Kiln integrated control system

Abstract

The utility model discloses a kiln integration control system, including kiln, the length direction of kiln extends along X, and the inside kiln is formed as the firing space of ceramic material, be arranged in two production line groups of kiln both sides, and the running direction of two production line groups is opposite, the feeding end of production line group adopts manual feeding mode, and the discharge end of production line group adopts manual unloading mode, and production line group is integrated with the designated position on the production line group and has the material pushing subassembly, to change the transport direction of ceramic material through material pushing subassembly to carry out the transport of ceramic material. The system of the utility model adopts the mode of double production line group, improves production efficiency, and each production line group changes the transport direction of ceramic material and completes the feeding transport, firing transport and discharge transport of ceramic material in the transportation process and adopts the mode of automatic control, reduces the artificial cost, reduces the potential safety hazard.

Description

Technical Field

[0001] This utility model relates to the field of ceramic firing technology, and in particular to an integrated control system for kilns. Background Technology

[0002] At present, the kiln process is a very important part of ceramic production. However, the kiln process generally uses manual loading and unloading of ceramic materials. This over-reliance on manual labor is time-consuming, labor-intensive, and increases labor costs. In addition, the high-temperature operation also poses certain safety hazards.

[0003] Therefore, based on the above-mentioned technical problems, those skilled in the art urgently need to develop an integrated kiln control system. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated kiln control system that adopts a dual production line group approach to improve production efficiency. Each production line group uses automated control to change the transport direction of ceramic materials during transportation, thereby completing the loading, firing, and unloading of ceramic materials, reducing labor costs and safety hazards.

[0005] To achieve the above objectives, this utility model provides the following technical solution: This utility model discloses an integrated kiln control system, which includes: A kiln, the length of which extends along the X direction, and the interior of which forms a firing space for ceramic materials; Two production line groups are arranged on both sides of the kiln, and the two production line groups operate in opposite directions; The feeding end of the production line group adopts manual feeding, and the unloading end of the production line group adopts manual unloading. Furthermore, a pusher component is integrated at a designated position on the production line group to change the transport direction of the ceramic material for transport.

[0006] Furthermore, the kiln interior is formed with two material conveying channels, namely the first material conveying channel and the second material conveying channel, and the two ends of the kiln along its length are respectively provided with inlet and outlet ports that cooperate with the corresponding material conveying channels.

[0007] Furthermore, the two production line groups are respectively the first production line group and the second production line group, and the first production line group and the second production line group have the same structure; The first material conveying channel cooperates with the first production line group, the second material conveying channel cooperates with the second production line group, and one end of the kiln is provided with the inlet of the first material conveying channel and the outlet of the second material conveying channel, and the other end of the kiln is provided with the outlet of the first material conveying channel and the inlet of the second material conveying channel.

[0008] Furthermore, both the first production line group and the second production line group include: The feeding conveyor lines are symmetrically arranged along the width of the kiln and extend along the X direction, and the feeding conveyor lines of the first production line group and the second production line group run in opposite directions. A turning conveyor line is arranged perpendicular to and connected to the feed conveyor line, the turning conveyor line extends along the Y direction, and the turning conveyor lines of the first production line group and the second production line group run in opposite directions; The turning conveyor line of the first production line group is connected to the first material conveying channel, and the turning conveyor line of the second production line group is connected to the second material conveying channel; The first production line group and the second production line group also have feeding conveyor lines that extend along the Y direction and run in opposite directions; The unloading conveyor line of the first production line group is connected to the discharge end of the first conveying channel, and the unloading conveyor line of the second production line group is connected to the discharge end of the second conveying channel.

[0009] Furthermore, all conveyor lines use chain conveyor belts.

[0010] Furthermore, the feeding assembly employs a push rod.

[0011] Furthermore, the feeding assembly includes: A first push rod is arranged at the connection between the feed conveyor line and the turning conveyor line, and extends in the same direction as the turning conveyor line. The first push rod is used to push the ceramic material on the feed conveyor line to the turning conveyor line. A second push rod is arranged at the connection between the turning conveyor line and the corresponding material conveying channel, and extends in the same direction as the corresponding material conveying channel. The second push rod is used to push the ceramic material on the turning conveyor line onto the corresponding material conveying channel. A third push rod is arranged at the connection between the material conveying channel and the unloading conveyor line, and in the same direction as the extension of the unloading conveyor line. The third push rod is used to push the material on the material conveying channel onto the unloading conveyor line.

[0012] Furthermore, the first production line group has a first control box, and the second production line group has a second control box.

