frame (1), and the transport equipment (3) is equipped with a movable plate (4) for transporting ceramic products to the inside of the kiln body (2); The sealing assembly includes a connecting housing (5), a driving member (6), a moving member (7), a rectangular plate (8), a sealing gasket (9), and a barrier block (10). The driving member (6) is connected to the moving plate (4) through the connecting housing (5). The driving member (6) pushes the rectangular plate (8), the sealing gasket (9), and the barrier block (10) to move vertically inside the moving plate (4) through the moving member (7).
2. The kiln for processing ceramic products according to claim 1, characterized in that, It also includes a positioning component, which includes a positioning post (11), a positioning protrusion (12), a guide post (13), and a guide protrusion (14). The positioning protrusion (12) is connected to the moving plate (4) through the positioning post (11). The moving part (7), the rectangular plate (8), the sealing gasket (9), and the blocking block (10) move on the surface of the positioning post (11). The guide protrusion (14) is connected to the moving plate (4) through the guide post (13). The moving part (7) moves vertically on the outer surface of the guide post (13).
3. A kiln for processing ceramic products according to claim 1, characterized in that, The kiln body (2) is provided with a snap-fit component (15), which is vertically aligned with the moving plate (4), and the barrier block (10) is embedded and connected inside the snap-fit component (15).
4. A kiln for processing ceramic products according to claim 1, characterized in that, The movable plate (4) has a groove inside, and the blocking block (10) fits against the inner wall of the groove to restrict the state of the blocking block (10) when it moves.
5. A kiln for processing ceramic products according to claim 2, characterized in that, The movable component (7) is in contact with the outer surface of the guide post (13) and the positioning post (11) to limit the state of the movable component (7) when it moves.
6. A kiln for processing ceramic products according to claim 2, characterized in that, The barrier block (10) is provided with a guide shell (16). The barrier block (10) slides on the outer surface of the positioning post (11) through the guide shell (16). The bottom of the guide shell (16) is provided with an annular plate for separating the positioning post (11) from the guide shell (16).