A pre-cooler
Patent Information
- Application Number
- CN202522410428.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]虽然该装置有益效果较多,但依然存在下列问题:该装置采用单一流道,换热面积有限,导致冷却效率不高,尤其在高热负荷条件下难以满足快速降温需求;
该种预冷器,通过设置散热机构,显著增大了换热面积,提高了热传导效率,尤其适用于高热量热水的快速冷却;
Smart Images

Figure CN224838547U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of precooler technology, specifically a precooler. Background Technology
[0002] Currently, in industrial processing, a large amount of hot water is often generated due to heat exchange and other reactions. When this hot water is recycled or used for other purposes, the temperature is often too high to meet the usage requirements. In order to reuse the hot water, the existing method is generally to build a large circulating water pool or tank, so that the hot water can flow into the circulating water pool for natural cooling first, and then be used after it has dropped to a suitable temperature.
[0003] The prior art patent document CN210980931U provides a precooler, including a precooler shell, an end cap fixedly covered on the top of the precooler shell, a water outlet pipe fixedly connected to the upper left side of the precooler shell, and a horizontal plate clamped and fixed between the upper end of the precooler shell and the end cap. The horizontal plate has vertically opened positioning holes, each of which is movably inserted into the upper end of a positioning rod. This utility model, by extending the upper end of the positioning rod and threading a nut onto the upper part of the horizontal plate, and fixing a support plate to the positioning rod located below the horizontal plate, allows the support plate to cooperate with the nut to fix the positioning rod to the horizontal plate. Furthermore, a baffle plate is fixed to the positioning rod with fixing bolts, facilitating the later removal of the baffle plate from the precooler shell as a whole for maintenance or individual replacement of any baffle plate.
[0004] Although the device has many beneficial effects, it still has the following problems: The device uses a single flow channel and has a limited heat exchange area, resulting in low cooling efficiency, especially under high heat load conditions, it is difficult to meet the demand for rapid cooling. Secondly, when the device is in use, the hot water is easily unevenly distributed in the flow channel, resulting in local overheating or insufficient cooling, which affects the overall heat exchange effect and equipment life. Summary of the Invention
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved: In order to address the aforementioned issues, the device uses a single flow channel, resulting in a limited heat exchange area and low cooling efficiency, which makes it difficult to meet the rapid cooling requirements, especially under high heat load conditions. Secondly, when the device is in use, the hot water is easily unevenly distributed in the flow channel, resulting in local overheating or insufficient cooling, which affects the overall heat exchange effect and equipment life. Therefore, this utility model was proposed.
[0007] Therefore, the purpose of this invention is to provide a precooler that can increase the heat exchange area and can divert hot water.
[0008] 2. Technical Solution: To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: A precooler includes: an air flange a, a base at the top of the air flange a, a flow-dividing mechanism and a heat dissipation mechanism at the top of the base, a flow-dividing plate a at one end of the flow-dividing mechanism, a liquid metal measuring interface a at the outer end of the flow-dividing plate a, a flow-dividing plate b at the other end of the flow-dividing mechanism, and an air flange b at the top of the heat dissipation mechanism.
[0009] In a preferred embodiment of the precooler of this utility model, the diversion mechanism includes: a plurality of panels a, wherein the plurality of panels a are disposed on the top of the base; Multiple air seals are disposed between multiple panels a; Multiple flow channels are disposed between multiple air seals; Multiple liquid metal seals are disposed on both sides of the flow channel; Multiple liquid metal side fins are disposed between the panel a and the air seal.
[0010] In a preferred embodiment of the precooler of this utility model, the heat dissipation mechanism includes: the heat conduction port, a portion of the heat conduction port is disposed at the top of the air flange a, and another portion of the heat conduction port is disposed at the bottom of the air flange b; Multiple panels b are disposed on the top of the base; Multiple partitions are disposed between multiple panels b, and a portion of the liquid metal seals are disposed at the top of the partitions, while another portion of the liquid metal seals are disposed at the bottom of the partitions; Multiple air-side fins are disposed between the panel b and the partition. Multiple heat dissipation slots are disposed between multiple partitions, and multiple air seals are disposed on both sides of the heat dissipation slots.