[0013] In the above technical solution, the integrated kiln control system provided by this utility model has the following beneficial effects: The system of this utility model adopts a dual production line group approach to improve production efficiency. Each production line group uses automated control to change the transportation direction of ceramic materials during transportation, thereby completing the loading, firing, and unloading of ceramic materials, reducing labor costs and safety hazards. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 This is a schematic diagram of the integrated kiln control system disclosed in an embodiment of the present utility model; Figure 2 This is a schematic diagram of the kiln-integrated control system disclosed in this embodiment of the present invention, without the kiln.

[0016] Explanation of reference numerals in the attached figures: Kiln; 101. First production line group; 102. Second production line group; 103. Feed conveyor line; 104. Diverting conveyor line; 105. Discharge conveyor line; 201. First conveying channel; 202. Second conveying channel; 301. First putter; 302. Second putter; 303. Third putter; 401. First control box; 402. Second control box. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0018] See Figures 1 to 2 As shown; This embodiment provides an integrated kiln control system, which includes: The kiln 10 extends along the X direction in its length direction, and the interior of the kiln 10 forms a firing space for ceramic materials. Two production line groups are arranged on both sides of the kiln 10, and the two production line groups run in opposite directions; The feeding end of the production line group adopts manual feeding, and the unloading end of the production line group adopts manual unloading. The production line group is equipped with a pusher component at a designated position to change the transport direction of ceramic materials for transport.

[0019] Specifically, this embodiment discloses a kiln structure with dual production line groups, and each production line group is equipped with a corresponding control system. The two production line groups operate in opposite directions and do not affect each other, which can speed up the production cycle. At the same time, in this embodiment, only the feeding and unloading processes of the production line groups require manual handling. Other positions use pusher components to automatically push materials to change the feeding direction, thereby reducing labor costs and improving production efficiency.

[0020] Preferably, in this embodiment, the kiln interior is formed with two material conveying channels, namely a first material conveying channel 201 and a second material conveying channel 202, and the two ends of the kiln 10 along its length are respectively provided with inlets and outlets that cooperate with the corresponding material conveying channels. In order to cooperate with the two production lines to transport and fire ceramic materials, the kiln interior of this embodiment forms a first material conveying channel 201 and a second material conveying channel 202. Since the two production lines run in opposite directions, the arrangement directions of the inlets and outlets of the first material conveying channel 201 and the second material conveying channel 202 are also opposite.

[0021] Preferably, the two production line groups in this embodiment are the first production line group 101 and the second production line group 102, and the first production line group 101 and the second production line group 102 have the same structure. The first material conveying channel 201 is coordinated with the first production line group 101, and the second material conveying channel 202 is coordinated with the second production line group 102. The kiln 10 is provided with the inlet of the first material conveying channel 201 and the outlet of the second material conveying channel 202 at one end, and the kiln 10 is provided with the outlet of the first material conveying channel 201 and the inlet of the second material conveying channel 202 at the other end.

[0022] Preferably, in this embodiment, both the first production line group 101 and the second production line group 102 include: The feeding conveyor line 103 is symmetrically arranged along the width direction of the kiln 10, and the feeding conveyor line 103 extends along the X direction, and the feeding conveyor line 103 of the first production line group 101 and the second production line group 102 run in opposite directions. A turning conveyor 104 is arranged perpendicularly to and connected to the feed conveyor 103. The turning conveyor 104 extends along the Y direction, and the turning conveyor 104 of the first production line group 101 and the second production line group 102 run in opposite directions. The turning conveyor line 104 of the first production line group 101 is connected to the first material conveying channel 201, and the turning conveyor line 104 of the second production line group 102 is connected to the second material conveying channel 202. The first production line group 101 and the second production line group 102 also have a feeding conveyor line 105 that extends along the Y direction and runs in opposite directions; The feeding conveyor line 105 of the first production line group 101 is connected to the discharge end of the first conveying channel 201, and the feeding conveyor line 105 of the second production line group 102 is connected to the discharge end of the second conveying channel 202.

[0023] In this embodiment, all conveyor lines use chain conveyor belts.

[0024] Since the first production line group 101 and the second production line group 102 have identical compositions, differing only in their operating directions, the structures of the first production line group 101 and the second production line group 102 will be described together in this embodiment. They include an infeed conveyor line 103, a turning conveyor line 104, corresponding material conveying channels, and an unfeed conveyor line 105. For specific layout details, please refer to [reference needed]. Figure 2 As shown.

[0025] The pusher assembly in this embodiment uses a push rod.

[0026] Preferably, the feeding component in this embodiment includes: A first push rod 301 is arranged at the connection between the feed conveyor line 103 and the turning conveyor line 104, and extends in the same direction as the turning conveyor line 104. The first push rod 301 is used to push the ceramic material on the feed conveyor line 103 onto the turning conveyor line 104. A second push rod 302 is arranged at the connection between the turning conveyor line 104 and the corresponding material conveying channel, and extends in the same direction as the corresponding material conveying channel. The second push rod 302 is used to push the ceramic material on the turning conveyor line 104 onto the corresponding material conveying channel. A third push rod 303 is arranged at the connection between the material conveying channel and the unloading conveyor line 105 and in the same direction as the extension of the unloading conveyor line 105. The third push rod 303 is used to push the material on the material conveying channel onto the unloading conveyor line 105.

[0027] In order to control the first production line group 101 and the second production line group 102 respectively, the first production line group 101 in this embodiment has a first control box 401 and the second production line group 102 has a second control box 402.

[0028] In the above technical solution, the integrated kiln control system provided by this utility model has the following beneficial effects: The system of this utility model adopts a dual production line group approach to improve production efficiency. Each production line group uses automated control to change the transportation direction of ceramic materials during transportation, thereby completing the loading, firing, and unloading of ceramic materials, reducing labor costs and safety hazards.

[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An integrated kiln control system, characterized in that, The system includes: A kiln (10) extends along the X direction in its length direction, and the interior of the kiln (10) forms a firing space for ceramic materials. Two production line groups are arranged on both sides of the kiln (10), and the two production line groups run in opposite directions; The feeding end of the production line group adopts manual feeding, and the unloading end of the production line group adopts manual unloading. Furthermore, a pusher component is integrated at a designated position on the production line group to change the transport direction of the ceramic material for transport.

2. The integrated kiln control system according to claim 1, characterized in that, The kiln (10) has two material conveying channels inside, namely the first material conveying channel (201) and the second material conveying channel (202), and the two ends of the kiln (10) along the length direction are respectively provided with inlet and outlet that cooperate with the corresponding material conveying channels.

3. The integrated kiln control system according to claim 2, characterized in that, The two production line groups are the first production line group (101) and the second production line group (102), and the first production line group (101) and the second production line group (102) have the same structure; The first material conveying channel (201) cooperates with the first production line group (101), the second material conveying channel (202) cooperates with the second production line group (102), and one end of the kiln (10) is provided with the inlet of the first material conveying channel (201) and the outlet of the second material conveying channel (202), and the other end of the kiln (10) is provided with the outlet of the first material conveying channel (201) and the inlet of the second material conveying channel (202).

4. The integrated kiln control system according to claim 3, characterized in that, Both the first production line group (101) and the second production line group (102) include: A feeding conveyor line (103) is symmetrically arranged along the width direction of the kiln (10), and the feeding conveyor line (103) extends along the X direction, and the feeding conveyor lines (103) of the first production line group (101) and the second production line group (102) run in opposite directions. A turning conveyor (104) is arranged perpendicularly to and connected to the feed conveyor (103), the turning conveyor (104) extends along the Y direction, and the turning conveyor (104) of the first production line group (101) and the second production line group (102) run in opposite directions. The turning conveyor line (104) of the first production line group (101) is connected to the first material conveying channel (201), and the turning conveyor line (104) of the second production line group (102) is connected to the second material conveying channel (202); The first production line group (101) and the second production line group (102) also have a feeding conveyor line (105) that extends along the Y direction and runs in opposite directions. The feeding conveyor line (105) of the first production line group (101) is connected to the discharge end of the first conveying channel (201), and the feeding conveyor line (105) of the second production line group (102) is connected to the discharge end of the second conveying channel (202).

5. The integrated kiln control system according to claim 4, characterized in that, All conveyor lines use chain conveyor belts.

6. The integrated kiln control system according to claim 4, characterized in that, The pusher assembly uses a push rod.

7. The integrated kiln control system according to claim 6, characterized in that, The feeding assembly includes: A first push rod (301) is arranged at the connection between the feed conveyor line (103) and the turning conveyor line (104) and extends in the same direction as the turning conveyor line (104). The first push rod (301) is used to push the ceramic material on the feed conveyor line (103) onto the turning conveyor line (104). A second push rod (302) is arranged at the connection between the turning conveyor line (104) and the corresponding conveying channel, and extends in the same direction as the corresponding conveying channel. The second push rod (302) is used to push the ceramic material on the turning conveyor line (104) onto the corresponding conveying channel. A third push rod (303) is arranged at the connection between the material conveying channel and the unloading conveyor line (105) and in the same direction of extension as the unloading conveyor line (105). The third push rod (303) is used to push the material on the material conveying channel onto the unloading conveyor line (105).

8. The integrated kiln control system according to claim 7, characterized in that, The first production line group (101) has a first control box (401), and the second production line group (102) has a second control box (402).

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