[0011] In a preferred embodiment of the precooler of this utility model, the air flange a has a mounting groove a at its top and the air flange b has a mounting groove b at its bottom.
[0012] In a preferred embodiment of the precooler of this utility model, the flow divider a and the flow divider b are configured as pyramidal shapes, which can disperse hot water into multiple flow channels.
[0013] In a preferred embodiment of the precooler of this utility model, the liquid metal side fins adopt a folded structure, which significantly enhances the heat transfer from the hot water by increasing the heat exchange area.
[0014] In a preferred embodiment of the precooler of this utility model, the air-side fins adopt a folded structure, which effectively enhances convective heat transfer with the air by significantly increasing the heat dissipation area.
[0015] 3. Beneficial effects: Compared with the prior art, the beneficial effects of this utility model are: This type of precooler, by setting up a heat dissipation mechanism, significantly increases the heat exchange area and improves the heat transfer efficiency, making it especially suitable for the rapid cooling of high-heat hot water; This type of precooler, by setting up a flow distribution mechanism, can distribute hot water more evenly, preventing local overheating and affecting the service life of the device. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of a precooler according to the present invention; Figure 2 This is a front view of the overall structure of a precooler according to the present invention; Figure 3 This is a side view of the overall structure of a precooler according to the present invention; Figure 4 This is a schematic diagram of the flow splitting mechanism of a precooler according to the present invention; Figure 5 This is a schematic diagram of the heat dissipation mechanism of a precooler according to the present invention.
[0017] The following are the labeling instructions in the diagram: 1. Air flange a; 11. Mounting slot a; 2. Base; 3. Diverter plate a; 4. Liquid metal side interface a; 5. Diverter plate b; 6. Liquid metal side interface b; 7. Air flange b; 71. Mounting slot b; 100. Diverter mechanism; 101. Panel a; 102. Air seal; 103. Guide channel; 104. Liquid metal seal; 105. Liquid metal side fins; 200. Heat dissipation mechanism; 201. Heat conduction port; 202. Panel b; 203. Air side fins; 204. Partition plate; 205. Heat dissipation slot. Detailed Implementation
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0019] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0020] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0021] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0023] This utility model provides an overall structural schematic diagram of an embodiment of a precooler, including: Please see Figures 1-5A precooler according to this embodiment includes: an air flange a1, a base 2 welded to the top of the air flange a1, a diversion mechanism 100 and a heat dissipation mechanism 200 disposed at the top of the base 2, a diversion plate a3 disposed at one end of the diversion mechanism 100, a liquid metal measuring interface a disposed at the outer end of the diversion plate a3, a diversion plate b5 disposed at the other end of the diversion mechanism 100, a liquid metal measuring interface b disposed at the outer end of the diversion plate b5, and an air flange b7 disposed at the top of the heat dissipation mechanism 200. The diversion mechanism 100 can divert hot water, and the heat dissipation mechanism 200 can absorb heat from the hot water. In this embodiment, the liquid metal is set as a gallium indium tin alloy, which has a high thermal conductivity.
[0024] It is worth noting that, in order to divert hot water, the diversion mechanism 100 specifically includes: multiple panels a101, which are welded to the top of the base 2. Multiple air seals 102 are bonded between multiple panels a101 to block hot water and divert hot water flow; Multiple flow channels 103 are formed between multiple air seals 102, allowing hot water to pass through; Multiple liquid metal seals 104 are bonded to both sides of the guide channel 103, which can absorb heat from the hot water; Multiple liquid metal side fins 105 are filled between panel a101 and air seal 102.
[0025] Next, in order to absorb heat from the hot water, the heat dissipation mechanism 200 specifically includes: heat conduction port 201, part of which is opened at the top of the air flange a1 and the other part of which is opened at the bottom of the air flange b7. Multiple panels b202 are welded to the top of the base 2; Multiple partitions 204 are welded between multiple panels b202. Part of the liquid metal seal 104 is bonded to the top of the partition 204, and another part of the liquid metal seal 104 is bonded to the bottom of the partition 204 to prevent hot water leakage. Multiple air-side fins 203 are filled between panel b202 and partition 204, which can increase the heat exchange rate between hot water and air; Multiple heat dissipation slots 205 are formed between multiple partitions 204, and multiple air seals 102 are bonded to both sides of the heat dissipation slots 205, which can increase the heat exchange area between hot water and air.
[0026] Meanwhile, for the purpose of installing equipment, specifically, the top of the air flange a1 has a mounting groove a11, and the bottom of the air flange b7 has a mounting groove b71.
[0027] Furthermore, for better flow distribution, specifically, the flow divider a3 and flow divider b5 are made into a pyramid shape, which can disperse the hot water into multiple flow channels 103.
[0028] It is worth noting that, in order to conduct heat better, the liquid metal side fins 105 adopt a folded structure, which significantly enhances the heat transfer from the hot water by increasing the heat exchange area.
[0029] Finally, for better heat dissipation, specifically, the air-side fins 203 adopt a folded structure, which significantly increases the heat dissipation area and effectively enhances convective heat transfer with the air.
[0030] Combination Figures 1-5 The specific usage process of a precooler according to this embodiment is as follows: 1: According to the actual use, after installing the mounting slots a11 and b71 in the use area, connect the liquid metal side interface a4 to the hot water source and the liquid metal side interface b6 to the outlet water source. After the hot water passes through the diversion plate a3, it spreads into the guide channel 103. The hot water is blocked by the air seal 102. The hot water comes into contact with the liquid metal seal 104 and conducts the heat out. The liquid metal side fins 105 conduct the heat in the hot water. 2: The air is dispersed by the liquid metal seal 104, and the air passes through the heat dissipation groove 205, the air side fins 203 and the air seal 102 to increase the heat exchange rate between the air and the hot water.
[0031] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A precooler, characterized in that, It includes: an air flange a (1), a base (2) at the top of the air flange a (1), a diversion mechanism (100) and a heat dissipation mechanism (200) at the top of the base (2), a diversion plate a (3) at one end of the diversion mechanism (100), a liquid metal measuring interface a at the outer end of the diversion plate a (3), a diversion plate b (5) at the other end of the diversion mechanism (100), a liquid metal measuring interface b at the outer end of the diversion plate b (5), and an air flange b (7) at the top of the heat dissipation mechanism (200).
2. The precooler according to claim 1, characterized in that, The diversion mechanism (100) includes: a plurality of panels a (101), the plurality of panels a (101) being disposed at the top of the base (2); Multiple air seals (102) are disposed between multiple panels a (101); Multiple flow channels (103) are disposed between multiple air seals (102); Multiple liquid metal seals (104) are disposed on both sides of the flow channel (103); Multiple liquid metal side fins (105) are disposed between the panel a (101) and the air seal (102).
3. The precooler according to claim 2, characterized in that, The heat dissipation mechanism (200) includes: a heat conduction port (201), part of which is located at the top of the air flange a (1) and the other part of which is located at the bottom of the air flange b (7); Multiple panels b (202) are disposed on the top of the base (2); Multiple partitions (204) are disposed between multiple panels b (202), and a portion of the liquid metal seal (104) is disposed at the top of the partition (204) and another portion of the liquid metal seal (104) is disposed at the bottom of the partition (204); Multiple air-side fins (203) are disposed between the panel b (202) and the partition (204); Multiple heat dissipation slots (205) are disposed between multiple partitions (204), and multiple air seals (102) are disposed on both sides of the heat dissipation slots (205).
4. The precooler according to claim 3, characterized in that, The air flange a (1) has an installation groove a (11) at its top end, and the air flange b (7) has an installation groove b (71) at its bottom end.
5. The precooler according to claim 4, characterized in that, The diversion plate a (3) and the diversion plate b (5) are configured as a pyramid shape, which can disperse hot water into multiple diversion channels (103).
6. The precooler according to claim 3, characterized in that, The liquid metal side fins (105) adopt a folded structure, which significantly enhances the heat transfer from hot water by increasing the heat exchange area.
7. The precooler according to claim 6, characterized in that, The air-side fins (203) adopt a folded structure, which effectively enhances the convective heat transfer with the air by significantly increasing the heat dissipation area.
Citation Information
Patent Citations
Pre-cooler
CN210980931U